CN102989933B - Automatic lifting type rebar feeder and automatic lifting type rebar feeding process in rebar machining assembly line - Google Patents
Automatic lifting type rebar feeder and automatic lifting type rebar feeding process in rebar machining assembly line Download PDFInfo
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- CN102989933B CN102989933B CN201210517918.4A CN201210517918A CN102989933B CN 102989933 B CN102989933 B CN 102989933B CN 201210517918 A CN201210517918 A CN 201210517918A CN 102989933 B CN102989933 B CN 102989933B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
- B21F23/005—Feeding discrete lengths of wire or rod
- B21F23/007—Feeding discrete lengths of wire or rod using pick-up means, e.g. for isolating a predefined number of wires from a bundle
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Abstract
Description
技术领域technical field
本发明涉及的是钢筋加工生产线中的钢筋上料装置及其工艺,特别涉及的是钢筋加工生产线中的自动提升钢筋上料装置及其工艺。The invention relates to a steel bar feeding device and a process thereof in a steel bar processing production line, in particular to an automatic lifting steel bar feeding device and a process thereof in a steel bar processing line.
背景技术Background technique
在现有技术中,钢筋加工生产线中的上料采用手动拿取钢筋到加工设备上完成对钢筋的剪切、轧制等加工,为使操作人员拿取方便,通常将加工设备设置在接近钢筋输送辊道旁。当钢筋通过输送辊道被输送到加工设备指定位置后停止输送,人工将钢筋放到剪切机、轧制机上对钢筋实施加工。In the prior art, the loading in the steel bar processing production line is carried out by manually taking the steel bar to the processing equipment to complete the processing such as shearing and rolling of the steel bar. Next to the conveyor roller. When the steel bar is transported to the designated position of the processing equipment through the conveying roller table, the transport is stopped, and the steel bar is manually placed on the shearing machine and rolling machine to process the steel bar.
上述现有技术的钢筋加工生产线中的上料装置存在如下缺陷:手动拿取钢筋到设备上完成加工,剪切机上料过程劳动强度大、费工费时、产品质量和生产效率低的缺陷。The feeding device in the steel bar processing production line of the above prior art has the following defects: manually take the steel bar to the equipment to complete the processing, and the shearing machine feeding process is labor-intensive, labor-intensive and time-consuming, and the product quality and production efficiency are low.
发明内容Contents of the invention
本发明目的在于克服上述技术的不足,提供一种在钢筋输送辊道与钢筋加工设备之间设置有自动吸料、自动托起导料和自动分料机构将输送辊道上的钢筋导入到加工设备中,具有加工方便,省工省力,效率高的钢筋加工生产线中的自动提升钢筋上料装置及其工艺。The purpose of the present invention is to overcome the deficiencies of the above-mentioned technologies, and provide an automatic material suction, automatic lifting guide and automatic material distribution mechanism between the steel bar conveying roller table and the steel bar processing equipment to guide the steel bar on the conveying roller table into the processing equipment. Among them, it has the advantages of convenient processing, labor-saving and high-efficiency automatic lifting steel bar feeding device and its technology in the steel bar processing production line.
