CN103015976B - Test method for simulating restoration of deformation sleeve under stratum confining pressure - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及模拟地层围压下变形套管修复过程的测试方法。The invention relates to a test method for simulating the repairing process of a deformed casing under formation confining pressure.
背景技术Background technique
套管是油气开采过程中必需的关键工具,在油气开采过程中起着支撑井壁和建立油气通道的作用。然而,许多油气田在生产一段时间后,因地质、工程和腐蚀等因素的影响,许多油气井发生不同程度的套管损坏,从而严重地影响了油气田安全或正常生产。套管损坏的主要形式是套管缩颈变形即套管变形段的横截面呈椭圆形。为了恢复油气田的正常生产,科学工作者们针对缩颈变形套管的修复研发了许多整形修复工具,如:冲击滚珠整形器、冲击梨形胀管器等,同时也提出了一些冲击整形技术,它是根据撞击原理采用冲击整形器对变形套管施加冲击载荷进行扩径。Casing is a necessary key tool in the process of oil and gas extraction, which plays a role in supporting the well wall and establishing oil and gas passages in the process of oil and gas extraction. However, after a period of production in many oil and gas fields, due to factors such as geology, engineering, and corrosion, many oil and gas wells have casing damage to varying degrees, which seriously affects the safety or normal production of oil and gas fields. The main form of bushing damage is the necking deformation of the bushing, that is, the cross section of the deformed section of the bushing is elliptical. In order to restore the normal production of oil and gas fields, scientific workers have developed many plastic repair tools for the repair of necked and deformed casings, such as: impact ball shaper, impact pear-shaped tube expander, etc., and also proposed some impact shaping technologies. According to the impact principle, the impact shaper is used to apply impact load to the deformed casing to expand the diameter.
但是,目前的冲击整形技术没有考虑到实际地层围压对变形套管整形修复的影响,缺乏对冲击整形力和整形后上提整形工具所需拉力的准确控制,从而导致大量的问题,具体表现为:整形力过小使整形工具不能通过变形套管,导致整形失败,降低整形效率;整形力过大使整形工具强行通过变形套管,导致整形后上提拉力超过动力设备的最大负荷而发生卡钻事故,油水井水泥环的破坏,甚至套管发生二次塑性破坏。However, the current impact shaping technology does not take into account the influence of the actual formation confining pressure on the plastic repair of deformed casing, and lacks accurate control of the impact shaping force and the pulling force required to lift the shaping tool after shaping, which leads to a large number of problems. For: too small shaping force makes the shaping tool unable to pass through the deformed casing, resulting in the failure of shaping and reducing the shaping efficiency; too much shaping force makes the shaping tool pass through the deformed casing forcibly, causing the lifting force after shaping to exceed the maximum load of the power equipment and jamming occurs Drilling accidents, damage to the cement sheath of oil and water wells, and even secondary plastic damage to the casing.
为了克服现有冲击式整形器在修复套管作业时,整形效率低、容易发生卡钻事故、严重损伤水泥环和套管、作业成本增加的不足,需要根据具体地层情况对不同冲击整形工具修复相应变形套管所需的整形力及工具上提拉力进行准确控制。因此,建立一种冲击整形工具对套管在不同地层围压下修复过程的测试方法,对套管修复技术进一步发展具有很大的意义。In order to overcome the deficiencies of the existing impact shaper, such as low shaping efficiency, easy occurrence of drill stuck accidents, serious damage to the cement sheath and casing, and increased operating costs when repairing the casing, it is necessary to repair different impact shapers according to the specific formation conditions. The shaping force required for the corresponding deformed casing and the lifting force of the tool are accurately controlled. Therefore, establishing a test method for the repair process of casing under different formation confining pressures by impact shaping tools is of great significance for the further development of casing repair technology.
发明内容Contents of the invention
本发明的目的在于提供一种模拟地层围压下变形套管修复过程的测试方法,以解决目前各种冲击整形工具在修复不同地层深度及不同围压下的变形套管所需整形力和上提拉力难以准确控制的技术难题,并在达到上述目的的同时,简化测试系统的复杂性,降低设备的成本。The purpose of the present invention is to provide a test method for simulating the repairing process of deformed casing under formation confining pressure, so as to solve the problem of the shaping force and upper pressure required by various impact shaping tools for repairing deformed casing under different formation depths and different confining pressures. It solves the technical problem that the pulling force is difficult to control accurately, and while achieving the above-mentioned purpose, it simplifies the complexity of the test system and reduces the cost of the equipment.
