CN103011881B - Method for increasing quartz sand tailing powder content in aerated concrete product - Google Patents

Method for increasing quartz sand tailing powder content in aerated concrete product Download PDF

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Publication number
CN103011881B
CN103011881B CN201210583115.9A CN201210583115A CN103011881B CN 103011881 B CN103011881 B CN 103011881B CN 201210583115 A CN201210583115 A CN 201210583115A CN 103011881 B CN103011881 B CN 103011881B
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quartz sand
mine tailing
sand mine
aerated concrete
tailing powder
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CN103011881A (en
Inventor
朱孔赞
朱珍
朱化雨
李成武
夏宗艳
冯恩娟
张仲国
赵洪义
侯陕
张丽君
宋南京
付秀新
孟凡军
张秋燕
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Linyi Conch New Material Technology Co ltd
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Shandong Hongyi Technology Co Ltd
Linyi University
Linyi Vocational Colledge
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to a method for increasing the quartz sand tailing powder content in an aerated concrete product, which comprises the following steps: thermally activating quartz sand tailing powder to obtain thermally activated quartz sand tailing powder, wherein the thermally activated quartz sand tailing powder contains a large amount of active silicon oxide and aluminum oxide, so that the activity of the quartz sand tailing powder is enhanced; grinding the thermally activated quartz sand tailing powder through a ball grinder to enable the thermally activated quartz sand tailing powder to reach certain fineness, thereby ensuring that the hardening rate and compression strength of a prepared concrete product are enhanced; and in the process of preparing an aerated concrete product, adding activator to enhance the chemical activity of the ground quartz sand tailing powder. In conclusion, the quartz sand tailing powder is activated by thermally activating and grounding the quartz sand tailing powder and adding the activator, so that the quartz sand tailing powder content in an aerated concrete product is increased.

