CN102999131A - Method for stamping and combining radiator fin and base - Google Patents
Method for stamping and combining radiator fin and base Download PDFInfo
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- CN102999131A CN102999131A CN2011102871450A CN201110287145A CN102999131A CN 102999131 A CN102999131 A CN 102999131A CN 2011102871450 A CN2011102871450 A CN 2011102871450A CN 201110287145 A CN201110287145 A CN 201110287145A CN 102999131 A CN102999131 A CN 102999131A
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000017525 heat dissipation Effects 0.000 claims abstract description 34
- 229910052751 metal Inorganic materials 0.000 claims abstract description 18
- 239000002184 metal Substances 0.000 claims abstract description 18
- 238000001816 cooling Methods 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 10
- 238000012545 processing Methods 0.000 abstract description 5
- 238000004080 punching Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000011514 reflex Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
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- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
一种散热器鳍片与基座冲压组合方法,包含有以下步骤:制作一基座,在其金属座体表面间隔设制多个定位部,各定位部均包括一定位槽;制作多个散热鳍片,在其金属片体末端各弯设有一反折片;将多个散热鳍片末端及其反折片分别插置于相对定位部的定位槽内,使散热鳍片末端及其反折片的相对外侧朝向定位槽的两相对侧;以冲头朝向相对散热鳍片的反折片端部进行冲压,将反折片冲制成端部方向压缩的挤压变形体,使挤压变形体形成有一朝外扩张部,以挤迫固定于相对定位部的定位槽及其相对侧,达到更牢靠紧密结合效果,提高加工组装品质,并且增进传导散热功效。
A method for stamping and assembling fins of a heat sink and a base comprises the following steps: making a base, and providing a plurality of positioning parts at intervals on the surface of a metal base body of the base, and each positioning part comprises a positioning groove; making a plurality of heat sink fins, and providing a folded piece at each end of the metal sheet body; inserting the ends of a plurality of heat sink fins and their folded pieces into the positioning grooves of the relative positioning parts respectively, so that the relative outer sides of the ends of the heat sink fins and their folded pieces face the two opposite sides of the positioning grooves; punching with a punch toward the end of the folded piece of the relative heat sink fin, punching the folded piece into an extruded deformation body compressed in the end direction, so that the extruded deformation body is formed with an outward expansion part, so as to be squeezed and fixed in the positioning groove and the opposite side of the relative positioning part, so as to achieve a more secure and tight combination effect, improve the processing and assembly quality, and enhance the conduction heat dissipation effect.
Description
技术领域 technical field
本发明涉及一种散热器制造方法,特别是涉及一种散热器的散热鳍片与基座冲压组合方法。The invention relates to a method for manufacturing a heat sink, in particular to a method for stamping and combining heat dissipation fins and a base of the heat sink.
背景技术 Background technique
随着电脑产业的迅速发展,芯片、中央处理单元(CPU)等发热源的执行速度越来越快,相对的发热源的热量也愈来愈高,为了将发热源所产生的高温排出于外界,使发热源能在许可的温度下正常运行,通常会以具有较大面积的散热器附设于发热源的溢热表面上,以利用散热器的多个鳍片协助散热。With the rapid development of the computer industry, the execution speed of heat sources such as chips and central processing units (CPUs) is getting faster and faster, and the heat of the corresponding heat sources is also getting higher and higher. In order to discharge the high temperature generated by the heat source to the outside , so that the heat source can operate normally at the allowable temperature, usually a radiator with a larger area is attached to the heat overflow surface of the heat source, so as to use the multiple fins of the radiator to assist in heat dissipation.
如图1及图2所示,现有的散热器9大多包括一平板状基座91以及多个鳍片92,基座91及鳍片92是以铜材或铝材等导热性良好的金属材料制成,在基座91具有多个平行的沟槽93,而鳍片92均为片状体,将鳍片92下缘反折部94置入于基座91各沟槽93中,再利用铆接方式将鳍片92固定于基座91上。As shown in Figure 1 and Figure 2, most of the
在图2所示的铆接过程中,冲头96冲压于沟槽93外侧的夹肋95产生金属塑性变形,以往内夹固鳍片92及反折部94。但是在冲压铆接时,各夹肋95的塑性变形处97较容易断裂,并且造成夹持不良。除此之外,冲头96朝下冲压夹肋95时,亦容易因侧向分力而产生偏斜,相对影响到夹肋95的塑性变形量,而造成夹持不良。因此要如何改善上述问题与缺陷,即为相关业者所极欲研究发展的方向。During the riveting process shown in FIG. 2 , the
发明内容 Contents of the invention
本发明的主要目的是提供一种散热器鳍片与基座冲压组合方法,其利用直接冲压组合方式,将散热鳍片的反折片冲压成挤压变形体及延伸朝外扩张部,以挤迫固定于基座的定位槽中,达到更牢靠紧密结合效果,提高加工组装品质,更增进传导散热功效,并且适合自动化量产。The main purpose of the present invention is to provide a stamping combination method of radiator fins and bases, which utilizes the direct stamping combination method to stamp the reflexed pieces of the heat dissipation fins into extruded deformation bodies and extended outward expansion parts to squeeze It is forced to be fixed in the positioning groove of the base to achieve a more reliable and tight bonding effect, improve the quality of processing and assembly, and further enhance the conduction and heat dissipation effect, and is suitable for automated mass production.