本发明采用以下技术方案:一种模拟地层围压下变形套管修复过程的测试方法,其特点是:利用YS32-500四方柱万能液压试验机(以下简称为:万能液压试验机)通过上下往复运动产生外力的特性,使用顶部夹具和外壁贴有应变片的配合接头固定在万能液压试验机顶部正中央的冲击整形工具,以一定的速度冲击变形套管;为避免变形套管在整形修复过程中发生上下运动,将变形套管的下端开一圆槽并用相匹配的底部夹具固定在万能液压试验机底部的正中央;同时,用与变形套管变形段形状相匹配的夹持工具给套管的变形段施加不同的围压;在整形的过程中通过配合接头上的应变片和YE-2533静态应变仪可以准确测出冲击整形工具在修复套管的过程中所需的整形力及整形后工具上提所需的拉力,从而达到符合围压下变形套管修复过程的测试目的。The present invention adopts the following technical scheme: a test method for simulating the repair process of deformed casing under stratum confining pressure, which is characterized in that: the YS32-500 square column universal hydraulic testing machine (hereinafter referred to as: universal hydraulic testing machine) is used to reciprocate up and down Due to the characteristics of external force generated by movement, the impact shaping tool fixed on the top center of the universal hydraulic testing machine with the top clamp and the matching joint with the strain gauge on the outer wall is used to impact the deformed casing at a certain speed; in order to avoid the deformation of the casing during the plastic repair process When the up and down movement occurs in the middle, open a circular groove at the lower end of the deformed casing and fix it in the center of the bottom of the universal hydraulic testing machine with a matching bottom clamp; at the same time, use a clamping tool that matches the shape of the deformed section of the deformed casing Different confining pressures are applied to the deformed section of the pipe; during the shaping process, the shaping force and shaping force required by the impact shaping tool in the process of repairing the casing can be accurately measured by cooperating with the strain gauge on the joint and the YE-2533 static strain gauge The pulling force required for the lifting of the rear tool is achieved, so as to meet the test purpose of the repair process of the deformed casing under confining pressure.
用以对变形套管的变形段施加围压的夹持工具上有六角螺栓,用扭矩扳手调整六角螺栓的扭矩大小可以调整夹持工具对变形套管变形段施加的围压。There are hexagonal bolts on the clamping tool for applying confining pressure to the deformed section of the deformed casing. Adjusting the torque of the hexagonal bolts with a torque wrench can adjust the confining pressure exerted by the clamping tool on the deformed section of the deformed casing.
万能液压试验机的动力通过顶部夹具和配合接头驱动冲击整形工具上下移动,当万能液压试验机以一定的速度开始向下运动时,被固定在万能液压试验机顶部正中央的冲击整形工具开始对变形套管进行整形修复,在修复的过程中静态应变仪记录配合接头上发生的压应变,直到整形工具完全通过套管的变形段才停止万能液压试验机向下运动;由于万能液压试验机往复运动的特性,试验机以一定的速度带动整形工具向上运动,直到冲击整形工具与变形套管分开为止,同时记录配合接头上发生的拉应变。以同样的方法使冲击整形工具通过上下的往复运动对变形套管进行整形修复,直到配合接头上的应变趋于零即套管变形段的最小内径基本等于整形工具的最大外径为止。The power of the universal hydraulic testing machine drives the impact shaping tool to move up and down through the top clamp and the matching joint. When the universal hydraulic testing machine starts to move downward at a certain speed, the impact shaping tool fixed on the top center of the universal hydraulic testing machine begins to correct The deformed casing is reshaped and repaired. During the repair process, the static strain gauge records the compressive strain on the mating joint, and the downward movement of the universal hydraulic testing machine is not stopped until the shaping tool completely passes through the deformed section of the casing; due to the reciprocating The characteristics of the movement, the testing machine drives the shaping tool to move upward at a certain speed until the impact shaping tool is separated from the deformed casing, and at the same time records the tensile strain on the mating joint. In the same way, make the impact shaping tool reshape and repair the deformed casing through up and down reciprocating motion until the strain on the mating joint tends to zero, that is, the minimum inner diameter of the deformed section of the casing is basically equal to the maximum outer diameter of the shaping tool.
