CN102943023B - Novel air-cooled condenser for brewing wine - Google Patents
Novel air-cooled condenser for brewing wine Download PDFInfo
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- CN102943023B CN102943023B CN201210393573.6A CN201210393573A CN102943023B CN 102943023 B CN102943023 B CN 102943023B CN 201210393573 A CN201210393573 A CN 201210393573A CN 102943023 B CN102943023 B CN 102943023B
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- 235000014101 wine Nutrition 0.000 title claims abstract description 87
- 238000001816 cooling Methods 0.000 claims abstract description 65
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- 230000008859 change Effects 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims description 63
- 238000006243 chemical reaction Methods 0.000 claims description 8
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- 230000007704 transition Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 11
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- 238000013461 design Methods 0.000 description 4
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- 230000007547 defect Effects 0.000 description 3
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- HWJPHQNEWARZLH-UHFFFAOYSA-N 1,1,2,2,3,3,4,4,5,5-decafluoro-6,6-bis(trifluoromethyl)cyclohexane Chemical compound FC(F)(F)C1(C(F)(F)F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C1(F)F HWJPHQNEWARZLH-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
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Abstract
The invention discloses a novel air-cooled condenser for brewing wine. The air-cooled condenser comprises a silencer, a draught fan and a cooling chamber which are connected from the top down. A vinasse steam inlet is disposed above the cooling chamber; and an air inlet is disposed below the cooling chamber. The cooling chamber comprises an outer framework and a plurality of rows of heat exchange tubes vertically arranged in the outer framework; an air inlet chamber communicated with the upper opening of each heat exchange tube is arranged at upper portion close to the side of the out framework; the air inlet chamber is communicated with vinasse steam inlet; an airflow change direction baffle is disposed at the middle position of the heat exchange tubes in the outer framework; the lower opening of each heat exchange tube is communicated with a lower wine-collecting tank capable of collecting wine liquid; a wine outlet communicated with the lower wine-collecting tank is disposed at the side wall close to the bottom of the outer framework; and the bottom of the lower wine-collecting tank is low close to the wine inlet and high far away from the wine outlet. The technical solution is unique and simple in structure and convenient for operation, and has relatively good cooling effect, large cooling amount and high work efficiency.
Description
Technical field
The present invention relates to Brewing equipment field, particularly relate to a kind of novel wine brewing air-cooled condenser.
Background technology
The wine-making technology of traditional white wine is: raw material-immersion-just steam-stewing grain-multiple steamings-taking out from retort and cooling-add song-vanning cultivation-join grain-barrelling (cooling)-finished wine of fermenting-distill.Wherein, distilation steps, is in wine-making technology, to play the effect that separates concentrated, sterilization and disinfection, makes the characteristic of the dying maintenance white wine of sweet-smelling by reacting by heating; And cooling step is that gas reforming is become to liquid (the vinasse gas of distillation is become to white wine).Cooling effective no being related to produced quantity, the production efficiency of wine, output value of enterprise etc.
Traditional type of cooling is water-cooled, by the mobile heat of taking away in retort gas of water, makes its condensation become white wine.But there is following defect in water-cooling pattern: the first, and cooling performance is unsatisfactory; The second, water consumption is huge, and particularly cooled water directly emits, and causes water resource waste, and cost costliness; The 3rd, water cooling equipment complex structure, not easy to operate and production capacity is low; The 4th, it is of crucial importance that liquor industry goes out the temperature of wine, must be controlled and keep constant, otherwise the quality of the wine that obtains will have a greatly reduced quality, and water-cooling pattern can not well adapt to above-mentioned needs.After have people to develop the air-cooled type of cooling, but cooling performance is not good selection, by processing requirement, belongs to cold mould, can not go out high heat wine, can only produce low heat wine, adaptability is not strong; And the 4th point defect of above-mentioned water-cooling pattern also fails better to overcome.
In view of this, the inventor produces experience for many years in conjunction with being engaged in Brewing equipment area research, and the defect of above-mentioned technical field is studied for a long period of time, and this case produces thus.
