CN103009487A - Stone middle cutting machine - Google Patents
Stone middle cutting machine Download PDFInfo
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- CN103009487A CN103009487A CN2012104949789A CN201210494978A CN103009487A CN 103009487 A CN103009487 A CN 103009487A CN 2012104949789 A CN2012104949789 A CN 2012104949789A CN 201210494978 A CN201210494978 A CN 201210494978A CN 103009487 A CN103009487 A CN 103009487A
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- limit switch
- filling machine
- hydraulic cylinder
- stone
- middle filling
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Abstract
The invention provides a stone middle cutting machine which solves the problem that the existing stone middle cutting machine only can be fixed in one direction for cutting and is low in processing efficiency. The stone middle cutting machine comprises a machine frame, a main cutter head, a lifting feeding mechanism and a transverse motion mechanism, wherein the machine frame comprises a cross beam; the transverse motion mechanism is installed on the cross beam; a transverse movement rack is arranged on the cross beam; the transverse motion mechanism is provided with a transverse movement gear meshed with the transverse movement rack; and a lifting oil cylinder for driving the lifting feeding mechanism to lift is vertically installed on the transverse motion mechanism. The stone middle cutting machine further comprises an indexing mechanism; the main cutter head is installed on the lifting feeding mechanism through the indexing mechanism; the machine frame further comprises a workbench positioned below the cross beam; and the workbench comprises a walking track and a workbench plate capable of moving on the walking track.
Description
Technical field
A kind of stone machining equipment of the present invention, particularly a kind of stone middle filling machine.
Background technology
Stone material is widely used because having natural uniqueness, and coarse stone material must need the arrangement of practicing Buddhism or Taoism through various stone machining equipments, can accept use.At present because traditional stone material cutting equipment, cutting stone material that all can only single direction, domestic most processing of stone enterprise still rests on manual processing or semimechanized simple and easy process segment, and automaticity is low, production capacity is backward, can't satisfy stone material to the wilderness demand of stone material.
Stone middle filling machine is a kind of of stone machining equipment, because it can process the stone material of wide format, and be widely used, existing stone middle filling machine all is that stone material is placed on the workbench, by according to removable on crossbeam and cutting machine feeding stone material being cut, can only finish single straight cuts, whole during stone machining processing needs constantly by the artificial stone material angle of adjusting, and still need manually stone material to be carried out edging chamfering etc. after the processing, have the problems such as automatization level is low, working (machining) efficiency is low, labour intensity is large, machining accuracy is poor.
Summary of the invention
The present invention proposes a kind of stone middle filling machine, has solved existing stone middle filling machine and can only fix a direction cutting, needs at once stone material is laterally processed, also need stone material is vertically added man-hour, can only be by artificial rotation stone material, low precision, increase labour cost, the problem such as efficient is low.
Technical scheme of the present invention is achieved in that
A kind of stone middle filling machine comprises frame, main cutting head, vertical feed mechanism and transverse movement mechanism; Described frame comprises crossbeam, and described transverse movement mechanism is installed on the described crossbeam, and described crossbeam is provided with traversing tooth bar, and described transverse movement mechanism is provided with the sideslip gear with described traversing tooth bar engagement; Vertically be equipped with in the described transverse movement mechanism be used to the hoist cylinder that drives the lifting of described vertical feed mechanism; Also comprise indexing mechanism, described main cutting head is installed in the described vertical feed mechanism by described indexing mechanism; Described frame also comprises the workbench that is positioned at the crossbeam below; Described workbench comprises walking track and can be at the mobile working plate of walking track.
Described hoist cylinder comprises two.
Also be provided with gear on the described main cutting head; Described gear also comprises two handles that are installed on outside the gear.