本发明具有以下优点:The present invention has the following advantages:
(1)根据实验目的,YS32-500万能液压试验机顶部用顶部夹具和外壁贴有应变片的配合接头通过螺纹连接方式可容易且牢靠地固定具有不同锥角和尺寸的冲击整形工具(如:冲击梨形胀管器、冲击滚珠整形器等冲击整形工具),用于测试不同地层围压下各种变形套管的修复过程及整形工具的尺寸和锥角级差与修复变形套管所需整形力和上提拉力的关系,从而实现系统模拟井下变形套管的修复过程;(1) According to the purpose of the experiment, the top clamp on the top of the YS32-500 universal hydraulic testing machine and the matching joint with the strain gauge on the outer wall can easily and securely fix impact shaping tools with different cone angles and sizes through threaded connection (such as: Impact pear-shaped tube expander, impact ball shaper and other impact shaping tools), used to test the repair process of various deformed casings under different formation confining pressures and the size and taper angle difference of shaping tools and the shaping required for repairing deformed casings The relationship between the force and the lifting force, so as to realize the systematic simulation of the repair process of the downhole deformed casing;
(2)利用YE-2533静态应变仪可以测试不同围压下套管修复所需的整形力和整形后上提工具所需的拉力,并保证了测试精度,能为现场提供准确的施工参数,从而使现场的整形力和工具上提拉力得到了严格的控制;(2) The YE-2533 static strain gauge can be used to test the shaping force required for casing repair under different confining pressures and the pulling force required for lifting tools after shaping, and the test accuracy is guaranteed, and accurate construction parameters can be provided for the site. So that the on-site shaping force and tool lifting force are strictly controlled;
(3)对于不同地层的变形套管修复,可以通过扭矩扳手调整六角螺栓上的扭矩大小来调整夹持工具施加在套管变形段上的围压,从而使得测试结果更贴近不同实际地层条件下变形套管修复的真实情况;(3) For the repair of deformed casings in different formations, the confining pressure exerted by the clamping tool on the casing deformation section can be adjusted by adjusting the torque on the hexagonal bolts with a torque wrench, so that the test results are closer to different actual formation conditions The real situation of deformed casing repair;
(4)装置结构简单,操作方便,测试价格低廉,后期维护保养容易。(4) The structure of the device is simple, the operation is convenient, the test price is low, and the later maintenance is easy.
附图说明Description of drawings
图1为测试装置示意图之主视图。Figure 1 is a front view of a schematic diagram of a testing device.
图2为变形套管示意图之俯视图。Fig. 2 is a top view of a schematic diagram of a deformed sleeve.
图3为用于变形套管变形段施加围压得夹持工具示意图之俯视图。Fig. 3 is a top view of a schematic diagram of a clamping tool for applying confining pressure to a deformed segment of a deformed casing.
具体实施方式Detailed ways
参见图1,用顶部夹具2和外壁贴有应变片9的配合接头3将冲击梨形胀管器4(冲击整形工具中的一种)固定在万能液压试验机1顶部的正中央;利用万能液压试验机1上下往复运动的特性,使梨形胀管器4以一定的速度冲击变形套管5,为避免变形套管5在整形修复过程中发生上下运动,将变形套管5的下端开一圆槽11并用相匹配的底部夹具7固定在万能液压试验机1底部的正中央,同时,用与变形套管5的变形段12形状相匹配的夹持工具6夹持套管的变形段,通过扭矩扳手调整夹持工具6上的六角螺栓8的扭矩大小,可调整夹持工具6施加在套管变形段12上的围压;在整形的过程中通过配合接头3上的应变片9和YE-2533静态应变仪10可以准确测出冲击整形工具在修复变形套管5的过程中所需整形力及整形后工具上提所需的拉力,从而达到符合围压下变形套管修复过程的测试目的。Referring to Fig. 1, the impact pear-shaped tube expander 4 (one of the impact shaping tools) is fixed on the center of the top of the universal hydraulic testing machine 1 with the top clamp 2 and the fitting joint 3 with the strain gauge 9 on the outer wall; The characteristic of the up and down reciprocating movement of the hydraulic testing machine 1 makes the pear-shaped tube expander 4 impact the deformed sleeve 5 at a certain speed. A circular groove 11 is fixed at the center of the bottom of the universal hydraulic testing machine 1 with a matching bottom clamp 7, and at the same time, the deformed section of the casing is clamped by a clamping tool 6 that matches the shape of the deformed section 12 of the deformed casing 5 , adjust the torque of the hexagonal bolt 8 on the clamping tool 6 by using a torque wrench to adjust the confining pressure exerted by the clamping tool 6 on the casing deformation section 12; And the YE-2533 static strain gauge 10 can accurately measure the shaping force required by the impact shaping tool in the process of repairing the deformed casing 5 and the pulling force required for the lifting of the tool after shaping, so as to meet the repair process of the deformed casing under confining pressure testing purpose.