Description

Improve the method for quartz sand mine tailing content in aerated concrete products
Technical field
The present invention relates to building material technical field, particularly relate to a kind of method improving quartz sand mine tailing content in aerated concrete products.
Background technology
Quartz mine mine tailing comprises the waste residue in quartz mine exploitation, the tailings in the course of processing and tail mud, and wherein tailings accounts for the overwhelming majority, and the main component of tailings is silicon-dioxide, and impurity is feldspar, clay, mica, iron mineral etc. mainly; Quartz sand mine tailing belongs to Resourcization of Mining Solid Waste, has the advantages that quantity is large, type is many, character is complicated.At present, quartz sand mine tailing is except a small amount of raw material for doing water glass and pottery, major part is not all utilized, only reach 7% in the utilization ratio of China, these quartz sand mine tailings as a kind of Industrial Solid refuse long-term storage not only appropriation of land, and cause severe contamination to environment, therefore, the resource utilization of quartz sand mine tailing is the key subjects of modern economy and social development, is also the new problem that contemporary science and technology proposes.
Because quartz mine mine tailing silicon content is high, thus can be applied in material of construction, the application particularly in aerated concrete products has obtained the attention of people.Gas concrete be with the material of the material of silicon oxide-containing and the calcic such as lime, cement for main raw material, add aluminium powder or other foaming agent are got angry, through the damp and hot light weight product be processed into; It is a kind of novel wall material, has the premium propertiess such as lightweight, insulation, sound insulation, antidetonation, is widely used in industry with covil construction, becomes a kind of novel wall material the most prosperous.But because the activity of quartz sand mine tailing is low, make the comparision contents of quartz sand mine tailing in aerated concrete products low, its mass percent in concrete product is up to 65%, thus makes the rate of utilization of quartz sand mine tailing reduce.
Summary of the invention
In view of this, the technical problem to be solved in the present invention is to provide a kind of method improving quartz sand mine tailing content in aerated concrete products, and in aerated concrete products provided by the invention, the content of quartz sand mine tailing is higher.
The invention provides a kind of method improving quartz sand mine tailing content in aerated concrete products, comprising:
A, by the thermal excitation of quartz sand mine tailing;
B, by the quartz sand mine tailing ball mill grinding through thermal excitation;
C, by the quartz sand mine tailing hybrid reaction after calcareous material, exciting agent, admixture, foaming agent and grinding, obtain aerated concrete products.
Preferably, the temperature of described thermal excitation is 450 ~ 600 DEG C;
The time of described thermal excitation is 25 ~ 40 minutes.
Preferably, the time of described ball mill grinding is 25 ~ 40 minutes.
Preferably, described calcareous material is one or more in unslaked lime, cement and gypsum.
Preferably, the mass ratio of described quartz sand mine tailing and calcareous material is (70 ~ 85): (15 ~ 36).
Preferably, described exciting agent accounts for the 0.2wt% ~ 0.5wt% of described quartz sand mine tailing and calcareous material total amount.
Preferably, described exciting agent is made up of alcohol, sodium soap and water.
Preferably, described alcohol is one or more in Diethylene Glycol, glycerol, two polyglycerols, three polyglycerols and trolamine.
Preferably, the mass ratio of described alcohol, sodium soap and water is 24 ~ 43:10 ~ 15:40 ~ 50.
Preferably, it is characterized in that, described step c is specially:
By the quartz sand mine tailing mixing after calcareous material, exciting agent, admixture, foaming agent and grinding, obtain mixture;
Mixture is poured into mould, and maintenance 2 ~ 3 hours of getting angry, obtains aerated concrete products.
Compared with prior art, the present invention is by carrying out thermal excitation by quartz sand mine tailing, obtain the quartz sand mine tailing after thermal excitation, containing a large amount of active silicas and aluminum oxide in the quartz sand mine tailing after described thermal excitation, make the increased activity of quartz sand mine tailing; By the quartz sand mine tailing after thermal excitation through ball mill grinding, make the quartz sand mine tailing after thermal excitation reach certain fineness, and then the setting rate of the concrete product obtained and ultimate compression strength are strengthened; In the process preparing aerated concrete products, adding exciting agent makes the quartz sand mine tailing chemically reactive after grinding strengthen, experimental result shows, in aerated concrete products provided by the invention, the content of quartz sand mine tailing accounts for the mass percent of aerated concrete products up to 80%, and the thermal conductivity of this aerated concrete products is 0.082W/ (m DEG C), ultimate compression strength was 0.55MPa 7 days time, was 0.67MPa when 14 days, was 0.69MPa when 28 days.
Embodiment
The invention provides a kind of method improving quartz sand mine tailing content in aerated concrete products, comprising:
A, by the thermal excitation of quartz sand mine tailing;
B, by the quartz sand mine tailing ball mill grinding through thermal excitation;
C, by the quartz sand mine tailing hybrid reaction after calcareous material, exciting agent, admixture, foaming agent and grinding, obtain aerated concrete products.
In the present invention, first by the thermal excitation of quartz sand mine tailing, the thermal excitation of described quartz sand mine tailing be specially first by quartz sand mine tailing calcining, cool after calcining, namely obtain the quartz sand mine tailing after thermal excitation; Wherein, calcining is a kind of effective means exciting quartz sand mine tailing activity, object utilizes high temperature to make each particulate in quartz sand mine tailing microtexture produce violent thermal motion, slough the Bound moisture in mineral, the positively charged ions such as calcium, magnesium, iron are made to reselect interstitial positions, thus make the silicon-oxy tetrahedron in quartz sand mine tailing and alumina triangle body not to aggregate into long-chain, and then there is a lot of breaking points, form silicon-oxy tetrahedron and the alumina triangle body of thermodynamic instability, containing a large amount of active silicas and aluminum oxide in the quartz sand mine tailing namely after thermal excitation.
