CN102989977A - Full-automatic riveting device - Google Patents

Full-automatic riveting device Download PDF

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Publication number
CN102989977A
CN102989977A CN2012104264508A CN201210426450A CN102989977A CN 102989977 A CN102989977 A CN 102989977A CN 2012104264508 A CN2012104264508 A CN 2012104264508A CN 201210426450 A CN201210426450 A CN 201210426450A CN 102989977 A CN102989977 A CN 102989977A
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CN
China
Prior art keywords
automatic
support
riveted joint
riveting
full
Prior art date
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Granted
Application number
CN2012104264508A
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Chinese (zh)
Other versions
CN102989977B (en
Inventor
李书毅
何其泰
谢连平
洪欢昌
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XINHUA PRECISION MACHINERY CO Ltd
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XINHUA PRECISION MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by XINHUA PRECISION MACHINERY CO Ltd filed Critical XINHUA PRECISION MACHINERY CO Ltd
Priority to CN201210426450.8A priority Critical patent/CN102989977B/en
Publication of CN102989977A publication Critical patent/CN102989977A/en
Application granted granted Critical
Publication of CN102989977B publication Critical patent/CN102989977B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to a full-automatic riveting device which comprises an operating platform for operating the whole system, an automatic shaft conveying mechanism for automatically sequencing, conveying and shunting riveting shafts, an automatic material feeding and discharging mechanism for automatically feeding and discharging materials, an automatic riveting mechanism for automatically riveting brackets, a front bearing mechanism, a rear bearing mechanism, an electric control box and a turning mechanism, wherein the operating platform is controlled to drive the automatic shaft conveying mechanism to automatically sequence the riveting shafts and convey the riveting shafts to the automatic riveting mechanism; the automatic material feeding and discharging mechanism conveys the brackets therein to the automatic riveting mechanism; the automatic riveting mechanism automatically rivets the riveting shafts and the brackets; and the automatic material feeding and discharging mechanism discharges the riveted brackets, so that full-automatic riveting is realized. The full-automatic riveting device basically realizes the full-automatic operation; the manufacturing cost of a plurality of stations can be saved; and the device is simple and compact in structure and has multiple functions.

