CN102961993A - Planet dispersion mixer with combination of high-speed shaft and low-speed shaft - Google Patents

Planet dispersion mixer with combination of high-speed shaft and low-speed shaft Download PDF

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Publication number
CN102961993A
CN102961993A CN2012104966394A CN201210496639A CN102961993A CN 102961993 A CN102961993 A CN 102961993A CN 2012104966394 A CN2012104966394 A CN 2012104966394A CN 201210496639 A CN201210496639 A CN 201210496639A CN 102961993 A CN102961993 A CN 102961993A
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speed
shaft
speed shaft
planet
mixer
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CN2012104966394A
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CN102961993B (en
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何彦兵
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CHENGDU GUIBAO SCIENCE AND TECHNOLOGY INDUSTRIAL Co Ltd
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CHENGDU GUIBAO SCIENCE AND TECHNOLOGY INDUSTRIAL Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention discloses a planet dispersion mixer with the combination of a high-speed shaft and a low-speed shaft, and belongs to a material mixer. The planet dispersion mixer comprises a kettle body and a mixing device above the kettle body, wherein the mixer also comprises a first motor and a second motor; at least one high-speed shaft and a low-speed shaft are arranged in the mixing device; the high-speed shaft and the low-speed shaft are mounted on a planet carrier; the first motor is transmissively connected with the high-speed shaft through a high-speed transmission shaft, and with the planet carrier through a reducer connection shaft to drive the planet carrier to rotate; and the reducer connection shaft is also transmissively connected with the low-speed shaft mounted on the planet carrier to drive the low-speed shaft to rotate at a low speed. During operation of the mixer, the high-speed shaft and the low-speed shaft rotate at the same time so as to prevent the presence of a dead zone while mixing viscous materials in combination with the revolution rotation of the two shafts and a scraping paddle on the planet carrier. The planet dispersion mixer provided by the invention has the advantages of simple structure, small size, wide application range, and suitability for mixing various viscous materials.

Description

The high low speed combination of planet distributing mixer
Technical field
The present invention relates to a kind of material agitator, in particular, the present invention relates generally to the high low speed combination of a kind of planet distributing mixer.
Background technology
The processing technology of material stirring all has in all trades and professions and relates to, especially in chemical industry or food service industry, the Mixing Machine traditional for the larger material of some viscosityes can't satisfy its well-beaten user demand, therefore needs to adopt the more excellent agitating device of performance to process.And planetary mixer is a kind of novel, multi-functional homogeneous mixer, its mode that adopts paddle rotation and revolution to make up stirs material, its mixing effect to sticky material is obvious because the mixing plant of conventional helical structure, therefore in certain fields, progressively apply at present, but still there is many-sided deficiency in the device of this kind planet stirring structure, though the mode that for example adopts rotation and revolution to make up stirs, but when the sticky materials such as fluid sealant are stirred, or exist stirring insufficient, the situation that occurs the dead angle in the stirred tank, the design of the drive mechanism of agitating device is not compact in addition, so that the volume of equipment is usually larger, and mostly can't the temperature of material be detected when stirring, and stir finish after the operability deficiency etc. of discharging, therefore be necessary for aforementioned deficiency the structure of aforementioned planetary mixer to be done further improvement.
Summary of the invention
One of purpose of the present invention is to solve above-mentioned deficiency, the high low speed combination of a kind of planet distributing mixer is provided, larger with planetary mixer volume in the expectation solution prior art, stir not thorough for partial material, be prone to the dead angle, and the technical problem such as discharging operability deficiency.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
The high low speed combination of a kind of planet provided by the present invention distributing mixer, comprise kettle and agitating device, described agitating device places the top of kettle, also comprise the first motor and the second motor in the described mixer, at least be provided with high speed shaft and slow-speed shaft in the described agitating device, and high speed shaft and slow-speed shaft are installed on the planet carrier; Described the first motor is connected with high speed shaft power by high-speed drive shaft, is used for driving the high speed shaft high speed rotating; Described the second motor is connected with reductor power, and is connected with planet carrier by the reductor connecting axle, be used for to drive planet carrier and rotate, and the reductor connecting axle also simultaneously be installed in planet carrier on slow-speed shaft power is connected, be used for the drive slow-speed shaft and slowly run; Described reductor connecting axle is hollow shaft, and high-speed drive shaft places its inside.