解决上述技术问题的技术方案是:The technical scheme that solves the above-mentioned technical problem is:
一种钢筋加工生产线中的自动提升钢筋上料装置,所述自动提升钢筋上料装置设置在钢筋加工设备的钢筋入口前的钢筋堆垛装置上部,所述钢筋上料装置包括:机架;设置在机架上的吸料机构、卸料机构、导料机构和控制装置;所述吸料机构包括:吸料气缸,所述吸料气缸的活塞杆连接磁性吸头一端,磁性吸头另一端朝向并能吸附堆垛装置上的钢筋,吸料气缸的缸体安装在机架上;所述卸料机构位于吸料机构的一侧,其结构包括:卸料气缸,所述卸料气缸的活塞杆连接不锈钢的卸料杆;卸料气缸驱动卸料杆向下移动其端部能卸掉磁性吸头吸附的钢筋;所述卸料气缸的缸体安装在机架上;所述导料机构位于吸料机构和钢筋加工设备的钢筋入口之间,其结构包括:一端连接旋转驱动机构的导料辊、导料辊支撑架和导料气缸;所述导料辊外径上设置有螺旋槽;所述导料辊支撑架的一端铰接在导料气缸的活塞杆上,导料气缸的缸体和导料辊支撑架另一端分别铰接在机架上;所述导料气缸驱动导料辊支撑架使导料辊由倾斜位置旋转为水平位置托住被卸料机构卸掉的钢筋,钢筋随着旋转的导料辊从其导料辊端头沿其轴线向其内侧根部滚动进入钢筋加工设备的钢筋入口;所述钢筋加工设备的钢筋入口位于接近导料辊根部的侧面。An automatic lifting steel bar feeding device in a steel bar processing production line, the automatic lifting steel bar feeding device is arranged on the upper part of the steel bar stacking device before the steel bar entrance of the steel bar processing equipment, and the steel bar feeding device includes: a frame; Material suction mechanism, discharge mechanism, material guide mechanism and control device on the frame; the material suction mechanism includes: a material suction cylinder, the piston rod of the material suction cylinder is connected to one end of the magnetic suction head, and the other end of the magnetic suction head Facing and able to absorb the steel bars on the stacking device, the cylinder body of the suction cylinder is installed on the frame; the discharge mechanism is located on one side of the suction mechanism, and its structure includes: a discharge cylinder, the discharge cylinder The piston rod is connected to a stainless steel unloading rod; the unloading cylinder drives the unloading rod to move down and its end can remove the steel bar absorbed by the magnetic suction head; the cylinder body of the unloading cylinder is installed on the frame; the guide material The mechanism is located between the material suction mechanism and the steel bar inlet of the steel bar processing equipment, and its structure includes: a guide roller connected to a rotating drive mechanism at one end, a guide roller support frame and a guide cylinder; the outer diameter of the guide roller is provided with a spiral groove; one end of the guide roller support frame is hinged on the piston rod of the material guide cylinder, and the cylinder body of the material guide cylinder and the other end of the guide roller support frame are respectively hinged on the frame; the guide material cylinder drives the guide material The roller support frame makes the guide roller rotate from the inclined position to the horizontal position to support the steel bar unloaded by the unloading mechanism. The steel bar rolls into the steel bar from the end of the guide roller along its axis to its inner root along with the rotating guide roller. The steel bar entrance of the processing equipment; the steel bar entrance of the steel bar processing equipment is located on the side close to the root of the guide roller.
一种按照所述钢筋加工生产线中的自动提升钢筋上料装置的工艺,所述工艺依次如下进行:1)初始状态:导料气缸的活塞杆回缩,导料辊向下倾斜避开预被向上提升的钢筋;吸料气缸、卸料气缸、分料气缸的活塞杆处于回缩状态;2).吸料、提料:吸料气缸工作,磁性吸头向下移动吸附钢筋并提升磁性吸头)和被吸附的钢筋;3).卸料、托料:卸料气缸工作,卸料杆向下移动推钢筋,同时导料气缸工作,导料辊转动为水平位置托起被推下的钢筋;4).分料、上料:分料气缸工作,分料头插入导料辊托起钢筋中间;同时导料辊转动,将分料头内侧的钢筋沿导料辊轴线移动到钢筋加工设备的钢筋入口;5).卸料:导料气缸复位,导料辊倾斜,位于分料头外侧的钢筋掉入钢筋堆垛装置上;分料气缸回缩复位恢复原始状态;6).牵引钢筋移动:再由液压油缸驱动第一上牵引轮和第二上牵引轮下移牵引钢筋进入钢筋加工设备中。