The temperature of calcining of the present invention is preferably 450 ~ 600 DEG C, is more preferably 500 ~ 550 DEG C; The time of described calcining is preferably 25 ~ 40 minutes, is more preferably 30 ~ 35 minutes.
According to the present invention, by the quartz sand mine tailing ball mill grinding through thermal excitation; The time of described ball mill grinding is preferably 25 ~ 40 minutes, is more preferably 30 ~ 35 minutes; The method of the present invention to described grinding does not have particular requirement, can be dry grinding or wet-milling; The time of described grinding is relevant with the fineness of required quartz sand mine tailing; Wherein, the fineness of quartz sand mine tailing all has a great impact the setting rate of Aerated concrete blank and intensity, and therefore, it is very important for making quartz sand mine tailing have suitable fineness.
According to the present invention by the quartz sand mine tailing hybrid reaction after calcareous material, exciting agent, admixture, foaming agent and grinding, obtain aerated concrete products; The mass ratio of described quartz sand mine tailing and calcareous material is preferably (70 ~ 85): (15 ~ 36); Be more preferably (75 ~ 80): (20 ~ 30); Exciting agent of the present invention preferably accounts for the 0.2wt% ~ 0.5wt% of described quartz sand mine tailing and calcareous material total amount; The requirement that the present invention is not special to described foaming agent, foaming agent well known to those skilled in the art, as aluminium powder, hydrogen peroxide etc., is preferably aluminium powder; Admixture of the present invention is the admixture that must add when preparing aerated concrete products well known to those skilled in the art, its effect is mainly used for the performance improving aerating coagulation body, as being one or more in polycarboxylate water-reducer, calcium stearate water-resisting agent, fatty alcohol sulfonate class air entrapment agent and silicone antifoam agent; Admixture of the present invention accounts for the 0.24wt% ~ 0.45wt% of described quartz sand mine tailing and calcareous material total amount.
In the present invention, first by the quartz sand mine tailing mix and blend after calcareous material and grinding, mixture can be obtained; Calcareous material of the present invention is preferably one or more in unslaked lime, cement and gypsum; Be more preferably and be made up of unslaked lime, cement and gypsum; The mass ratio of described quartz sand mine tailing, unslaked lime, cement and gypsum is preferably (70 ~ 85): (5 ~ 15): (8 ~ 17): (2 ~ 4); The object of described stirring is that the quartz sand mine tailing after making calcareous material and grinding mixes.
Then in the mixture obtained, add admixture and exciting agent, continue to stir, make it mix, described exciting agent is preferably made up of alcohol, sodium soap and water, the mass ratio of described alcohol, sodium soap and water is preferably 24 ~ 43:10 ~ 15:40 ~ 50, described alcohol is preferably one or more in Diethylene Glycol, glycerol, two polyglycerols, three polyglycerols and trolamine, be more preferably and be made up of Diethylene Glycol, glycerol, two polyglycerols, three polyglycerols and trolamine, the mass ratio of described Diethylene Glycol, glycerol, two polyglycerols, three polyglycerols, trolamine, sodium soap and water is preferably (3 ~ 5): (8 ~ 10): (8 ~ 10): (5 ~ 8): (5 ~ 10): (10 ~ 15): (40-50), exciting agent of the present invention is the activity in order to excite quartz sand mine tailing, admixture of the present invention is preferably powder polycarboxylic acids water reducing agent, powder calcium stearate water-resisting agent, one or more of powder fatty alcohol sulfonate class air entrapment agent and silicone antifoam agent, be more preferably powder polycarboxylic acids water reducing agent, powder calcium stearate water-resisting agent, the mixture of powder fatty alcohol sulfonate class air entrapment agent and silicone antifoam agent, described powder polycarboxylic acids water reducing agent, powder calcium stearate water-resisting agent, powder fatty alcohol sulfonate class air entrapment agent and silicone antifoam agent account for the 0.15wt% ~ 0.30wt% of described quartz sand mine tailing and calcareous material total amount respectively, 0.04wt% ~ 0.07wt%, 0.04wt% ~ 0.07wt% and 0.01wt% ~ 0.04wt%.
In the mixture adding admixture and exciting agent, add foaming agent, stir, reaction, obtains aerated concrete products; The effect that the present invention adds foaming agent mainly makes gas concrete produce pore, and then forms the aerated concrete products of light porous structure.
In order to obtain better performances and the effigurate aerated concrete products of tool, the present invention also needs by said mixture reaction after 30 ~ 120 seconds, and be poured into mould, maintenance 2 ~ 3 hours of then getting angry, obtains aerated concrete products; The shape of the present invention to described concrete product does not have particular requirement, can be the arbitrary shape such as rectangular parallelepiped, square; The present invention's maintenance of getting angry preferably is carried out in thermostatic drying chamber.
Compared with prior art, the present invention is by carrying out thermal excitation by quartz sand mine tailing, obtain the quartz sand mine tailing after thermal excitation, containing a large amount of active silicas and aluminum oxide in the quartz sand mine tailing after described thermal excitation, make the increased activity of quartz sand mine tailing; By the quartz sand mine tailing after thermal excitation through ball mill grinding, make the quartz sand mine tailing after thermal excitation reach certain fineness, and then the setting rate of the concrete product obtained and ultimate compression strength are strengthened; Meanwhile, in the process preparing aerated concrete products, add exciting agent and also make the quartz sand mine tailing chemically reactive after grinding strengthen.