As preferably, further technical scheme is: be equipped with the first belt wheel on the output shaft of the initiating terminal of described high-speed drive shaft and the first motor, the first motor drives the high-speed drive shaft rotation by belt transmission.
Further technical scheme is: the axis of described high-speed drive shaft and reductor connecting axle overlaps, and stretch out outside the reductor connecting axle bottom of high-speed drive shaft, and be equipped with the second belt wheel on the bottom of high-speed drive shaft and the high speed shaft, high-speed drive shaft drives high speed shaft by belt transmission and rotates.
Further technical scheme is: be equipped with gear on described reductor connecting axle and the slow-speed shaft, the reductor connecting axle drives slow-speed shaft by pitch wheel and rotates.
Further technical scheme is: the lower end on the described planet carrier also is provided with scrapes the wall oar, and scrapes the wall oar and planet carrier together rotates.
Further technical scheme is: the lower end of described high speed shaft is equipped with the profile of tooth dispersion impeller; Described slow-speed shaft lower end is equipped with gate stirrer.
Further technical scheme is: described kettle and agitating device are installed on the pedestal, and the lifting hydraulic cylinder that moves up and down for driving agitating device also is installed on the pedestal.
Further technical scheme is: described mixer also comprises press, described press also is installed on pedestal and places the top of kettle, moving track also is installed on the described base, and kettle is installed on this moving track, is used for coming and going movement between below agitating device and the press.
Further technical scheme is: described press top also is provided with the binder oil cylinder, and the platen of press bottom is consistent with the inner chamber cross-sectional area of kettle; Described the first motor is servomotor, and the second motor is variable-frequency motor.
Further technical scheme is: also be provided with temperature tube in the described kettle, and temperature tube is connected with near the thermometric joint that is positioned at the agitating device top, is used for carrying out the transmission of cavity temperature in the kettle.
Compared with prior art, one of beneficial effect of the present invention is: agitating device when operation high speed shaft and slow-speed shaft rotate simultaneously, cooperate and scrape the wall oar on its revolution rotation and planet carrier, existing dead angle phenomenon when substantially having stopped the sticky material stirring, and by high low-speed shaft is integrated, further optimized the drive mechanism of agitating device, made its structure more compact, and under the effect of temperature tube, can detect in real time temperature of charge in the stirred tank by the thermometric joint; The simultaneously high low speed combination of a kind of planet provided by the present invention distributing transmission mechanism for agitator is simple, and small volume is applicable to dispersion and the stirring of all kinds of sticky materials, fluid sealant for example, cosmetics, printing ink, chocolate, the technique preparation of the pastel such as ointment, range of application is wide.
Description of drawings
Fig. 1 is for being used for explanation one embodiment of the invention structural representation;
Fig. 2 is that the A of Fig. 1 is to generalized section;
Fig. 3 is the enlarged drawing at B place among Fig. 2;
Fig. 4 is for being used for the integral shaft mapping of explanation another embodiment of the present invention;
Among the figure, 1 is that kettle, 2 is that agitating device, 21 is that the first motor, 22 is that the second motor, 23 is that high speed shaft, 24 is that slow-speed shaft, 25 is that planet carrier, 26 is that high-speed drive shaft, 27 is that reductor, 28 is that reductor connecting axle, 29 is that the first belt wheel, 4 is that the second belt wheel, 5 is that gear, 6 is that pedestal, 7 is that lifting hydraulic cylinder, 8 is that press, 81 is that binder oil cylinder, 82 is that platen, 9 is that moving track, 10 is that temperature tube, 11 is that thermometric joint, 12 is discharging opening for scraping wall oar, 3.