A process according to the automatic lifting of the steel bar feeding device in the steel bar processing production line, the process is carried out in sequence as follows: 1) Initial state: the piston rod of the material guide cylinder retracts, and the material guide roller tilts downward to avoid the The steel bar is lifted upward; the piston rods of the suction cylinder, discharge cylinder, and distribution cylinder are in the retracted state; 2). Suction and lifting: the suction cylinder works, and the magnetic suction head moves downward to absorb the steel bar and lift the magnetic suction head) and the absorbed steel bar; 3). Unloading and supporting: the unloading cylinder works, the unloading rod moves down to push the steel bar, and at the same time the guide cylinder works, the guide roller rotates to a horizontal position to hold up the pushed down Steel bar; 4). Distributing and loading: the distributing cylinder works, and the distributing head is inserted into the middle of the guide roller to support the steel bar; at the same time, the guide roller rotates to move the steel bar inside the distributing head along the axis of the guide roller to the reinforcement processing The steel bar entrance of the equipment; 5). Unloading: the material guide cylinder is reset, the material guide roller is tilted, and the steel bars located outside the material distribution head fall into the steel bar stacking device; the material distribution cylinder retracts and resets to restore the original state; 6). Traction Rebar movement: The hydraulic cylinder drives the first upper traction wheel and the second upper traction wheel to move down and pull the steel bar into the steel bar processing equipment.
本发明有益效果是:本发明克服现有技术的缺陷,将人工上料改为自动上料,本发明具有结构简单、紧凑,操作容易,工作效率高省工省时,安全,节省劳力,降低劳动强度,降低成本,维修方便,节能环保,故障率低的优点。The beneficial effects of the present invention are: the present invention overcomes the defects of the prior art, and changes manual feeding into automatic feeding. Labor intensity, cost reduction, convenient maintenance, energy saving and environmental protection, and low failure rate.
本发明铰接设置在钢筋加工设备的侧面上,本发明自动上料装置可随钢筋加工设备移动到不同储料规格的钢筋堆垛装置上,通过钢筋自动上料装置进行吸料、提料,卸料、托料,分料、上料,卸料工序,将钢筋送到钢筋加工设备的入口处,然后进行加工,节省了现有技术的搬运工序、运输工具,消除原工序所占用的空间和诸多的中间环节。当不需要本发明时,本发明可通过旋转机构移开,使钢筋加工设备上适应范围更广。The present invention is hingedly arranged on the side of the steel bar processing equipment. The automatic feeding device of the present invention can move with the steel bar processing equipment to the steel bar stacking device with different storage specifications, and the automatic steel bar feeding device can absorb, lift and unload materials. Material, material support, material distribution, loading, and unloading processes, the steel bars are sent to the entrance of the steel bar processing equipment, and then processed, which saves the handling process and transportation tools in the prior art, and eliminates the space and space occupied by the original process. many intermediate links. When the present invention is not needed, the present invention can be removed through the rotating mechanism, so that the steel bar processing equipment can be used in a wider range.
附图说明Description of drawings
图1是本发明主视图;Fig. 1 is a front view of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1的侧视图;Fig. 3 is a side view of Fig. 1;
图4显示图1中磁性吸头吸钢筋工作状态示意图,导料辊向下倾斜避开预被向上提升的钢筋;Fig. 4 shows a schematic diagram of the working state of the magnetic suction head in Fig. 1 to absorb the steel bar, and the guide roller is inclined downward to avoid the pre-uplifted steel bar;
图5显示导料辊将分料头内侧的钢筋移动到钢筋加工设备入口状态图;Figure 5 shows the state diagram of the guide roller moving the steel bars inside the distribution head to the entrance of the steel bar processing equipment;
图6a是图1中导料机构局部放大图;Fig. 6a is a partially enlarged view of the material guide mechanism in Fig. 1;
图6b是6a的左视图;Figure 6b is a left side view of 6a;
图6c是图6b中D-D剖视图;Fig. 6c is a D-D sectional view among Fig. 6b;
图7a是图3中分料头局部放大图;Figure 7a is a partial enlarged view of the distribution head in Figure 3;
图7b是图7a的左视图。Figure 7b is a left side view of Figure 7a.