启动测试装置,万能液压试验机1通过顶部夹具2和配合接头3驱动梨形胀管器4在竖直平面内作往复运动。当万能液压试验机1以一定的速度向下运动时,被固定在液压试验机1顶部正中央的梨型胀管器4开始对变形套管5进行整形修复,在修复的过程中静态应变仪10记录配合接头3上发生的压应变,直到整形工具完全通过套管的变形段12才停止万能液压试验机1的向下运动;由于万能液压试验机1往复运动的特性,万能液压试验机1以一定的速度带动冲击梨形胀管器4向上运动,直到梨形胀管器4与变形套管5完全分开为止,同时记录配合接头3上发生的拉应变。以同样的方法使整形工具通过上下的往复运动对变形套管5进行整形修复,直到配合接头3上的应变趋于零,即套管变形段12的最小内径基本等于整形工具的最大外径为止。因此,通过使用同样的方法,该装置能够进行不同冲击整形工具修复过程的测试。Start the test device, the universal hydraulic testing machine 1 drives the pear-shaped tube expander 4 to reciprocate in the vertical plane through the top clamp 2 and the matching joint 3 . When the universal hydraulic testing machine 1 moves downward at a certain speed, the pear-shaped tube expander 4 fixed at the center of the top of the hydraulic testing machine 1 begins to reshape and repair the deformed casing 5. During the repair process, the static strain gauge 10 Record the compressive strain that occurs on the mating joint 3, and the downward movement of the universal hydraulic testing machine 1 is not stopped until the shaping tool completely passes through the deformation section 12 of the casing; due to the characteristics of the reciprocating motion of the universal hydraulic testing machine 1, Drive the impact pear-shaped tube expander 4 to move upward at a certain speed until the pear-shaped tube expander 4 and the deformed sleeve 5 are completely separated, and record the tensile strain on the mating joint 3 at the same time. In the same way, make the shaping tool reshape and repair the deformed casing 5 by reciprocating up and down until the strain on the mating joint 3 tends to zero, that is, the minimum inner diameter of the casing deformation section 12 is basically equal to the maximum outer diameter of the shaping tool . Thus, by using the same method, the device enables the testing of different impact shaping tool repair procedures.
当然,利用该装置进行测试时可以选择对变形套管施加围压,以模拟围压下变形套管修复过程的测试,也可以选择在大气环境下模拟变形套管修复过程的测试。Of course, when testing with this device, you can choose to apply confining pressure to the deformed casing to simulate the test of the repair process of the deformed casing under the confining pressure, or you can choose to simulate the test of the repair process of the deformed casing under the atmospheric environment.
根据弹性力学理论中的应力应变关系,结合变形修复套管的过程中配合接头上产生的应变,可以算出梨形胀管器所需的整形力及整形后工具上提所需的拉力。即According to the stress-strain relationship in the theory of elastic mechanics, combined with the strain generated on the mating joint during the deformation and repair of the casing, the plastic force required by the pear-shaped tube expander and the pulling force required for lifting the tool after plastic surgery can be calculated. Right now
式中:d—应变片所处截面的直径,m;In the formula: d—the diameter of the section where the strain gauge is located, in m;
E—配合接头的弹性模量,Mpa;E—Elastic modulus of mating joint, Mpa;
ε—配合接头上产生的应变(拉应变或压应变);ε—the strain (tensile strain or compressive strain) produced on the mating joint;
Ft—梨形胀管器所需的整形力或整形后工具的上提拉力。F t —the shaping force required by the pear-shaped tube expander or the lifting force of the tool after shaping.
根据扭矩与螺栓轴向力的关系,可以求得每个六角螺栓上的轴向力。即According to the relationship between the torque and the axial force of the bolt, the axial force on each hexagonal bolt can be obtained. Right now
式中:F—每个六角螺栓上的轴向力,N;In the formula: F—the axial force on each hexagonal bolt, N;
M—扭矩扳手上的扭矩读数值,N/m;M—the torque reading value on the torque wrench, N/m;
k—扭矩系数,查表;k—torque coefficient, look-up table;
D—六角螺栓的公称直径,m;D—the nominal diameter of the hexagon bolt, m;
再结合套管变形段的尺寸和夹持工具的结构可以求得通过夹持工具施加在变形套管变形段上的围压,其大小可以根据螺栓上的轴向力来调节。即Combined with the size of the deformed section of the casing and the structure of the clamping tool, the confining pressure exerted by the clamping tool on the deformed section of the deformed casing can be obtained, and its size can be adjusted according to the axial force on the bolt. Right now
式中:P—套管变形段上的围压,MPa;In the formula: P—confining pressure on the deformation section of the casing, MPa;
H—套管变形段椭圆的长半轴,m;H—the semi-major axis of the ellipse of the casing deformed section, m;
L—套管变形段长度,m;L—the length of casing deformation section, m;
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CN104612616A (en) * | 2015-01-05 | 2015-05-13 | 西南石油大学 | Testing method and device for simulating spinning ball shaper to repair deformed casing |
CN109653729B (en) * | 2018-12-14 | 2022-03-01 | 中海石油(中国)有限公司 | Shaft assembly micro-leakage circulating sealing simulation detection device and method |
CN109991148B (en) * | 2019-04-17 | 2024-03-29 | 河南理工大学 | Carbon dioxide blasting impact dynamic monitoring test device and test method thereof |
CN116771298B (en) * | 2023-08-17 | 2023-10-24 | 西南石油大学 | Hydraulic control synchronous telescopic torque-variable type oil-gas well casing shaping tool |
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