Description

A kind of full-automatic riveting set
Technical field
The present invention relates to the riveting machine technical field, particularly relate to a kind of full-automatic riveting set.
Background technology
At present, all can use riveting technology in the machining manufacturing process of a lot of enterprises, wherein have many operations all will manually operate, as above riveting be coupling, the work such as upper workpiece, blanking, semi-finished product shunting, manually-operated is easily made mistakes, and operating efficiency is low., need for different riveting technologies for this reason, many automatic, semi-automatic riveting systems occurred on the market, to replace the part manually-operated, increase work efficiency.But, present semi-automatic, automatic riveted-joint apparatus complicated structure, cost is relatively high, wherein has the feeding distribution mechanism of a lot of riveting sets generally can only be to a station feeding, and efficient is not high.Also have a lot of riveting sets generally all to adopt single-shaft mechanical arm, can't realize the crisscross motion on the same line slideway, realize that this function will cooperate or employing multi-spindle machining hand by a plurality of single-shaft mechanical arms, but increased greatly again like this complexity and the cost of system.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic riveting set.
The present invention solves the problems of the technologies described above the technical scheme that adopts: a kind of full-automatic riveting set, it is used for automatically support being riveted into the LM support and being delivered to external device (ED) with the riveted joint axle, this device comprises at least electric cabinet, reaches the operating platform that is electrically connected with electric cabinet formation, and this device also comprises: be distributed in two automatic riveting mechanisms that the left and right sides, described electric cabinet top is respectively applied to the support automatic riveting is become the LM support; What be used for rivet axle auto-sequencing and sub-material conveying send axis mechanism automatically; Be used for the support automatic charging with the automatic loading and unloading mechanism of LM support automatic blanking; Be used for accepting the front support structure of material loading support; Be used for accepting the rear support structure of LM support; And be used for accepting from described rear support structure unloading the LM support that falls and the switching mechanism that makes it to overturn to be delivered to external device (ED).
In a preferred embodiment, the described axis mechanism that automatically send comprises with the ordering mechanism of described riveted joint axle auto-sequencing, and with the feeding distribution mechanism of the axial a plurality of working position automatic feeds of described riveted joint.
In a preferred embodiment, described ordering mechanism comprises a columnar vibrating disk and a chute feeder, and wherein vibrating disk can align riveted joint axle automatic order neat by vibration and export exactly by chute feeder.
In a preferred embodiment, described feeding distribution mechanism comprises 4 charging apertures of checkout gear, air blowing accelerator, collinear arrangement, 8 discharging openings, feeding station cylinder switching, sub-material cylinder, wherein, riveted joint axle in the described vibrating disk is delivered to described charging aperture by described chute feeder, the promotion of described sub-material cylinder can promote the riveted joint axle in the charging aperture in the same way so that the riveted joint number of axle amount at discharging opening place increases to 8, and described feeding station cylinder switching promotes the riveted joint axle at described discharging opening place respectively toward the automatic riveting mechanism direction that is arranged on the operating platform left and right sides.
In a preferred embodiment, described automatic loading and unloading mechanism is the two slide unit robot manipulator structures of a single track, it can with upwards doing crisscross motion, comprise material loading magnechuck, discharging magnechuck, material loading slide unit, discharging slide unit, line slideway, material loading CD-ROM drive motor, discharging CD-ROM drive motor and two Timing Belts that are arranged in parallel on it.
In a preferred embodiment, two riveted joint platforms about described automatic riveting mechanism comprises, each riveted joint platform comprises support checkout gear, axle material loading docking port, riveted joint counterdie, Y-axis manipulator, X-axis manipulator, riveted joint supporting station, the front checkout gear of accepting.
In a preferred embodiment, described riveted joint counterdie relies on the Y-axis manipulator to position.
In a preferred embodiment, hold checkout gear before described and be used for detecting on the riveted joint supporting station whether support is arranged.
In a preferred embodiment, described support checkout gear is used for detecting on the riveted joint counterdie whether support is arranged.
Full-automatic riveting set beneficial effect of the present invention is: by left and right two automatic riveting mechanisms are set at this device, can finish simultaneously the riveting operation of two stations, recycle the automatic loading and unloading mechanism of the two slide unit robot manipulator structures of a single track, this structure can realize the crisscross motion on the same line slideway, therefore can finish simultaneously the automatic loading/unloading of two riveting mechanisms.The full-automatic riveting set of the application of the invention both can simplify the manufacturing cost of two stations, and this apparatus structure is simple, compact, and function is more comprehensive.
Description of drawings
Fig. 1 is the structural representation of full-automatic riveting set among the embodiment.
Fig. 2 is the structural representation that automatically send axis mechanism among Fig. 1.
Fig. 3 is the structural representation of feeding distribution mechanism among Fig. 2.
Fig. 4 is the structural representation of automatic riveting mechanism among Fig. 1.
Fig. 5 is the structural representation of automatic loading and unloading mechanism among Fig. 1.
The specific embodiment
Below in conjunction with specific embodiment and accompanying drawing full-automatic riveting set of the present invention is described in further detail.