Summary of the invention
The object of the present invention is to provide a kind of novel wine brewing air-cooled condenser, structure is unique and simple, easy to operate, and cooling performance is better, and amount of cooling water is large, working efficiency is high.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of novel wine brewing air-cooled condenser, comprises sourdine, blower fan and cooling room, from top to bottom connects successively, and there is vinasse vapor inlet cooling room top, and cooling room below is blast inlet.Wherein cooling room comprises outside framework and is vertically arranged in the many rows heat transfer tube in outside framework, the outside framework top side of keeping to the side is provided with the air chamber being communicated with the upper opening of each heat transfer tube, air chamber is communicated with vinasse vapor inlet, outside framework heart is provided with air-flow in heat transfer tube medium position and changes direction baffle plate, the lower openings of each heat transfer tube is communicated with the lower collection vinasse that can collect wine liquid, outside framework sidewall is provided with the wine outlet being communicated with lower collection vinasse by bottom, it is high that lower collection vinasse bottom is low, far away wine outlet place, nearly wine outlet place.
Further, described air chamber and heat transfer tube upper opening connectivity part are circular, and this internal radius is not less than impeller of blower diameter; The outboard cover of outermost layer heat transfer tube has circulation of air cover, and circulation of air cover nearly heat transfer tube top and place, bottom are arc transition; Air-flow changes direction baffle plate to little outer rim can connect innermost layer heat transfer tube outer wall, but extremely large outer rim is no more than outermost layer heat transfer tube outer wall.Thereby be more conducive to convection of air heat radiation, and then obtain better cooling performance.
Further, many rows heat transfer tube of described vertical arrangement, is distributed in respectively four orientation all around in outside framework, and the outboard cover of the outermost layer heat transfer tube in each orientation has circulation of air cover, and each heat transfer tube middle part overcoat has a monoblock air-flow to change direction baffle plate.Thereby be more conducive to convection of air heat radiation, and then obtain better cooling performance; Meanwhile, structure is more simple, processing is more convenient, and cost is saved more.
Further, also comprise variable-frequency motor and temperature controller, the variable-frequency motor adjustable fan delivery that is connected with blower fan, temperature controller can gather in heat transfer tube wine liquid temp feedback in good time; Also comprising can be by the frequency-variable controller of wine liquid temp in the heat transfer tube of temperature controller feedback and variable-frequency motor interlocking, and frequency-variable controller can automatically be controlled frequency conversion numerical value according to the height of wine liquid temp in heat transfer tube and then by variable-frequency motor, automatically control the size of fan delivery.Thereby realize the controllability of condenser wine outlet wine liquid temp, and be not subject to substitute season the impact of conversion or region conversion, only need adjust out wine temperature according to the difference of season or region can reach result of use, applied widely.This controllability has multilayer implication: one to refer to that same batch of wine liquid is realized temperature controlled, two refer to same condenser, can realize by adjusting at all seasons the controlled output of temperature of wine liquid, three refer to and adopt the product of the technical program can sell to the very large all parts of the country of the temperature difference simultaneously, and without change equipment, only need to adjust parameter.
Further, wine liquid temp in the heat transfer tube that described temperature controller gathers, refers to wine outlet wine liquid temp.Thereby detect simpler, and the interlocking effect of the wine liquid temp and the variable-frequency motor that obtain be more prone to accurately, and then the controlled effect of wine outlet wine liquid temp is more easily realized.
Further, described temperature controller is temperature control instrument or temperature sensor.Thereby temperature-controlled precision is higher, sensitive.
Further, described cooling room outside framework bottom is provided with height-adjustable altitude mixture control seat.Thereby further improved the installation convenience of this air-cooled condenser, without basis, on smooth terrace.
Further, described cooling room outside framework top is provided with the gas outlet of overflowing.Thereby further reduce noise, and obtain better cooling performance, and with low cost.
In the present invention, by interlocked control, realize temperature controlled principle of work as follows:
First, air-cooled condenser is cooling with natural air, according to heat interchanging area, utilize variable-frequency motor to regulate air quantity control temperature, automatically cooling according to the instruction of temperature control instrument or temperature sensor, make the vinasse gas of distillation through the cooling liquid (white wine magma) that becomes, meanwhile, the wine liquid temp obtaining is constant controlled.
Secondly, specifically, because being adopts air cooling, so cooling performance depends on air themperature and heat interchanging area, in the situation that heat interchanging area is equal, the cooling performance of spring, summer, autumn and winter is different, when design is according to room temperature 30 degree designs (going out wine temperature at 30-45 degree) in summer, and the room temperature in winter is all lower than 15 degree, so if still cooling by Winds Of Summer amount be exactly to waste energy, and there is no this necessity.Like this in order to save the energy, just can adopt variable-frequency motor to regulate air quantity, make go out wine temperature at 5-45 degree at 0 degree winter.