《附图中序号说明》"Description of Serial Numbers in the Attached Drawings"
3:磁性吸头;5:导向套;9:机架;9a:拐臂;12:导向杆;12a:导向杆顶板;13:吸料气缸;13a:吸料活塞板;15:钢筋;20:吸料机构;21:导料辊;23:导料辊支撑架;24:电机;25:销轴;26:导料气缸;30:轨道;40:导料机构;41;分料头;41a:两个平面交线;42:分料气缸;43:旋转轴;44:电机固定架;45:导料拐臂;60:分料机构;61:旋转气缸;70:连杆;80:卸料机构;81:卸料气缸;81a:卸料活塞板;82:卸料杆;82a:卸料头;83:紧固件;100:钢筋上料装置;200:钢筋堆垛装置;300:钢筋加工设备;301:第一上牵引轮;302:第二上牵引轮;303:液压油缸;304:牵引轮固定架;310:钢筋入口;400:旋转机构;α:“V”型夹角;β:倾斜角。3: magnetic suction head; 5: guide sleeve; 9: frame; 9a: crank arm; 12: guide rod; 12a: top plate of guide rod; 13: suction cylinder; 13a: suction piston plate; 15: steel bar; 20 : Material suction mechanism; 21: Material guide roller; 23: Material guide roller support frame; 24: Motor; 25: Pin shaft; 26: Material guide cylinder; 30: Rail; 40: Material guide mechanism; 41; Distribution head; 41a: Two plane intersection lines; 42: Material distribution cylinder; 43: Rotary shaft; 44: Motor fixing frame; 45: Material guide arm; 60: Material distribution mechanism; 61: Rotary cylinder; 70: Connecting rod; 80: Unloading mechanism; 81: unloading cylinder; 81a: unloading piston plate; 82: unloading rod; 82a: unloading head; 83: fastener; 100: rebar feeding device; 200: rebar stacking device; 300 : steel bar processing equipment; 301: first upper traction wheel; 302: second upper traction wheel; 303: hydraulic cylinder; 304: traction wheel fixing frame; 310: steel bar entrance; 400: rotating mechanism; α: "V" type clamp angle; β: tilt angle.
具体实施方式Detailed ways
下面结合附图对本发明的实施例进一步详述。Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
如图所示,本发明提供一种钢筋加工生产线中的自动提升钢筋上料装置,所述自动提升钢筋上料装置100设置在钢筋加工设备300的钢筋入口310前的钢筋堆垛装置200上部。所述钢筋上料装置100包括:机架9;设置在机架9上的吸料机构20、卸料机构80、导料机构40;控制吸料机构20、卸料机构80、导料机构40动作的控制装置。As shown in the figure, the present invention provides an automatic lifting rebar feeding device in a rebar processing production line. The automatic elevating rebar feeding device 100 is arranged on the upper part of the rebar stacking device 200 before the rebar inlet 310 of the rebar processing equipment 300 . The reinforcing bar feeding device 100 comprises: a frame 9; a material suction mechanism 20, a material discharge mechanism 80, and a material guide mechanism 40 arranged on the frame 9; a control material suction mechanism 20, a material discharge mechanism 80, and a material guide mechanism 40 Action control device.
所述吸料机构20包括:吸料气缸13,所述吸料气缸13的活塞杆连接磁性吸头3一端,磁性吸头3另一端朝向并能吸附堆垛装置200上的钢筋15,吸料气缸13的缸体安装在机架9上。The material suction mechanism 20 includes: a material suction cylinder 13, the piston rod of the material suction cylinder 13 is connected to one end of the magnetic suction head 3, and the other end of the magnetic suction head 3 faces and can absorb the steel bar 15 on the stacking device 200. The cylinder block of air cylinder 13 is installed on the frame 9.