Full-automatic riveting set of the present invention, it mainly is the LM support with support and riveted joint axle automatic riveting, and by this device, the LM support is delivered to external device (ED).
See also Fig. 1, the full-automatic riveting set of the present invention, it comprises at least electric cabinet 6, reaches the operating platform 1 that is electrically connected with electric cabinet 6 formation.Above electric cabinet 6, be provided with left and right two automatic riveting mechanisms 8, automatically send axis mechanism 2, automatic loading and unloading mechanism 3, front support structure 7, rear support structure 4, switching mechanism 5.Wherein, two automatic riveting mechanisms 8 are distributed on the operating platform 1 the right and left and are in same flow waterline direction; Automatically send axis mechanism 2 to be in the middle part of two automatic riveting mechanisms 8, it is used for will riveting the axle auto-sequencing and being delivered to respectively two automatic riveting mechanisms 8, front support structure 7 and rear support structure 4 are separately positioned on the outside, two ends of automatic loading and unloading mechanism 3, front support structure 7 is used for accepting material loading support before, rear support structure 4 is used for accepting the LM support that riveted joint is finished, automatic loading and unloading mechanism 3 is with the support automatic charging with LM support automatic blanking, and switching mechanism 5 is used for accepting from rear support structure 4 and unloads the LM support that falls, and make it upset to be delivered to external device (ED).
In other embodiments, automatic riveting mechanism 8 can infinitely increase at the two ends, the left and right sides above electric cabinet 6, has adapted to the simultaneously needs of riveting operation of a plurality of stations.
See also Fig. 2, send automatically that be provided with on the axis mechanism 2 can be with the ordering mechanism 21 of riveted joint axle auto-sequencing and feeding distribution mechanism 22 that can the axial a plurality of working position automatic feeds of riveted joint.
Ordering mechanism 21 comprises a columnar vibrating disk 21 and a chute feeder 23, and wherein vibrating disk 21 can align riveted joint axle automatic order neatly, also export exactly by chute feeder 23 by vibration.
See also Fig. 2 and Fig. 3, be provided with checkout gear 221 on the feeding distribution mechanism 22, air blowing accelerator 222,4 charging apertures 223 of collinear arrangement, 8 discharging openings 224, feeding station cylinder switching 225, sub-material cylinder 226, checkout gear 221, air blowing accelerator 222 is separately positioned on charging aperture 223 places, wherein, riveted joint axle in the vibrating disk 21 is delivered near the charging aperture 223 by chute feeder 23, when checkout gear 221 has detected the riveted joint axle, riveted joint axle in the charging aperture 223 can be separated into one by one and promote in the same way so that the riveted joint number of axle amount at discharging opening 224 places increases to 8 at the gases at high pressure of air blowing accelerator 222 and the promotion of sub-material cylinder 226, feeding station cylinder switching 225 promotes the riveted joint axle at discharging opening 224 places respectively again toward the automatic riveting mechanism direction that is arranged on the left and right sides on the electric cabinet 6.
See also Fig. 4, automatic loading and unloading mechanism 3 is the two slide unit robot manipulator structures of a single track, it can with upwards doing crisscross motion, be provided with material loading magnechuck 34, discharging magnechuck 36, material loading slide unit 38, discharging slide unit 39, line slideway 35, material loading CD-ROM drive motor 33, discharging CD-ROM drive motor 32 and two Timing Belts that are arranged in parallel 37 on it.
Line slideway 35 is horizontally fixed on the workbench, material loading slide unit 38 and discharging slide unit 39 respectively with line slideway 35 on two slide blocks be fixed together, the side of material loading slide unit 38 is fixed with material loading magnechuck 34, and the side of discharging slide unit 39 is fixed with discharging magnechuck 36.
Riveting mechanism has the riveted joint platform of 2 symmetrical configuration, is as shown in Figure 5 to accept checkout gear 81, riveted joint supporting station 82, axle material loading docking port 83, support checkout gear 84, riveted joint counterdie 85, Y-axis manipulator 86, X-axis manipulator 87 before left riveted joint platform comprises.
The course of work of riveting system of the present invention:
A large amount of mixed and disorderly riveted joint axles are poured in the circular vibrating disk of ordering mechanism 21, riveted joint axle auto arrangement under the effect of vibrating disk, and be transported to charging aperture (totally 4) 223 along hopper 23, and each sends 4 riveted joint axles simultaneously from discharging opening (totally 8) 224 to 2 stations respectively under the effect of feeding station cylinder switching 225 and air blowing accelerator 222.
When riveting counterdie 85 from initial bit, under the driving of Y-axis manipulator 86, move to axle material loading docking port 83, send axis mechanism 2 namely on its automatic mounting, to rivet axle, then get back to initial bit; Before accept checkout gear 81 and detect riveted joint and support is arranged on the supporting station 82, material loading magnechuck 34 removes to draw support namely and is put on the riveted joint counterdie 85, after support checkout gear 84 has detected support, acting in conjunction by X-axis manipulator 87 and Y-axis manipulator 86, the support of riveted joint on the counterdie 85 delivered on the riveted joint supporting station 82 carry out automatic riveting, after finishing, riveted joint returns initial bit, discharging magnechuck 36 again support that riveting is good is delivered on the rear support structure 4, so circulation has realized full-automatic riveted joint.
Although the description of this invention carries out in conjunction with above specific embodiment,, those skilled in the art that can carry out many replacements, modifications and variations, be apparent according to above-mentioned content.Therefore, all are such substitute, improve and change all is included in the spirit and scope of attached claim.