Compared with prior art, the present invention has following beneficial effect:
The first, compared with original water cooling mode, adopt novel energy-conserving emission reduction air cooling way, reach saving water resource (energy-conservation), reduce sewage discharge (reduction of discharging), and then the effect of environmental protection.
Second, compared with existing other air cooling way, the vertical heat exchange tube structure of the creationary employing of the technical program and corresponding supporting design, not only simple in structure, easy to operate, also obtain preferably cooling performance, and amount of cooling water is large, working efficiency is high, can take out by processing requirement the wine of differing temps.
The 3rd, above-mentioned cooling structure has improved coolable vinasse gas volume, has improved cooling efficiency, and has dwindled the length of total fluid line, simplified the structure of air cooler, and cost is lower.
The 4th, due to above-mentioned effect, guaranteed without some wine liquid residually, eliminate that foreshot, wine are dry, the repetition of the wine tip, better keep the traditional flavor of wine, make wine more clear at the level of brewing process.
Below in conjunction with accompanying drawing, the present invention is described in further details.
Accompanying drawing explanation
Fig. 1 is that the present invention applies to the cooling one-piece construction schematic diagram of vinasse steam;
Fig. 2 is a kind of local structure schematic diagram of the present invention, and wherein arrow is air flow;
Fig. 3 is for being the three-dimensional local structure schematic diagram of one of the present invention.
Drawing reference numeral explanation: sourdine 1, blower fan 2, cooling room 3, outside framework 31, heat transfer tube 32, vinasse vapor inlet 311, wine outlet 312, the gas outlet 313 of overflowing,, air chamber 314, air-flow change direction baffle plate 315, circulation of air cover 33, altitude mixture control seat 34, lower collection vinasse 35, frequency-variable controller 4, produce vinasse decatize pot 5, vinasse vapour collect cover 51, backgauge shedding mechanism 52, vinasse vapour transfer lime 53.
Embodiment
As shown in Figure 1 to Figure 3, be preferred embodiment of the present invention.
As shown in Figure 1, a kind of novel wine brewing air-cooled condenser, comprises sourdine 1, blower fan 2 and cooling room 3, from top to bottom connects successively, and there is vinasse vapor inlet 311 cooling room top, and cooling room below is blast inlet.Said structure, is the state of the art, and this repeats no more.The noisemaker that wherein noise of blower fan is this equipment, pollutes in order to reduce workshop condition, at air outlet, sourdine is installed, and makes the noise control at 60dB(A of blower fan) left and right.In embodiment, select multiple-blade, low-noise fan, makes the reducing noise of blower fan to 60 dB(A).
As Fig. 2, shown in Fig. 3, cooling room comprises outside framework 31 and is vertically arranged in the many rows heat transfer tube 32 in outside framework, the outside framework top side of keeping to the side is provided with the air chamber 314 being communicated with the upper opening of each heat transfer tube, air chamber 314 is communicated with vinasse vapor inlet 311, outside framework heart is provided with air-flow in heat transfer tube medium position and changes direction baffle plate 315, the lower openings of each heat transfer tube is communicated with the lower collection vinasse 35 that can collect wine liquid, outside framework sidewall is provided with the wine outlet 312 being communicated with lower collection vinasse by bottom, it is low that lower collection vinasse bottom is nearly wine outlet place, wine outlet far away place is high.。Changing air flow line baffle plate 315 is uniformly for vertical heat transfer tube condensation wine liquid temp, by this setting, can make air-flow change flow path direction, thereby realizes the heat radiation to vertical arrangement heat transfer tube.In the present embodiment, heat transfer tube adopts finned heat transfer tube.Adopt condenser of the present invention to depend primarily on heat transfer tube work-ing life, and depend on finned tube the work-ing life of heat transfer tube, one is the material of heat transfer tube, the 2nd, and the material of fin.What heat transfer tube adopted in the present embodiment is 0Cr18Ni9 stainless steel seamless pipe, is the tubing of food grade, meets hygienic requirements.Fin is the aluminum alloy material adopting, first radiating rate is fast, its two be than the life at least two of common iron fin in three times of the present invention, the metallic substance that other are required, use food without plastifying selecting of component, meet the requirement of GB/T 21911-2008.