所述卸料机构80位于吸料机构20的一侧,其结构包括:卸料气缸81,所述卸料气缸81的活塞杆连接不锈钢的卸料杆82;卸料气缸81驱动卸料杆82向下移动其端部能卸掉磁性吸头3吸附的钢筋15;所述卸料气缸81的缸体安装在机架9上。The discharge mechanism 80 is located on one side of the suction mechanism 20, and its structure includes: a discharge cylinder 81, the piston rod of the discharge cylinder 81 is connected to a stainless steel discharge rod 82; the discharge cylinder 81 drives the discharge rod 82 Moving its end downwards can unload the reinforcing bar 15 that magnetic suction head 3 absorbs; The cylinder block of described discharging cylinder 81 is installed on the frame 9 .
所述导料机构40位于吸料机构20和钢筋加工设备300的钢筋入口310之间,其结构包括:一端连接旋转驱动机构的导料辊21、导料辊支撑架23和导料气缸26;所述导料辊21外径上设置有螺旋槽;所述导料辊支撑架23的一端铰接在导料气缸26的活塞杆上,导料气缸26的缸体和导料辊支撑架23另一端分别铰接在机架9上;所述导料气缸26驱动导料辊支撑架23使导料辊21由倾斜位置旋转为水平位置托住被卸料机构80卸掉的钢筋15;钢筋15随着旋转的导料辊21从导料辊21端头沿其轴线向其内侧根部滚动进入钢筋加工设备300的钢筋入口310;所述钢筋加工设备300的钢筋入口310位于接近导料辊21根部的侧面。The material guide mechanism 40 is located between the material suction mechanism 20 and the steel bar inlet 310 of the steel bar processing equipment 300, and its structure includes: a material guide roller 21 connected to a rotating drive mechanism at one end, a material guide roller support frame 23 and a material guide cylinder 26; The outer diameter of the guide roller 21 is provided with a spiral groove; one end of the guide roller support frame 23 is hinged on the piston rod of the material guide cylinder 26, and the cylinder body of the material guide cylinder 26 and the guide roller support frame 23 are separately One end is respectively hinged on the frame 9; the guide cylinder 26 drives the guide roller support frame 23 to make the guide roller 21 rotate from an inclined position to a horizontal position to support the steel bar 15 unloaded by the unloading mechanism 80; The rotating guide roller 21 rolls from the end of the guide roller 21 to its inner root along its axis and enters the steel bar inlet 310 of the steel bar processing equipment 300; side.
所述钢筋加工设备300的钢筋入口310的结构包括:第一上牵引轮301;第二上牵引轮302;固定第一上牵引轮301和第二上牵引轮302的牵引轮固定架304;所述牵引轮固定架304连接在液压油缸303的活塞杆上,液压油缸303的缸体安装在钢筋加工设备300上。The structure of the steel bar entrance 310 of the steel bar processing equipment 300 includes: a first upper traction wheel 301; a second upper traction wheel 302; a traction wheel fixing frame 304 for fixing the first upper traction wheel 301 and the second upper traction wheel 302; The traction wheel fixing frame 304 is connected to the piston rod of the hydraulic cylinder 303, and the cylinder body of the hydraulic cylinder 303 is installed on the steel bar processing equipment 300.
更具体的说,如图2所示,当钢筋15被转动的导料辊21驱动进入第一上牵引轮301和第二上牵引轮302之间后,液压油缸303驱动牵引轮固定架304向下移动压紧钢筋15,驱动机构(图未视)驱动第一上牵引轮301和第二上牵引轮302转动,牵引钢筋15进入钢筋加工设备300实施对钢筋15的加工。More specifically, as shown in Figure 2, when the steel bar 15 is driven by the rotating guide roller 21 to enter between the first upper traction wheel 301 and the second upper traction wheel 302, the hydraulic cylinder 303 drives the traction wheel fixed frame 304 to Move down and compress the steel bar 15, the driving mechanism (not shown in the figure) drives the first upper traction wheel 301 and the second upper traction wheel 302 to rotate, and the traction steel bar 15 enters the steel bar processing equipment 300 to implement the processing of the steel bar 15.