The specific embodiment
The present invention is further elaborated below in conjunction with accompanying drawing.
With reference to shown in Figure 1, one embodiment of the present of invention are the high low speed combination of a kind of planet distributing mixers, comprise kettle 1 and agitating device, and described agitating device 2 places the top of kettle 1.
With reference to shown in Figure 2, also comprise the first motor 21 and the second motor 22 in the described mixer, be provided with at least high speed shaft 23 and slow-speed shaft 24 in the described agitating device 2, and high speed shaft 23 is installed on the planet carrier 25 with slow-speed shaft 24; Described the first motor 21 is connected with high speed shaft 23 power by high-speed drive shaft 26, is used for driving high speed shaft 23 high speed rotating; Described the second motor 22 is connected with reductor 27 power, and be connected with planet carrier 25 by reductor connecting axle 28, be used for driving planet carrier 25 rotations, and reductor connecting axle 28 is gone back simultaneously and slow-speed shaft 24 power on being installed in planet carrier 25 are connected, be used for driving slow-speed shaft 24 and slowly run; Described reductor connecting axle 28 is hollow shaft, and high-speed drive shaft 26 places its inside.In the present embodiment, for promoting the mixing effect of agitating device, profile of tooth dispersion impeller 231 is installed in the lower end that is preferably in high speed shaft 23, is conducive to material dispersion; Gate stirrer 241 is then preferably installed in described slow-speed shaft 24 lower ends, then in the process of revolution, and the material after stirring is at the uniform velocity disperseed by profile of tooth dispersion impeller 231.
In conjunction with reference to shown in Figure 3, in another embodiment of the present invention, can also the lower end on above-mentioned planet carrier 25 set up and scrape wall oar 29, and scrape wall oar 29 and together rotate with planet carrier 25.Constantly scrape the material of kettle inner arm and bottom, making it does not have material lagging, reaches the effect without the dead point.
And on the basis at above-described embodiment, for the temperature of charge that makes kettle 1 inside can be detected in real time, fairly simple mode is that temperature tube 10 directly is set in kettle 1, and near the temperature tube 10 thermometric joint 11 with being positioned at agitating device 2 tops is connected, be used for carrying out the transmission of kettle 1 interior cavity temperature, it is temperature-detecting device can detect kettle 1 materials inside by thermometric joint 11 temperature, and detect as aforementioned described delivery type, namely this kind mode allows certain error amount scope.
And again with reference to shown in Figure 1, above-described embodiment can be installed in kettle 1 wherein on the pedestal 6 with agitating device 2 in the application process of reality, and the lifting hydraulic cylinder 7 that moves up and down for driving agitating device 2 also is installed on the pedestal 6.
In conjunction with shown in Figure 4, and according to a further embodiment of the invention, for increasing the material unloading function of mixer, can also in mixer, set up press 8, be about to the top that press 8 also is installed on pedestal 6 and places kettle 1, on the described pedestal 6 moving track 9 is installed also, directly kettle 1 is installed on this moving track 9, be used between below agitating device 2 and the press 8, coming and going movement.And then after material stirring in the kettle 1 is finished, by the below of rail moving to press 8, under the effect of press, finish discharging.And press 8 is used for the concrete structure of discharging and is preferably binder oil cylinder 81 is set above press 8, and platen 82 areas of press 8 bottoms are consistent with the inner chamber cross-sectional area of kettle 1, under the effect of press 8, material is discharged from the discharging opening 12 of kettle 1 bottom.
And be the variable-frequency stepless speed-regulating function that realizes mixer, the inventor is with reference to prior art, directly the first motor 21 in above-described embodiment is replaced with servomotor, the second motor 22 replaces with variable-frequency motor, by the PLC(Programmable Logic Controller) rotating speed of control servomotor and variable-frequency motor can realize.