In order to understand the present invention further, below in conjunction with embodiment, a kind of method improving quartz sand mine tailing content in aerated concrete products provided by the invention is described.
Embodiment 1
By the thermal excitation of quartz sand mine tailing, by quartz sand mine tailing 500 DEG C of calcinings 30 minutes, naturally cooling, by this quartz sand mine tailing ball mill grinding 30 minutes, go out machine, then by the quartz sand mine tailing 70kg after grinding, unslaked lime 12kg, cement 15kg and gypsum 3kg injects stirrer and stirs 1 minute, add powder polycarboxylic acids water reducing agent 0.25kg again, powder calcium stearate water-resisting agent 0.06kg, powder fatty alcohol sulfonate class air entrapment agent 0.06kg and silicone antifoam agent 0.03kg and by 4% Diethylene Glycol, 9% glycerol, 9% 2 polyglycerol, 6% 3 polyglycerol, 7% trolamine (TEA), 12% sodium soap and the mixed uniformly mixture 0.25kg of 53% water, stir 3 minutes, add the aluminium powder of 0.01kg again, stir 50 seconds, then mould is poured into, send into thermostatic drying chamber to get angry and quietly stop maintenance 2.5h, obtain aerated concrete products.
Carry out performance test to the aerated concrete products obtained, result is see table 1, and table 1 is the performance test results of aerated concrete products prepared by the embodiment of the present invention and comparative example.
Embodiment 2
By the thermal excitation of quartz sand mine tailing, by quartz sand mine tailing 550 DEG C of calcinings 30 minutes, naturally cooling, by this quartz sand mine tailing ball mill grinding 30 minutes, go out machine, then by the quartz sand mine tailing 75kg after grinding, unslaked lime 10kg, cement 12kg and gypsum 3kg injects stirrer and stirs 1 minute, add powder polycarboxylic acids water reducing agent 0.25kg again, powder calcium stearate water-resisting agent 0.06kg, powder fatty alcohol sulfonate class air entrapment agent 0.06kg and silicone antifoam agent 0.03kg and by 4% Diethylene Glycol, 9% glycerol, 9% 2 polyglycerol, 6% 3 polyglycerol, 7% trolamine (TEA), 12% sodium soap and the mixed uniformly mixture 0.20kg of 53% water, stir 3 minutes, add the aluminium powder of 0.01kg again, stir 50 seconds, then mould is poured into, send into thermostatic drying chamber to get angry and quietly stop maintenance 2.5h, obtain aerated concrete products.
Carry out performance test to the aerated concrete products obtained, result is see table 1, and table 1 is the performance test results of aerated concrete products prepared by the embodiment of the present invention and comparative example.
Embodiment 3
By the thermal excitation of quartz sand mine tailing, by quartz sand mine tailing 550 DEG C of calcinings 40 minutes, naturally cooling, by this quartz sand mine tailing ball mill grinding 30 minutes, go out machine, then by the quartz sand mine tailing 75kg after grinding, unslaked lime 10kg, cement 12kg and gypsum 3kg injects stirrer and stirs 1 minute, add powder polycarboxylic acids water reducing agent 0.23kg again, powder calcium stearate water-resisting agent 0.05kg, powder fatty alcohol sulfonate class air entrapment agent 0.05kg and silicone antifoam agent 0.02kg and by 4% Diethylene Glycol, 9% glycerol, 9% 2 polyglycerol, 6% 3 polyglycerol, 7% trolamine (TEA), 12% sodium soap and the mixed uniformly mixture 0.30kg of 53% water, stir 3 minutes, add the aluminium powder of 0.01kg again, stir 50 seconds, then mould is poured into, send into thermostatic drying chamber to get angry and quietly stop maintenance 2.5, obtain aerated concrete products.
Carry out performance test to the aerated concrete products obtained, result is see table 1, and table 1 is the performance test results of aerated concrete products prepared by the embodiment of the present invention and comparative example.
Embodiment 4
By the thermal excitation of quartz sand mine tailing, by quartz sand mine tailing 550 DEG C of calcinings 30 minutes, naturally cooling, by this quartz sand mine tailing ball mill grinding 30 minutes, go out machine, then by the quartz sand mine tailing 80kg after grinding, unslaked lime 7kg, cement 10kg and gypsum 3kg injects stirrer and stirs 1 minute, add powder polycarboxylic acids water reducing agent 0.23kg again, powder calcium stearate water-resisting agent 0.05kg, powder fatty alcohol sulfonate class air entrapment agent 0.05kg and silicone antifoam agent 0.02kg and by 4% Diethylene Glycol, 9% glycerol, 9% 2 polyglycerol, 6% 3 polyglycerol, 7% trolamine (TEA), 12% sodium soap and the mixed uniformly mixture 0.25kg of 53% water, stir 3 minutes, add the aluminium powder of 0.01kg again, stir 50 seconds, then mould is poured into, send into thermostatic drying chamber to get angry and quietly stop maintenance 2 ~ 3h, obtain aerated concrete products.
Carry out performance test to the aerated concrete products obtained, result is see table 1, and table 1 is the performance test results of aerated concrete products prepared by the embodiment of the present invention and comparative example.
Comparative example 1
By quartz sand mine tailing 65kg, unslaked lime 16kg, cement 16kg and gypsum 3kg injects stirrer and stirs 1 minute, add powder polycarboxylic acids water reducing agent 0.23kg again, powder calcium stearate water-resisting agent 0.05kg, powder fatty alcohol sulfonate class air entrapment agent 0.05kg and silicone antifoam agent 0.02kg and by 4% Diethylene Glycol, 9% glycerol, 9% 2 polyglycerol, 6% 3 polyglycerol, 7% trolamine (TEA), 12% sodium soap and the mixed uniformly mixture 0.25kg of 53% water, stir 3 minutes, add the aluminium powder of 0.01kg again, stir 50 seconds, then mould is poured into, send into thermostatic drying chamber to get angry and quietly stop maintenance 2.5h, obtain aerated concrete products.
Carry out performance test to the aerated concrete products obtained, result is see table 1, and table 1 is the performance test results of aerated concrete products prepared by the embodiment of the present invention and comparative example.
The performance test results of aerated concrete products prepared by table 1 embodiment of the present invention and comparative example
Known by table 1, be all reasonable by aerated concrete products provided by the invention from ultimate compression strength or heat insulation effect.
The explanation of above embodiment just understands method of the present invention and core concept thereof for helping.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improve and modify and also fall in the protection domain of the claims in the present invention.