更具体的说,如图6a至图6c所示,导料机构40中的导料辊支撑架23是一块板,导料辊支撑架23的上部凸出设置有旋转轴43,该旋转轴43铰接在机架9的孔内;导料辊支撑架23的下部凸出设置有导料拐臂45,该导料拐臂45通过销轴25铰接在导料气缸26的活塞杆上;导料辊支撑架23通过轴承铰接支撑导料辊21的根部,导料辊21根部的轴连接旋转驱动机构,所述旋转驱动机构是电机24,电机24通过电机固定架44固定在导料辊支撑架23上。More specifically, as shown in Fig. 6a to Fig. 6c, the material guide roller support frame 23 in the material guide mechanism 40 is a plate, and the upper part of the material guide roller support frame 23 protrudes and is provided with a rotating shaft 43, and the rotating shaft 43 Hinged in the hole of frame 9; the bottom of guide roller support frame 23 protrudes and is provided with guide crank 45, and this guide crank 45 is hinged on the piston rod of guide cylinder 26 by pin 25; Roller support frame 23 supports the root of material guide roller 21 by bearing hinged support, and the shaft of material guide roller 21 root is connected rotary drive mechanism, and described rotary drive mechanism is motor 24, and motor 24 is fixed on material guide roller support frame by motor holder 44 23 on.
如图2所示,本发明还包括驱动钢筋上料装置100旋转的旋转机构400,所述旋转机构400铰接设置在钢筋加工设备300上,其结构包括:旋转气缸61、连杆70;在所述机架9的一端设置有拐臂9a,所述拐臂9a铰接在钢筋加工设备300侧面上;所述机架9铰接旋转气缸61的活塞杆上,所述旋转气缸61的缸体铰接在连杆70一端,所述连杆70另一端固定在钢筋加工设备300侧面上。As shown in Figure 2, the present invention also includes a rotating mechanism 400 that drives the steel bar feeding device 100 to rotate. The rotating mechanism 400 is hingedly arranged on the steel bar processing equipment 300, and its structure includes: a rotating cylinder 61, a connecting rod 70; One end of the frame 9 is provided with a crank arm 9a, and the crank arm 9a is hinged on the side of the steel bar processing equipment 300; the frame 9 is hinged on the piston rod of the rotary cylinder 61, and the cylinder body of the rotary cylinder 61 is hinged on One end of the connecting rod 70 , and the other end of the connecting rod 70 is fixed on the side of the steel bar processing equipment 300 .
更具体的说,如图2所示,所述钢筋加工设备300底部设置有脚轮,钢筋加工设备300携带钢筋上料装置100在与钢筋堆垛装置200平行的轨道30上移动,能方便的在不同区域的钢筋堆垛装置200处实施本发明。More specifically, as shown in Figure 2, the bottom of the steel bar processing equipment 300 is provided with casters, and the steel bar processing equipment 300 carries the steel bar feeding device 100 to move on the track 30 parallel to the steel bar stacking device 200, which can be conveniently moved on The invention is implemented at the rebar stacking devices 200 in different areas.
所述磁性吸头3是吸铁石,在磁性吸头3一端上还固定连接有导向杆12,所述导向杆12与吸料气缸13的活塞杆平行间隔设置且滑配在导向套5内,所述导向套5固定在机架9上。The magnetic suction head 3 is a magnet, and one end of the magnetic suction head 3 is also fixedly connected with a guide rod 12. The guide rod 12 is arranged in parallel with the piston rod of the suction cylinder 13 and is slidably fitted in the guide sleeve 5. The guide sleeve 5 is fixed on the frame 9.