Again with reference to figure 2 and shown in Figure 3, the present invention for the embodiment that the technical solution problem is more preferably is, on the output shaft of the initiating terminal of above-mentioned high-speed drive shaft 26 and the first motor 21, the first belt wheel 3 is set all, the first motor 21 drives high-speed drive shaft 26 by belt transmission and rotates, and namely the two power connects.And according to aforesaid principle, also the axis of high-speed drive shaft 26 with reductor connecting axle 28 can be overlapped, and stretch out outside the reductor connecting axle 28 bottom of high-speed drive shaft 26, on the bottom of high-speed drive shaft 26 and high speed shaft 23, the second belt wheel 4 is set all, high-speed drive shaft 26 drives high speed shaft 23 by belt transmission and rotates, and the power that is in above-described embodiment connects.
And in another embodiment of the present invention, be equipped with gear 5 at reductor connecting axle 28 and slow-speed shaft 24, reductor connecting axle 28 drives slow-speed shaft 24 by pitch wheel 5 and rotates, be that the two power connects, and reductor connecting axle 28 drives planet carrier 25 rotations by the key transmission, the above-mentioned wall oar 29 of scraping is rotated, and high speed shaft 23 is realized revolution with slow-speed shaft 24 simultaneously.
And the present invention is when reality is used, material is put in the kettle 1, by lifting hydraulic cylinder 7 kettle cover on the kettle 1 is dropped to kettle 1, and seal fully by sealing ring with it, then servomotor and variable-frequency motor start, each axle that drives in above-described embodiment rotates, agitator on the axle carries out mix and blend to material, after material stirring is finished, rise kettle cover by lifting hydraulic cylinder 7, promote kettle 1 to the below of press 8 by moving track 9, press 8 drives one with the same platen 82 of kettle 1 internal diameter by binder oil cylinder 81, stretch into kettle 1 material is extruded, namely discharge from above-mentioned discharging opening 12.And its transmission principle is: servomotor drives the first belt wheel 3 by the first belt wheel 3 on the belt drives high-speed drive shaft 26, thereby high-speed drive shaft 26 is rotated, it drives high speed shaft 23 by the second belt wheel 4 again and rotates, and is fixed with profile of tooth dispersion impeller 231 on the high speed shaft 23; The output shaft of variable-frequency motor inserts reductor 27, driving reductor 27 by the key transmission rotates, reductor connecting axle 28 inserts the speed reducer output shaft hole, be that reductor 27 drives its rotation by the key transmission, reductor connecting axle 28 drives planet carrier 25 revolution by the key transmission, simultaneously gear 5 transmissions on the reductor connecting axle 28 drive slow-speed shaft 24 and rotate, and are fixed with gate stirrer 241 on the slow-speed shaft 24.
To sum up, the high low speed combination of planet in the above embodiment of the present invention distributing mixer has three kinds of speed: the firstth, and reductor 27 drives reductor connecting axle 28, then reductor 27 drives planet carrier 25 runnings, simultaneously because high speed shaft 23, scrape wall oar 29, slow-speed shaft 24 is installed on the planet carrier 25, they follow planet carrier 25 to rotate together, and for example velocity of rotation is the rotating speed that 100rpm(RPM=Revolutions Per Minute refers to per minute).The secondth, drive high-speed drive shaft 26 by driven by servomotor the first belt wheel 3, the first belt wheels 3 by belt, high-speed drive shaft 26 drives high speed shaft 23 by the second belt wheel 4 Timing Belts, and for example speed is 3000rpm.The 3rd is to drive reductor 27 by variable-frequency motor, and reductor 27 drives reductor connecting axle 28, and reductor connecting axle 28 drives slow-speed shaft 24 by gear 5 transmissions and rotates, and for example speed is 70rpm.