为达到上述目的,本发明散热器鳍片与基座冲压组合方法包含有以下步骤:制作一基座,在其金属座体表面间隔设制多个定位部,各定位部均包括一定位槽;制作多个散热鳍片,在其金属片体末端各弯设有一反折片;将多个散热鳍片末端及其反折片分别插置于相对定位部的定位槽内,使散热鳍片末端及其反折片的相对外侧朝向定位槽的两相对侧;以冲头朝向相对散热鳍片的反折片端部进行冲压,将反折片冲制成端部方向压缩的挤压变形体,使挤压变形体形成有一朝外扩张部,以挤迫固定于相对定位部的定位槽及其相对侧。In order to achieve the above-mentioned purpose, the stamping combination method of the radiator fin and the base of the present invention includes the following steps: making a base, and setting a plurality of positioning parts at intervals on the surface of the metal base, and each positioning part includes a positioning groove; Make a plurality of heat dissipation fins, and set a reflexion piece at each end of the metal sheet body; insert the ends of the plurality of heat dissipation fins and their reflexion pieces into the positioning grooves of the relative positioning parts, so that the ends of the heat dissipation fins The opposite outer sides of the reflexion sheet are facing the two opposite sides of the positioning groove; the punch is punched towards the end of the reflexion sheet of the relative heat dissipation fin, and the reflexion sheet is punched into an extruded deformed body compressed in the direction of the end, so that The extruded deformable body is formed with an outwardly expanding portion to squeeze the positioning slot fixed on the opposite positioning portion and its opposite side.
在较佳实施例中,将基座各定位部的定位槽的其中之一侧设制一定位凹部,使散热鳍片的挤压变形体以朝外扩张部挤迫固定于相对定位部的定位凹部,达到牢靠紧密结合。In a preferred embodiment, a positioning recess is provided on one side of the positioning grooves of each positioning portion of the base, so that the extruded deformable body of the heat dissipation fin is squeezed and fixed to the positioning portion of the opposite positioning portion by the outwardly expanding portion. The concave part achieves a firm and tight combination.
进一步,将基座各定位槽两相对侧延伸为第一凸肋、第二凸肋,以突出于金属座体表面构成定位部,以第二凸肋内侧固定相对挤压变形体;该冲头外侧设制一限制部,以支持相对定位部的第二凸肋外侧。Further, the two opposite sides of each positioning groove of the base are extended as a first convex rib and a second convex rib to protrude from the surface of the metal base to form a positioning part, and the inner side of the second convex rib is used to fix the relatively extruded deformable body; the punch A restricting portion is formed on the outer side to support the outer side of the second rib relative to the positioning portion.
在较佳实施例中,将多个散热鳍片的挤压变形体冲压成为曲折形状,以确实挤迫固定。In a preferred embodiment, the extruded deformation bodies of the plurality of heat dissipation fins are stamped into a zigzag shape, so as to be firmly extruded and fixed.
在较佳实施例中,将基座各定位部的定位槽的最小宽度设为大于散热鳍片的金属片体的两倍厚度,以方便插置散热鳍片进行冲压组合。In a preferred embodiment, the minimum width of the positioning grooves of each positioning portion of the base is set to be greater than twice the thickness of the metal sheet of the heat dissipation fins, so as to facilitate the insertion of the heat dissipation fins for stamping assembly.
本发明利用直接冲压组合方式,将散热鳍片的反折片冲压成挤压变形体及延伸朝外扩张部,以挤迫固定于基座的定位槽中,达到更牢靠紧密结合效果,提高加工组装品质,更增进传导散热功效,并且适合自动化量产。The present invention utilizes the direct stamping combination method to stamp the reflexed pieces of the heat dissipation fins into extruded deformation bodies and extended outward expansion parts to squeeze and fix them in the positioning grooves of the base, so as to achieve a more reliable and tight combination effect and improve the processing efficiency. The quality of the assembly improves the efficiency of conduction and heat dissipation, and it is suitable for automated mass production.