Claims (9)

1. full-automatic riveting set, it is used for automatically support and riveted joint axle being riveted into the LM support and being delivered to external device (ED), and this device comprises at least electric cabinet, reaches the operating platform that is electrically connected with electric cabinet formation, it is characterized in that, and this device also comprises:
Being distributed in the left and right sides, described electric cabinet top is respectively applied to the support automatic riveting is become two automatic riveting mechanisms of LM support;
What be used for rivet axle auto-sequencing and sub-material conveying send axis mechanism automatically;
Be used for the support automatic charging with the automatic loading and unloading mechanism of LM support automatic blanking;
Be used for accepting the front support structure of material loading support;
Be used for accepting the rear support structure of LM support; And
Be used for accepting from described rear support structure unloading the LM support that falls and the switching mechanism that makes it to overturn to be delivered to external device (ED).
2. full-automatic riveting set according to claim 1 is characterized in that, the described axis mechanism that automatically send comprises with the ordering mechanism of described riveted joint axle auto-sequencing, and with the feeding distribution mechanism of the axial a plurality of working position automatic feeds of described riveted joint.
3. full-automatic riveting set according to claim 2, it is characterized in that, described ordering mechanism comprises a columnar vibrating disk and a chute feeder, and wherein vibrating disk can align riveted joint axle automatic order neat by vibration and export exactly by chute feeder.
4. full-automatic riveting set according to claim 2, it is characterized in that, described feeding distribution mechanism comprises checkout gear, the air blowing accelerator, 4 charging apertures of collinear arrangement, 8 discharging openings, feeding station cylinder switching, the sub-material cylinder, wherein, riveted joint axle in the described vibrating disk is delivered to described charging aperture by described chute feeder, the promotion of described sub-material cylinder can promote the riveted joint axle in the charging aperture in the same way so that the riveted joint number of axle amount at discharging opening place increases to 8, and described feeding station cylinder switching promotes the riveted joint axle at described discharging opening place respectively toward the automatic riveting mechanism direction that is arranged on the left and right sides on the operating platform.
5. full-automatic riveting set according to claim 1, it is characterized in that, described automatic loading and unloading mechanism is the two slide unit robot manipulator structures of a single track, it can with upwards doing crisscross motion, comprise material loading magnechuck, discharging magnechuck, material loading slide unit, discharging slide unit, line slideway, material loading CD-ROM drive motor, discharging CD-ROM drive motor and two Timing Belts that are arranged in parallel on it.
6. full-automatic riveting set according to claim 1, it is characterized in that, two riveted joint platforms about described automatic riveting mechanism comprises, each riveted joint platform comprises support checkout gear, axle material loading docking port, riveted joint counterdie, Y-axis manipulator, X-axis manipulator, riveted joint supporting station, the front checkout gear of accepting.
7. full-automatic riveting set according to claim 6 is characterized in that, described riveted joint counterdie relies on the Y-axis manipulator to position.
8. full-automatic riveting set according to claim 6 is characterized in that, holds checkout gear before described and is used for detecting on the riveted joint supporting station whether support is arranged.
9. full-automatic riveting set according to claim 6 is characterized in that, described support checkout gear is used for detecting on the riveted joint counterdie whether support is arranged.
CN201210426450.8A 2012-10-31 2012-10-31 Full-automatic riveting device Expired - Fee Related CN102989977B (en)

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Application Number Priority Date Filing Date Title
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CN102989977B CN102989977B (en) 2015-03-18

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103706752A (en) * 2013-12-26 2014-04-09 无锡市贝斯特精密机械有限公司 Automatic rivet selecting and sending system
CN103878257A (en) * 2014-04-16 2014-06-25 苏州博众精工科技有限公司 Automatic riveting pressure mechanism
CN104209442A (en) * 2014-08-29 2014-12-17 铜梁县精亿电脑配件有限公司 Automatic riveting machine
CN104624911A (en) * 2014-12-30 2015-05-20 天津市津荣天宇精密机械有限公司 Semi-automatic riveting machine for automobile safety belt supports
CN104668936A (en) * 2013-11-29 2015-06-03 宁波爱用机械科技有限公司 Assembly machine of pencil sharpener rocking handle
CN105772586A (en) * 2016-04-12 2016-07-20 常州市领协智能装备有限公司 Squeeze riveter capable of automatically feeding
CN105772585A (en) * 2016-04-11 2016-07-20 蒋碧云 High-efficiency riveting equipment for automatic unloading
CN105855447A (en) * 2016-06-07 2016-08-17 重庆航墙铝业股份有限公司 Full-automatic numerical control riveting machine
CN106040948A (en) * 2016-08-03 2016-10-26 吴中区木渎蒯斌模具加工厂 Riveting mechanism of riveting machine
CN106040949A (en) * 2016-08-03 2016-10-26 吴中区木渎蒯斌模具加工厂 Riveting machine
CN106064224A (en) * 2016-08-03 2016-11-02 吴中区木渎蒯斌模具加工厂 The rivet drawing mechanism of riveting machine
CN106311952A (en) * 2016-10-19 2017-01-11 东莞理工学院 Automatic riveting machine for nuts
CN106623733A (en) * 2016-11-09 2017-05-10 广州市松川自动化设备有限公司 Automatic riveting machine and usage method thereof
CN106955963A (en) * 2017-04-28 2017-07-18 浙江硕和机器人科技有限公司 Tooth machine on a kind of chain saw guide
CN108972164A (en) * 2018-06-08 2018-12-11 长沙航空职业技术学院 A kind of carbon fibre composite ultrasonic wave rotating disc type automatic grinding equipment and method for grinding