Described indexing mechanism comprises swivel mount, the first hydraulic cylinder, limit switch and limit bolt; Described the first hydraulic cylinder, described limit switch and described limit bolt are installed on respectively in the described vertical feed mechanism; Described main cutting head is fixedly installed on institute's swivel mount, and described swivel mount top is provided with rotating shaft, and the upper end of described rotating shaft is stretched in the described vertical feed mechanism; Described rotating shaft is stretched into the in-house part of described vertical feed one tumbler is installed; Described tumbler is connected with the output of described the first hydraulic cylinder; Described tumbler is provided be used to the triggering handle that triggers described limit switch; Described limit bolt comprises latch body and controller, and described limit switch and described controller are electrically connected.
Described limit switch comprises the first limit switch and the second limit switch, and the frizzen of the frizzen of described the first limit switch and described the second limit switch is 90 take described rotating shaft end face center and spends angles as the summit under the triggering state.
It is lower narrow wide coniform that described latch body is.
The top of described swivel mount offers two round mouths that cooperate with described limit bolt, and the center of circle of described first round mouth is mutually vertical to the straight line at described rotating shaft end face center with the center of circle of described second round mouth to the straight line of described spindle central axle.
Described a kind of stone middle filling machine, also comprise the chamfer mechanism of cutting sth. askew, the described chamfer mechanism of cutting sth. askew comprises chamfered cutter, the second hydraulic cylinder and chamfered cutter frame, described chamfered cutter is installed on the movable end of described the second hydraulic cylinder, and the cylinder body of described the second hydraulic cylinder is fixed on the described chamfered cutter frame.
Described chamfered cutter frame comprises slide bar, fixed head and front guide; Described front guide is fixed in the front end of described slide bar, and described front guide is installed on the movable end of described the second hydraulic cylinder; Described chamfered cutter is installed on the described front guide, and described fixed head is provided with the lead ring that cooperates with described slide bar.
By the above-mentioned description of this invention as can be known, be compared with existing technology, the present invention has following advantage:
One, main cutting head can rotate by 90 degree, realize laterally processing and vertically processing, laterally add and walk to drive the automatic transverse movement of main cutting head by transverse movement mechanism in that crossbeam is up man-hour, vertically add and do rectilinear motion by working plate man-hour and drive building stones motion to be processed.
Two, utilize limit bolt fixedly to wish cutting head, winner's rear angle of cutting head rotation is firmly fixed, solve the rear cutting head of main cutting head rotation and rock easily the technical barrier that causes cutting error even damage blade.
Three, limit bolt adopts lower narrow wide coniform latch, so that deviation appears in angle after the timely main cutting head rotation, the round mouth of setting on the insertion swivel mount that latch also can be very well, and main cutting head corrected automatically, so that the anglec of rotation can accurately be positioned at 90 degree.
Four, main cutting head is provided with parameter mechanism, only need stir handle and can carry out proportioning to the linear velocity of the saw blade of main cutting head, the problem that linear velocity differs behind the saw blade of the different sizes of solution replacing, this parameter mechanism can make the practical saw blade scope of the present invention reach ¢ 600mm-¢ 900mm.
Five, increase oblique chamfered cutter structure, can carry out chamfer machining to stone material, realized the Fully-mechanized operation to processing of stone.Tiltedly the chamfered cutter position of chamfered cutter structure can be moved under the promotion of the second hydraulic cylinder, adapts to the stone chamfering cutting of different sizes.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the partial structurtes schematic diagram of head rotating structure of the present invention.
Fig. 3 is the plan structure schematic diagram of indexing mechanism of the present invention.