附图说明 Description of drawings
图1为现有散热器鳍片插入基座沟槽中的示意图。FIG. 1 is a schematic diagram of inserting fins of a conventional radiator into grooves of a base.
图2为接续图1进行铆接过程中的正常与不良冲压状况的示意图。FIG. 2 is a schematic diagram of normal and bad stamping conditions during the riveting process following FIG. 1 .
图3为本发明较佳实施例散热器鳍片与基座冲压组合的结构图。Fig. 3 is a structural view of the heat sink fin and base stamping combination in a preferred embodiment of the present invention.
图4为如图3散热鳍片以反折片插入基座定位槽中的示意图。FIG. 4 is a schematic diagram of inserting the heat dissipation fins into the positioning slots of the base by means of folded pieces as shown in FIG. 3 .
图5为接续图4散热鳍片的反折片进行各种冲压状况的示意图。FIG. 5 is a schematic diagram of various punching conditions of the reflexed sheet following the heat dissipation fin shown in FIG. 4 .
图6为如图4散热鳍片与基座的立体分解图。FIG. 6 is a three-dimensional exploded view of the cooling fins and the base as shown in FIG. 4 .
图7为如图4散热鳍片另一种反折片形状的立体图。FIG. 7 is a perspective view of another shape of the heat dissipation fin shown in FIG. 4 .
图8为如图5冲头朝下进行冲压的示意图。Fig. 8 is a schematic diagram of punching with the punch facing down as shown in Fig. 5 .
图9为接续图8冲头朝下冲压反折片成为挤压变形体的示意图。Fig. 9 is a schematic diagram of continuing Fig. 8 and punching the reflexed piece downward to form an extruded deformed body.
图10为如图9散热鳍片另一种挤压变形体的示意图。FIG. 10 is a schematic diagram of another extruded deformable body as shown in FIG. 9 .
图11为本发明另一较佳实施例散热器鳍片与基座冲压组合的结构图。FIG. 11 is a structural view of the stamping combination of the radiator fins and the base in another preferred embodiment of the present invention.
主要元件符号说明:Description of main component symbols:
1、基座 11、金属座体1.
12、定位部 13、第一凸肋12. Positioning
14、第二凸肋 15、定位槽14.
16、定位凹部16. Positioning recess
2、散热鳍片 21、金属片体2. Heat dissipation fins 21. Metal body
22、反折片 23、反折片22.
24、挤压变形体 25、朝外扩张部24.
26、挤压变形体26. Extruded deformed body
3、冲头 31、冲压端3.
32、限制部32. Department of Restrictions
4、基座 41、定位部4.
42、定位槽。42, positioning groove.
具体实施方式 Detailed ways
有关本发明为达成上述目的,所采用的技术手段及其功效,兹举出可行实施例,并且配合附图说明如下:Relevant present invention is to achieve above-mentioned purpose, adopts technical means and effect thereof, enumerates feasible embodiment hereby, and cooperates accompanying drawing to illustrate as follows:
首先,请参阅图3,本发明的散热器主要协助电子装置的发热源进行散热,如图中所示,散热器是在一基座1上插置有等间隔排列的多个散热鳍片2,再针对各散热鳍片2进行冲压组合固定。First, please refer to Fig. 3, the radiator of the present invention mainly assists the heat source of the electronic device to dissipate heat. , and then carry out stamping combination and fixation for each cooling
在图3、图4及图5所示的较佳实施例中,本发明主要针对散热器的散热鳍片2与基座1的冲压组合方法,如图中所示,制作生产一基座1,在其金属座体11表面等间隔设制多个定位部12,各定位部12均包括一第一凸肋13与一相对第二凸肋14,以及其彼此之间构成一定位槽15。亦即,由基座1的各定位槽15两相对侧延伸为第一凸肋13、第二凸肋14,以突出于金属座体11表面构成定位部12。In the preferred embodiment shown in Fig. 3, Fig. 4 and Fig. 5, the present invention is mainly aimed at the stamping combination method of the
制作生产多个散热鳍片2,在各散热鳍片2的金属片体21末端各全程弯设有一反折片22(参阅图4及图6)。除此之外,亦可如图7所示,在散热鳍片2末端改为间隔延伸弯设有多个反折片23。Manufacturing and producing a plurality of
在实际组装过程中,如图3至图7所示,将各散热鳍片2末端及反折片22或23分别插置于基座1的相对定位部12的定位槽15内,且散热鳍片2末端及其反折片22的相对外侧朝向定位槽15的两相对侧,亦即为朝向相对第一凸肋13、第二凸肋14的内侧。In the actual assembly process, as shown in Figures 3 to 7, the ends of the