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CN2784104Y (en) * 2004-11-19 2006-05-31 比亚迪股份有限公司 Automatic riveting machine
CN101147952A (en) * 2007-10-30 2008-03-26 安长龙 Automatic riveting machine
CN101733355A (en) * 2008-11-25 2010-06-16 西安飞机工业(集团)有限责任公司 Automatic rivet delivering and clamping device of boring and riveting machine
CN202010760U (en) * 2011-03-11 2011-10-19 温州天基机器人自动化有限公司 Automatic riveting machine

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US4609134A (en) * 1981-06-29 1986-09-02 Gemcor Engineering Corp. Jet guide rivet injector
CN2784104Y (en) * 2004-11-19 2006-05-31 比亚迪股份有限公司 Automatic riveting machine
CN101147952A (en) * 2007-10-30 2008-03-26 安长龙 Automatic riveting machine
CN101733355A (en) * 2008-11-25 2010-06-16 西安飞机工业(集团)有限责任公司 Automatic rivet delivering and clamping device of boring and riveting machine
CN202010760U (en) * 2011-03-11 2011-10-19 温州天基机器人自动化有限公司 Automatic riveting machine

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104668936A (en) * 2013-11-29 2015-06-03 宁波爱用机械科技有限公司 Assembly machine of pencil sharpener rocking handle
CN103706752A (en) * 2013-12-26 2014-04-09 无锡市贝斯特精密机械有限公司 Automatic rivet selecting and sending system
CN103706752B (en) * 2013-12-26 2015-06-17 无锡贝斯特精机股份有限公司 Automatic rivet selecting and sending system
CN103878257A (en) * 2014-04-16 2014-06-25 苏州博众精工科技有限公司 Automatic riveting pressure mechanism
CN103878257B (en) * 2014-04-16 2015-12-30 苏州博众精工科技有限公司 A kind of automatic riveting press structure
CN104209442A (en) * 2014-08-29 2014-12-17 铜梁县精亿电脑配件有限公司 Automatic riveting machine
CN104209442B (en) * 2014-08-29 2016-05-11 重庆市铜梁区精亿电脑配件有限公司 Automatic riveting machine
CN104624911A (en) * 2014-12-30 2015-05-20 天津市津荣天宇精密机械有限公司 Semi-automatic riveting machine for automobile safety belt supports
CN105772585A (en) * 2016-04-11 2016-07-20 蒋碧云 High-efficiency riveting equipment for automatic unloading
CN105772586A (en) * 2016-04-12 2016-07-20 常州市领协智能装备有限公司 Squeeze riveter capable of automatically feeding
CN105855447A (en) * 2016-06-07 2016-08-17 重庆航墙铝业股份有限公司 Full-automatic numerical control riveting machine
CN106064224A (en) * 2016-08-03 2016-11-02 吴中区木渎蒯斌模具加工厂 The rivet drawing mechanism of riveting machine
CN106040949A (en) * 2016-08-03 2016-10-26 吴中区木渎蒯斌模具加工厂 Riveting machine
CN106040948A (en) * 2016-08-03 2016-10-26 吴中区木渎蒯斌模具加工厂 Riveting mechanism of riveting machine
CN106311952A (en) * 2016-10-19 2017-01-11 东莞理工学院 Automatic riveting machine for nuts
CN106311952B (en) * 2016-10-19 2019-04-05 东莞理工学院 A kind of nut automatic riveting machine
CN106623733A (en) * 2016-11-09 2017-05-10 广州市松川自动化设备有限公司 Automatic riveting machine and usage method thereof
CN106623733B (en) * 2016-11-09 2019-02-15 广州市松川自动化设备有限公司 A kind of automation riveting machine and its application method
CN106955963A (en) * 2017-04-28 2017-07-18 浙江硕和机器人科技有限公司 Tooth machine on a kind of chain saw guide
CN106955963B (en) * 2017-04-28 2018-10-02 浙江硕和机器人科技有限公司 Tooth machine on a kind of chain saw guide
CN108972164A (en) * 2018-06-08 2018-12-11 长沙航空职业技术学院 A kind of carbon fibre composite ultrasonic wave rotating disc type automatic grinding equipment and method for grinding
CN108972164B (en) * 2018-06-08 2020-06-26 长沙航空职业技术学院 Ultrasonic rotating disc type automatic grinding equipment and grinding method for carbon fiber composite material

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