Fig. 4 is the structural representation of the chamfer mechanism of cutting sth. askew of the present invention.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
With reference to Fig. 1, a kind of stone middle filling machine comprises frame 1, main cutting head 2, vertical feed mechanism 3, transverse movement mechanism 4, cut sth. askew chamfer mechanism 5 and indexing mechanism 6; Described frame 1 comprises crossbeam 11, the left-hand door post 12 and the right door pillar 13 that are used for supporting traverse 11 and the workbench 14 that is positioned at crossbeam 11 belows; Described workbench 14 comprises walking track 141 and can be at the mobile working plate 142 of walking track 141.Described transverse movement mechanism 4 is installed on the described crossbeam 11, and described crossbeam 11 is provided with traversing tooth bar (not shown), and described transverse movement mechanism 4 is provided with the sideslip gear (not shown) with described traversing tooth bar engagement; Vertically be equipped with in the described transverse movement mechanism 4 be used to the hoist cylinder (not shown) that drives 3 liftings of described vertical feed mechanism; Described hoist cylinder comprises two, and it is inboard that described oil cylinder is installed on two sideskids; Described vertical feed mechanism 3 is installed in the described transverse movement mechanism 4; Described main cutting head 2 is installed in the described vertical feed mechanism 3 by described indexing mechanism 6.Also be provided with gear 7 on the described main cutting head 2, described gear 7 also comprises two handles that are installed on outside the gear 7.
With reference to Fig. 1, described main cutting head 2 comprises cutting head and is installed on blade 21 and water cover 22 on the cutting head, on the described water cover 22 sparge pipe 23 is housed, can blade 21 spray coolings in the stone material cutting process, prevent blade abrasion, improve blade service life.
With reference to Fig. 1, Fig. 2, Fig. 3, described indexing mechanism 6 comprises swivel mount 61, the first hydraulic cylinder 62, limit switch 63 and limit bolt 64; Described the first hydraulic cylinder 62, described limit switch 63 and described limit bolt 64 are installed on respectively in the described vertical feed mechanism 3; Described main cutting head 2 is fixedly installed on institute's swivel mount 61, and described swivel mount 61 tops are provided with rotating shaft 65, and the upper end of described rotating shaft 65 is stretched in the described vertical feed mechanism 3; The parts that described rotating shaft 65 is stretched in the described vertical feed mechanism 3 are equipped with a tumbler 66; Described tumbler 66 is connected with the output of described the first hydraulic cylinder 62; Described tumbler 66 is provided be used to the triggering handle 661 that triggers described limit switch.Described limit bolt 64 comprises latch body 640 and controller (not shown), and it is lower narrow wide coniform that described latch body 640 is, and described limit switch 63 and described controller are electrically connected.Described limit switch 63 comprises the first limit switch 631 and the second limit switch 632, and the frizzen 6311 of described the first limit switch 631 and the frizzen 6321 of described the second limit switch 632 are 90 take described rotating shaft 65 end face centers and spend angles as the summit under the triggering state.
With reference to Fig. 3, the top of described swivel mount 61 offers two round mouths that cooperate with described limit bolt 64, and the center of circle of described first round mouth is mutually vertical to the straight line at described rotating shaft 65 end face centers with the center of circle of described second round mouth to the straight line of described rotating shaft 65 central shafts.
With reference to Fig. 1 and Fig. 4, the described chamfer mechanism 5 of cutting sth. askew comprises chamfered cutter 51, the second hydraulic cylinder 52 and chamfered cutter frame, described chamfered cutter 51 is installed on the movable end of described the second hydraulic cylinder 52, and the cylinder body of described the second hydraulic cylinder 52 is fixed on the described chamfered cutter frame.Described chamfered cutter frame comprises slide bar 54, fixed head 551 and front guide 56; The length of described fixed head 551 is equipped with auxiliary fixing plate 552 less than half of described slide bar 54 length on the described fixed head 551, and the cylinder body rear section of described the second hydraulic cylinder 52 is installed on the described auxiliary fixing plate 552; Described front guide 56 is fixed in the front end of described slide bar 54, and described front guide 56 is installed on the movable end of described the second hydraulic cylinder 52; Described chamfered cutter 51 is installed on the described front guide 56, and described slide bar 54 comprises two, and described the second hydraulic cylinder 52 is arranged in parallel with described slide bar 54, and described the second hydraulic cylinder 52 is between described two slide bars; The tail end of described slide bar 54 is provided with back guide 57, has recess on the described back guide 57, and the cylinder body of described the second hydraulic cylinder 52 can pass described recess; Described chamfered cutter 51 is installed on the described front guide 56, and described fixed head 551 is provided with the lead ring 58 that cooperates with described slide bar 54.The Hydraulic Station of described the first hydraulic cylinder and the second hydraulic cylinder is arranged in the described transverse movement mechanism 4.