请继续参阅图5、图8及图9,以冲压设备冲头3的冲压端31朝下冲压散热鳍片2的反折片22端部,将散热鳍片2的反折片22冲压成为端部方向压缩的挤压变形体24,使挤压变形体24形成有一朝外扩张部25,以挤迫固定于定位部12的第二凸肋14内侧暨定位槽15及其相对侧,达到更牢靠紧密结合效果,能够提高加工组装品质,并且增进传导散热功效。Please continue to refer to Fig. 5, Fig. 8 and Fig. 9, stamp the end of the
继续说明本发明散热鳍片2与基座1的冲压组合方法,如图5、图8及图9所示,将基座1各定位部12的定位槽15的最小宽度设为大于散热鳍片2的金属片体21的两倍厚度,以方便插置组装。在较佳实施例中,基座1各定位部12的第二凸肋14内侧暨定位槽15相对侧可设制有一定位凹部16,以固定散热鳍片2的相对挤压变形体24的朝外扩张部25,并且冲头3外侧可设制一限制部32,以支持相对定位部12的第二凸肋14外侧,达到更牢靠固定结合。除此之外,如图10所示,各散热鳍片2的挤压变形体26可冲压为曲折形状,以确实挤迫固定。Continue to describe the stamping combination method of the
请参阅图11所示的另一较佳实施例,将基座4设为圆形体,并且在外圆周表面间隔设有多个定位部41及其定位槽42,以分别插置有相对散热鳍片2,再进行冲压制成挤压变形体24紧迫结合定位槽42。Please refer to another preferred embodiment shown in FIG. 11 , the
综上所述,本发明能够解决现有技术的不足与缺陷,其关键技术在于,将散热鳍片2的反折片22冲压成挤压变形体24及延伸朝外扩张部25,以挤迫固定于基座1的定位槽15中,达到牢靠紧密结合效果,更增进传导散热功效,并且适合自动化量产。In summary, the present invention can solve the deficiencies and defects of the prior art, and its key technology is to punch the
以上所举实施例仅用为方便说明本发明,而并非加以限制,在不离本发明精神范畴,所属领域的技术人员所可作的各种简易变化与修饰,均仍应含括于权利要求书的范围中。The above-mentioned embodiments are only used to illustrate the present invention for convenience, and are not intended to be limiting. Without departing from the spirit of the present invention, various simple changes and modifications that can be made by those skilled in the art should still be included in the claims in the range.
Claims (6)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108323093A (en) * | 2017-01-17 | 2018-07-24 | 昇业科技股份有限公司 | Heat radiator |
CN110017712A (en) * | 2018-01-09 | 2019-07-16 | 讯凯国际股份有限公司 | The embedding riveting knot structure and its embedding rivetting method of two-sided inflation plate, two-sided inflation plate |
CN110149786A (en) * | 2019-06-17 | 2019-08-20 | 鑫佰图科技(惠州)有限公司 | A kind of assemble method of the radiating fin of radiator |
Citations (3)
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US20030094275A1 (en) * | 2001-11-21 | 2003-05-22 | Fujikura Ltd. | Heat sink and fin module |
CN201583182U (en) * | 2009-12-25 | 2010-09-15 | 李俊宇 | Fin roots folding type heat dissipating device |
JP4564928B2 (en) * | 2006-02-20 | 2010-10-20 | 稔之 新井 | Manufacturing method of heat sink for electrical parts |
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2011
- 2011-09-15 CN CN201110287145.0A patent/CN102999131B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030094275A1 (en) * | 2001-11-21 | 2003-05-22 | Fujikura Ltd. | Heat sink and fin module |
JP4564928B2 (en) * | 2006-02-20 | 2010-10-20 | 稔之 新井 | Manufacturing method of heat sink for electrical parts |
CN201583182U (en) * | 2009-12-25 | 2010-09-15 | 李俊宇 | Fin roots folding type heat dissipating device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108323093A (en) * | 2017-01-17 | 2018-07-24 | 昇业科技股份有限公司 | Heat radiator |
CN110017712A (en) * | 2018-01-09 | 2019-07-16 | 讯凯国际股份有限公司 | The embedding riveting knot structure and its embedding rivetting method of two-sided inflation plate, two-sided inflation plate |
CN110149786A (en) * | 2019-06-17 | 2019-08-20 | 鑫佰图科技(惠州)有限公司 | A kind of assemble method of the radiating fin of radiator |
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