By technical scheme of the present invention in above-described embodiment, so that the present invention can be used for solid-phase material, solid liquid phase material (being dope), the dispersion of liquid phase material and stirring, and through inventor experiment, the mode that high low speed combination is rotated disperses the effect that stirs better.
" embodiment " who speaks of in this manual, " another embodiment ", " embodiment ", etc., refer to specific features, structure or the characteristics described in conjunction with this embodiment and be included among at least one embodiment that the application's generality describes.A plurality of local appearance statement of the same race is not necessarily to refer to same embodiment in specification.Furthermore, when describing a specific features, structure or characteristics in conjunction with arbitrary embodiment, what advocate is to realize that in conjunction with other embodiment this feature, structure or characteristics also fall within the scope of the invention.
Although invention has been described with reference to a plurality of explanatory embodiment of the present invention here, but, should be appreciated that those skilled in the art can design a lot of other modification and embodiments, these are revised and embodiment will drop within the disclosed principle scope and spirit of the application.More particularly, in the scope of, accompanying drawing open in the application and claim, can carry out multiple modification and improvement to building block and/or the layout of subject combination layout.Except modification that building block and/or layout are carried out with improving, to those skilled in the art, other purposes also will be obvious.

Claims (10)

1. the high low speed of planet makes up the distributing mixer, comprise kettle (1) and agitating device, described agitating device (2) places the top of kettle (1), it is characterized in that: also comprise the first motor (21) and the second motor (22) in the described mixer, at least be provided with high speed shaft (23) and slow-speed shaft (24) in the described agitating device (2), and high speed shaft (23) is installed on the planet carrier (25) with slow-speed shaft (24); Described the first motor (21) is connected with high speed shaft (23) power by high-speed drive shaft (26), is used for driving high speed shaft (23) high speed rotating; Described the second motor (22) is connected with reductor (27) power, and be connected with planet carrier (25) by reductor connecting axle (28), being used for driving planet carrier (25) rotates, and slow-speed shaft (24) power on reductor connecting axle (28) is gone back the while and is installed in planet carrier (25) is connected, and is used for driving slow-speed shaft (24) and slowly runs; Described reductor connecting axle (28) is hollow shaft, and high-speed drive shaft (26) places its inside.
2. the high low speed of planet according to claim 1 makes up the distributing mixer, it is characterized in that: be equipped with the first belt wheel (3) on the output shaft of the initiating terminal of described high-speed drive shaft (26) and the first motor (21), the first motor (21) drives high-speed drive shaft (26) by belt transmission and rotates.
3. the high low speed of planet according to claim 1 and 2 makes up the distributing mixer, it is characterized in that: described high-speed drive shaft (26) overlaps with the axis of reductor connecting axle (28), and stretch out outside the reductor connecting axle (28) bottom of high-speed drive shaft (26), and be equipped with the second belt wheel (4) on the bottom of high-speed drive shaft (26) and the high speed shaft (23), high-speed drive shaft (26) drives high speed shaft (23) by belt transmission and rotates.
4. the high low speed of planet according to claim 1 makes up the distributing mixer, it is characterized in that: be equipped with gear (5) on described reductor connecting axle (28) and the slow-speed shaft (24), reductor connecting axle (28) drives slow-speed shaft (24) by pitch wheel (5) and rotates.
5. the high low speed of planet according to claim 1 makes up the distributing mixer, and it is characterized in that: the lower end on the described planet carrier (25) also is provided with scrapes wall oar (29), and scrapes wall oar (29) and together rotate with planet carrier (25).
6. the high low speed of planet according to claim 1 makes up the distributing mixer, and it is characterized in that: the lower end of described high speed shaft (23) is equipped with profile of tooth dispersion impeller (231); Described slow-speed shaft (24) lower end is equipped with gate stirrer (241).
7. the high low speed of planet according to claim 1 makes up the distributing mixer, it is characterized in that: described kettle (1) is installed on the pedestal (6) with agitating device (2), and the lifting hydraulic cylinder (7) that moves up and down for driving agitating device (2) also is installed on the pedestal (6).