With reference to Fig. 1, the left-hand door post 12 of described frame 1 or right door pillar 13 are provided with the control panel 8 for the work of control middle filling machine, adopt PLC control, can realize the predefined procedure auto-control according to the user, finish the cutting work of stone material; Also can adopt the mode of manual control.
The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. a stone middle filling machine comprises frame, main cutting head, vertical feed mechanism and transverse movement mechanism;
Described frame comprises crossbeam, and described transverse movement mechanism is installed on the described crossbeam, and described crossbeam is provided with traversing tooth bar, and described transverse movement mechanism is provided with the sideslip gear with described traversing tooth bar engagement;
Vertically be equipped with in the described transverse movement mechanism be used to the hoist cylinder that drives the lifting of described vertical feed mechanism;
Its spy is: also comprise indexing mechanism, described main cutting head is installed in the described vertical feed mechanism by described indexing mechanism;
Described frame also comprises the workbench that is positioned at the crossbeam below; Described workbench comprises walking track and can be at the mobile working plate of walking track.
2. a kind of stone middle filling machine as claimed in claim 1, it is characterized in that: described hoist cylinder comprises two.
3. a kind of stone middle filling machine as claimed in claim 1 is characterized in that: also be provided with gear on the described main cutting head; Described gear also comprises two handles that are installed on outside the gear.
4. a kind of stone middle filling machine as claimed in claim 1 is characterized in that:
Described indexing mechanism comprises swivel mount, the first hydraulic cylinder, limit switch and limit bolt; Described the first hydraulic cylinder, described limit switch and described limit bolt are installed on respectively in the described vertical feed mechanism;
Described main cutting head is fixedly installed on institute's swivel mount, and described swivel mount top is provided with rotating shaft, and the upper end of described rotating shaft is stretched in the described vertical feed mechanism;
Described rotating shaft is stretched into the in-house part of described vertical feed one tumbler is installed; Described tumbler is connected with the output of described the first hydraulic cylinder; Described tumbler is provided be used to the triggering handle that triggers described limit switch; Described limit bolt comprises latch body and controller, and described limit switch and described controller are electrically connected.
5. a kind of stone middle filling machine as claimed in claim 4, it is characterized in that: described limit switch comprises the first limit switch and the second limit switch, and the frizzen of the frizzen of described the first limit switch and described the second limit switch is 90 take described rotating shaft end face center and spends angles as the summit under the triggering state.
6. a kind of stone middle filling machine as claimed in claim 4 is characterized in that: described latch body is lower narrow wide coniform.
7. such as the described a kind of stone middle filling machine of claim 4-6 any one, it is characterized in that: the top of described swivel mount offers two round mouths that cooperate with described limit bolt, and the center of circle of described first round mouth is mutually vertical to the straight line at described rotating shaft end face center with the center of circle of described second round mouth to the straight line of described spindle central axle.
8. a kind of stone middle filling machine as claimed in claim 1, it is characterized in that: also comprise the chamfer mechanism of cutting sth. askew, the described chamfer mechanism of cutting sth. askew comprises chamfered cutter, the second hydraulic cylinder and chamfered cutter frame, described chamfered cutter is installed on the movable end of described the second hydraulic cylinder, and the cylinder body of described the second hydraulic cylinder is fixed on the described chamfered cutter frame.
9. a kind of stone middle filling machine as claimed in claim 8, it is characterized in that: described chamfered cutter frame comprises slide bar, fixed head and front guide; Described front guide is fixed in the front end of described slide bar, and described front guide is installed on the movable end of described the second hydraulic cylinder; Described chamfered cutter is installed on the described front guide, and described fixed head is provided with the lead ring that cooperates with described slide bar.