Claims (6)

1. improve a method for quartz sand mine tailing content in aerated concrete products, comprising:
A, by the thermal excitation of quartz sand mine tailing; The temperature of described thermal excitation is 500 ~ 550 DEG C;
The time of described thermal excitation is 25 ~ 40 minutes;
Described exciting agent is made up of alcohol, sodium soap and water; Alcohol is one or more in Diethylene Glycol, glycerol, two polyglycerols, three polyglycerols and trolamine; The mass ratio of described alcohol, sodium soap and water is 24 ~ 43:10 ~ 15:40 ~ 50;
B, by the quartz sand mine tailing ball mill grinding through thermal excitation;
C, by the quartz sand mine tailing hybrid reaction after calcareous material, exciting agent, admixture, foaming agent and grinding, obtain aerated concrete products.
2. method according to claim 1, is characterized in that, the time of described ball mill grinding is 25 ~ 40 minutes.
3. method according to claim 1, is characterized in that, described calcareous material is one or more in unslaked lime, cement and gypsum.
4. method according to claim 1, is characterized in that, the mass ratio of described quartz sand mine tailing and calcareous material is (70 ~ 85): (15 ~ 36).
5. method according to claim 1, is characterized in that, described exciting agent accounts for the 0.2wt% ~ 0.5wt% of described quartz sand mine tailing and calcareous material total amount.
6. method according to claim 1, is characterized in that, described step c is specially:
By the quartz sand mine tailing mixing after calcareous material, exciting agent, admixture, foaming agent and grinding, obtain mixture;
Mixture is poured into mould, and maintenance 2 ~ 3 hours of getting angry, obtains aerated concrete products.
CN201210583115.9A 2012-12-27 2012-12-27 Method for increasing quartz sand tailing powder content in aerated concrete product Active CN103011881B (en)

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CN104129935B (en) * 2014-07-29 2016-01-20 皖西学院 Complementary gelling material of a kind of modified glass tailings cement based and preparation method thereof
CN105693158A (en) * 2015-07-03 2016-06-22 怀宁县宝友工贸有限公司 Autoclaved aerated concrete building block having amount of quartz tailing sand improved and preparation method thereof
CN111497008A (en) * 2020-04-13 2020-08-07 宜昌益通鹏程新型墙体材料有限公司 Method for producing aerated concrete building block by lime wet pulping
CN114262168A (en) * 2021-10-20 2022-04-01 湖南绿生永固新材料有限公司 Production method for replacing cement in autoclaved aerated concrete with silicomanganese smelting slag micro powder

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CN102234116B (en) * 2011-03-16 2013-04-10 河北联合大学 Method for preparing nano white carbon black by utilizing iron tailings
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Free format text: CORRECT: INVENTOR; FROM: ZHU KONGZAN ZHU HUAYU LI CHENGWU XIA ZONGYAN FENG ENJUAN ZHANG ZHONGGUO ZHAO HONGYI CHEN HUAICHENG YAN SHENGJUAN SONG NANJING FU XIUXIN MENG FANJUN ZHANG QIUYAN YIN JUNFENG TO: ZHU KONGZAN ZHU ZHEN ZHU HUAYU LI CHENGWU XIA ZONGYAN FENG ENJUAN ZHANG ZHONGGUO ZHAO HONGYI HOU SHAN ZHANG LIJUN SONG NANJING FU XIUXIN MENG FANJUN ZHANG QIUYAN

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