8. the high low speed of planet according to claim 7 makes up the distributing mixer, it is characterized in that: described mixer also comprises press (8), described press (8) also is installed on pedestal (6) and places the top of kettle (1), moving track (9) also is installed on the described pedestal (6), kettle (1) is installed on this moving track (9), is used for coming and going between the below of agitating device (2) and press (8) mobile.
9. the high low speed of planet according to claim 8 makes up the distributing mixer, it is characterized in that: described press (8) top also is provided with binder oil cylinder (81), and the platen (82) of press (8) bottom is consistent with the inner chamber cross-sectional area of kettle (1); Described the first motor (21) is servomotor, and the second motor (22) is variable-frequency motor.
10. the high low speed of planet according to claim 1 makes up the distributing mixer, it is characterized in that: also be provided with temperature tube (10) in the described kettle (1), and near temperature tube (10) the thermometric joint (11) with being positioned at agitating device (2) top is connected, and is used for carrying out the transmission of the interior cavity temperature of kettle (1).
CN201210496639.4A 2012-11-29 2012-11-29 Planet dispersion mixer with combination of high-speed shaft and low-speed shaft Active CN102961993B (en)

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CN102961993B CN102961993B (en) 2014-07-23

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103432934A (en) * 2013-08-06 2013-12-11 成都硅宝科技股份有限公司 Planetary high-speed dispersator
CN106693794A (en) * 2017-03-02 2017-05-24 柳州市豪杰特化工机械有限责任公司 Planetary vacuum stirrer dynamic temperature measuring device
CN110327818A (en) * 2019-07-12 2019-10-15 保定赛德丽自动化环保设备有限公司 A kind of planetary high speed disperser
CN110586011A (en) * 2019-09-28 2019-12-20 中核四川环保工程有限责任公司 Waste oil curing device
CN111068552A (en) * 2020-01-07 2020-04-28 东莞市拓川科技有限公司 An automatic production equipment that combines stirring and pressing

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0406981A1 (en) * 1989-07-07 1991-01-09 Terlet N.V. Mixing device
JPH11207165A (en) * 1998-01-22 1999-08-03 Tokushu Kika Kogyo Kk Planetary mixer
CN202983577U (en) * 2012-11-29 2013-06-12 成都硅宝科技股份有限公司 Planet high-and-low speed combination and distribution stirring machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0406981A1 (en) * 1989-07-07 1991-01-09 Terlet N.V. Mixing device
NL8901749A (en) * 1989-07-07 1991-02-01 Terlet Nv Maschf MIXER.
JPH11207165A (en) * 1998-01-22 1999-08-03 Tokushu Kika Kogyo Kk Planetary mixer
CN202983577U (en) * 2012-11-29 2013-06-12 成都硅宝科技股份有限公司 Planet high-and-low speed combination and distribution stirring machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103432934A (en) * 2013-08-06 2013-12-11 成都硅宝科技股份有限公司 Planetary high-speed dispersator
CN103432934B (en) * 2013-08-06 2015-12-23 成都硅宝科技股份有限公司 Planet high velocity dispersators
CN106693794A (en) * 2017-03-02 2017-05-24 柳州市豪杰特化工机械有限责任公司 Planetary vacuum stirrer dynamic temperature measuring device
CN106693794B (en) * 2017-03-02 2023-05-09 柳州市豪杰特化工机械有限责任公司 Dynamic temperature measuring device of planetary vacuum stirrer
CN110327818A (en) * 2019-07-12 2019-10-15 保定赛德丽自动化环保设备有限公司 A kind of planetary high speed disperser
CN110586011A (en) * 2019-09-28 2019-12-20 中核四川环保工程有限责任公司 Waste oil curing device
CN111068552A (en) * 2020-01-07 2020-04-28 东莞市拓川科技有限公司 An automatic production equipment that combines stirring and pressing

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