所述卸料气缸81的缸体固定在导向杆12上,卸料气缸81的活塞杆固定在卸料杆82上。The cylinder body of the discharge cylinder 81 is fixed on the guide rod 12 , and the piston rod of the discharge cylinder 81 is fixed on the discharge rod 82 .
所述磁性吸头3一端焊接在吸料活塞板13a的底面,吸料活塞板13a的顶面同时焊接吸料气缸13的活塞杆和导向杆12的底部,所述卸料杆82下部滑配装在吸料活塞板13a的通孔中。One end of the magnetic suction head 3 is welded on the bottom surface of the material suction piston plate 13a, and the top surface of the material suction piston plate 13a is welded to the bottom of the piston rod of the material suction cylinder 13 and the guide rod 12 at the same time, and the bottom of the discharge rod 82 is slidingly fitted Installed in the through hole of the suction piston plate 13a.
更具体的说,如图1至图3所示,所述磁性吸头3一端焊接在吸料活塞板13a的底面,吸料活塞板13a的顶面同时焊接吸料气缸13的活塞杆和导向杆12的底部,本发明中导向杆12在导向套5内随吸料气缸13的活塞杆上下移动能确保磁性吸头3稳定的向上吸住提升钢筋15。More specifically, as shown in Figures 1 to 3, one end of the magnetic suction head 3 is welded to the bottom surface of the material suction piston plate 13a, and the top surface of the material suction piston plate 13a is welded to the piston rod and guide of the material suction cylinder 13 at the same time. The bottom of the rod 12, the guide rod 12 moves up and down with the piston rod of the suction cylinder 13 in the guide sleeve 5 in the present invention to ensure that the magnetic suction head 3 can stably absorb the lifting steel bar 15 upwards.
所述卸料气缸81的缸体固定在导向杆12顶部的导向杆顶板12a上;在卸料气缸81的活塞杆上固定有卸料活塞板81a,所述卸料活塞板81a一端焊接在卸料气缸81的活塞杆上,卸料活塞板81a另一端是套装在卸料杆82上的开口环,装在开口环上的紧固件83将卸料杆82与卸料活塞板81a和卸料气缸81的活塞杆固定为一体。这样卸料气缸81和卸料杆82随导向杆12、吸料气缸13的活塞杆同步移动,同时卸料气缸81还能独立驱动卸料杆82移动卸掉磁性吸头3吸附的钢筋15。The cylinder body of the discharge cylinder 81 is fixed on the guide rod top plate 12a at the top of the guide rod 12; a discharge piston plate 81a is fixed on the piston rod of the discharge cylinder 81, and one end of the discharge piston plate 81a is welded on the discharge rod. On the piston rod of the material cylinder 81, the other end of the discharge piston plate 81a is a split ring sleeved on the discharge rod 82, and the fastener 83 installed on the split ring connects the discharge rod 82 with the discharge piston plate 81a and the discharge rod 81a. The piston rod of material cylinder 81 is fixed as a whole. The discharge cylinder 81 and the discharge rod 82 move synchronously with the piston rod of the guide rod 12 and the material suction cylinder 13 like this, and the discharge cylinder 81 can also independently drive the discharge rod 82 to move and unload the steel bar 15 adsorbed by the magnetic suction head 3 simultaneously.
在所述卸料杆82下端是呈倒“门”字的卸料头82a,该结构能大面积接触并打掉钢筋15。At the lower end of the discharge rod 82 is a discharge head 82a in the shape of an inverted "door". This structure can contact and remove the steel bar 15 in a large area.
本发明还包括分料机构60,所述分料机构60设置在接近导料辊21端头一侧的上部,其结构包括:分料气缸42,所述分料气缸42的活塞杆连接分料头41,所述分料气缸42的缸体安装在机架9上;所述分料气缸42驱动分料头41将位于导料辊21上的端头边缘多余钢筋15拨下落入钢筋堆垛装置200上。The present invention also includes a material distribution mechanism 60, which is arranged on the upper part near the end of the material guide roller 21, and its structure includes: a material distribution cylinder 42, the piston rod of which is connected to the material distribution cylinder 42 head 41, the cylinder body of the distribution cylinder 42 is installed on the frame 9; the distribution cylinder 42 drives the distribution head 41 to remove the redundant steel bars 15 at the edge of the end on the guide roller 21 and drop them into the steel bar stack device 200.