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CN2012104949789A CN103009487A (en) | 2012-11-27 | 2012-11-27 | Stone middle cutting machine |
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CN2012104949789A CN103009487A (en) | 2012-11-27 | 2012-11-27 | Stone middle cutting machine |
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CN103009487A true CN103009487A (en) | 2013-04-03 |
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CN2012104949789A Pending CN103009487A (en) | 2012-11-27 | 2012-11-27 | Stone middle cutting machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105619620A (en) * | 2015-12-22 | 2016-06-01 | 青岛大学 | Automatic control device of disk saw for stone cutting and control method of automatic control device |
CN106078928A (en) * | 2016-06-27 | 2016-11-09 | 李明 | A kind of wood craft machines with rotary saw wheel of convenient cutting |
CN110405358A (en) * | 2019-06-26 | 2019-11-05 | 南安市建泉机械科技有限公司 | A kind of groover deviateing high-efficiency homework based on roller bar exception track slot |
CN113459309A (en) * | 2021-07-19 | 2021-10-01 | 成都百威凯诚科技有限公司 | Through groove type slotting process for dry-process paving ceramic tiles |
CN113681726A (en) * | 2021-08-24 | 2021-11-23 | 北新集团建材股份有限公司 | Gypsum board high-speed saw cutting system and tool bit thereof |
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CN2170198Y (en) * | 1992-12-22 | 1994-06-29 | 福建省机械科学研究院 | Multifunctional bidirectional stone cutting machine |
DE20010175U1 (en) * | 2000-06-07 | 2000-09-14 | Pedrazzo Alexander | Stone saw |
CN201317059Y (en) * | 2008-12-17 | 2009-09-30 | 吴昔文 | Circular arc plate stone cutter |
CN101670622A (en) * | 2009-09-11 | 2010-03-17 | 陈思扬 | Angle-free stone automatic cutting machine |
CN102514102A (en) * | 2011-12-09 | 2012-06-27 | 晋江市凯达石材机械有限公司 | Large frame type gantry cutting machine |
CN202943751U (en) * | 2012-11-27 | 2013-05-22 | 吴文章 | Stone middle filling machine |
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Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2170198Y (en) * | 1992-12-22 | 1994-06-29 | 福建省机械科学研究院 | Multifunctional bidirectional stone cutting machine |
CN2150985Y (en) * | 1993-03-10 | 1993-12-29 | 廉江县机械厂 | Automatic granite cutting machine controlled by microcomputer |
DE20010175U1 (en) * | 2000-06-07 | 2000-09-14 | Pedrazzo Alexander | Stone saw |
CN201317059Y (en) * | 2008-12-17 | 2009-09-30 | 吴昔文 | Circular arc plate stone cutter |
CN101670622A (en) * | 2009-09-11 | 2010-03-17 | 陈思扬 | Angle-free stone automatic cutting machine |
CN102514102A (en) * | 2011-12-09 | 2012-06-27 | 晋江市凯达石材机械有限公司 | Large frame type gantry cutting machine |
CN202943751U (en) * | 2012-11-27 | 2013-05-22 | 吴文章 | Stone middle filling machine |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105619620A (en) * | 2015-12-22 | 2016-06-01 | 青岛大学 | Automatic control device of disk saw for stone cutting and control method of automatic control device |
CN106078928A (en) * | 2016-06-27 | 2016-11-09 | 李明 | A kind of wood craft machines with rotary saw wheel of convenient cutting |
CN110405358A (en) * | 2019-06-26 | 2019-11-05 | 南安市建泉机械科技有限公司 | A kind of groover deviateing high-efficiency homework based on roller bar exception track slot |
CN113459309A (en) * | 2021-07-19 | 2021-10-01 | 成都百威凯诚科技有限公司 | Through groove type slotting process for dry-process paving ceramic tiles |
CN113681726A (en) * | 2021-08-24 | 2021-11-23 | 北新集团建材股份有限公司 | Gypsum board high-speed saw cutting system and tool bit thereof |
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