所述分料头41是由两个平面相交构成截面为“V”型,所述两个平面交线41a与水平方向倾斜。更具体的说,如图7a、图7b所示,分料头41的“V”型夹角α;两个平面交线41a与水平方向倾斜角β。The distributing head 41 is formed by two planes intersecting to form a "V" cross-section, and the intersection line 41a of the two planes is inclined to the horizontal direction. More specifically, as shown in Fig. 7a and Fig. 7b, the "V"-shaped included angle α of the distributing head 41; the inclination angle β between the intersection line 41a of two planes and the horizontal direction.
本发明提供一种所述钢筋加工生产线中的自动提升钢筋上料装置的工艺,所述工艺依次如下进行:The present invention provides a process for automatically lifting the steel bar feeding device in the steel bar processing production line, and the process is carried out as follows in sequence:
1)初始状态:导料气缸26的活塞杆回缩,导料辊21向下倾斜避开预被向上提升的钢筋15;吸料气缸13卸料气缸81分料气缸42的活塞杆处于回缩状态;1) Initial state: the piston rod of the material guide cylinder 26 is retracted, and the material guide roller 21 is tilted downward to avoid the pre-lifted steel bar 15; the piston rod of the suction cylinder 13, the discharge cylinder 81, and the distribution cylinder 42 is in retraction state;
2).吸料、提料:吸料气缸13工作,磁性吸头3向下移动吸附钢筋15并提升磁性吸头3和被吸附的钢筋15;2). Material suction and material lifting: The material suction cylinder 13 works, the magnetic suction head 3 moves downward to absorb the steel bar 15 and lifts the magnetic suction head 3 and the absorbed steel bar 15;
3).卸料、托料:卸料气缸81工作,卸料杆82向下移动推钢筋15,同时导料气缸26工作,导料辊21转动为水平位置托起被推下的钢筋15;3). Unloading and supporting: the unloading cylinder 81 works, the unloading rod 82 moves downward to push the steel bar 15, and at the same time the guide cylinder 26 works, and the guide roller 21 rotates to a horizontal position to support the pushed down steel bar 15;
4).分料、上料:分料气缸42工作,分料头41插入导料辊21托起钢筋15中间;同时导料辊21转动,将分料头41内侧的钢筋15沿导料辊21轴线移动到钢筋加工设备300的钢筋入口310;4). Distributing and loading: the distributing cylinder 42 works, the distributing head 41 is inserted into the middle of the guide roller 21 to hold up the steel bar 15; at the same time, the guide roller 21 rotates, and the steel bar 15 inside the distributing head 41 is moved along the guide roller The 21 axis moves to the steel bar inlet 310 of the steel bar processing equipment 300;
5).卸料:导料气缸26复位,导料辊21倾斜,位于分料头41外侧的钢筋15掉入钢筋堆垛装置200上;分料气缸42回缩复位恢复原始状态;5). Unloading: the material guide cylinder 26 is reset, the material guide roller 21 is tilted, and the steel bars 15 located outside the material distribution head 41 fall into the steel bar stacking device 200; the material distribution cylinder 42 retracts and resets to restore the original state;
6).牵引钢筋移动:再由钢筋加工设备300中的液压油缸303驱动第一上牵引轮301和第二上牵引轮302下移牵引钢筋15进入钢筋加工设备300中。6). Traction steel bar movement: the hydraulic cylinder 303 in the steel bar processing equipment 300 drives the first upper traction wheel 301 and the second upper traction wheel 302 to move down the traction steel bar 15 into the steel bar processing equipment 300 .
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