The shape of above-mentioned air chamber can have multiple choices, only otherwise affect the blast inlet suction cold wind of blower fan from cooling room; The size that said flow changes direction baffle plate can have multiple choices, only otherwise affecting it changes air flow line and be beneficial to convection of air heat radiation.As shown in Figure 2 and Figure 3, air chamber and heat transfer tube upper opening connectivity part are circular, this internal radius is not less than impeller of blower diameter, the outboard cover of outermost layer heat transfer tube has circulation of air cover 33, circulation of air cover nearly heat transfer tube top and place, bottom are arc transition, air-flow changes direction baffle plate 315 to little outer rim can connect innermost layer heat transfer tube outer wall, but extremely large outer rim is no more than outermost layer heat transfer tube outer wall.Thereby be more conducive to convection of air heat radiation, and then obtain better cooling performance.
The arrangement mode of above-mentioned each heat transfer tube can have multiple choices, as long as consider cooling steam amount; The settings such as above-mentioned its shape of circulation of air cover, quantity also can have multiple choices, as long as consider, do not affect convection of air heat radiation.As shown in Figure 3, in the present embodiment, many rows heat transfer tube of described vertical arrangement, is distributed in respectively four orientation all around in outside framework, the outboard cover of the outermost layer heat transfer tube in each orientation has circulation of air cover 33, and each heat transfer tube middle part overcoat has a monoblock air-flow to change direction baffle plate 315.Thereby be more conducive to convection of air heat radiation, and then obtain better cooling performance; Meanwhile, structure is more simple, processing is more convenient, and cost is saved more.
Also comprise variable-frequency motor and temperature controller, the variable-frequency motor adjustable fan delivery that is connected with blower fan, temperature controller can gather in heat transfer tube wine liquid temp feedback in good time.In the present embodiment, wine liquid temp in the heat transfer tube that described temperature controller gathers, refers to wine outlet wine liquid temp.Thereby detect simpler, and the interlocking effect of the wine liquid temp and the variable-frequency motor that obtain be more prone to accurately, and then the controlled effect of wine outlet wine liquid temp is more easily realized.In addition, described temperature controller can be temperature control instrument or temperature sensor.Thereby temperature-controlled precision is higher, sensitive.In the present embodiment, temperature control instrument adopts Japanese RKC high precision temperature control table, and temperature-controlled precision is high, is active in one's movements, simple to operate easy to learn.
Also comprising can be by the frequency-variable controller 4 of wine liquid temp in the heat transfer tube of temperature controller feedback and variable-frequency motor interlocking, and frequency-variable controller can automatically be controlled frequency conversion numerical value according to the height of wine liquid temp in heat transfer tube and then by variable-frequency motor, automatically control the size of fan delivery.When in the heat transfer tube of temperature controller feedback, wine liquid temp is higher, frequency-variable controller is automatically controlled frequency conversion numerical value and then is improved fan delivery by frequency conversion fan.Thereby increasing cooling performance, reduces wine outlet wine liquid temp.In the present embodiment, frequency transformer is selected Danfoss frequency transformer.
In the present embodiment, cooling room outside framework bottom is provided with height-adjustable altitude mixture control seat 34.Thereby further improved the installation convenience of this air-cooled condenser, without basis, on smooth terrace.Cooling room outside framework top is provided with the gas outlet 313 of overflowing.Thereby be convenient to the condensation of steam, discharge the freezing air in heat transfer tube simultaneously, and with low cost.
During production, vinasse vapour is by after vinasse vapor inlet 311, be filled with air chamber 314, enter again heat transfer tube 32, be subject to the blower fan of frequency conversion fan control to suck cold wind from cooling room below blast inlet, being subject to air-flow to change direction baffle plate 315 acts on, form convection of air, take away heat, because convection effects is strengthened in the existence of circulation of air cover more, vinasse vapour and wine liquid repeatedly flow in heat transfer tube 32 and air chamber, finally be cooled to the wine liquid of required control temperature, and flow out from wine outlet 312 by lower collection vinasse 35.
Adopt technique scheme, there is following beneficial effect: first, compared with original water cooling mode, adopt novel energy-conserving emission reduction air cooling way, reach saving water resource (energy-conservation), reduce sewage discharge (reduction of discharging), and then the effect of environmental protection; Secondly, compared with existing other air cooling way, the vertical heat exchange tube structure of the creationary employing of the technical program and corresponding supporting design, not only simple in structure, easy to operate, also obtain preferably cooling performance, and amount of cooling water is large, working efficiency is high; The 3rd, above-mentioned cooling structure has improved coolable vinasse gas volume, has improved cooling efficiency, and has dwindled the length of total fluid line, has simplified the structure of air cooler; The 4th, due to above-mentioned effect, guaranteed without some wine liquid residually, eliminate that foreshot, wine are dry, the repetition of the wine tip, better keep the traditional flavor of wine, make wine more clear at the level of brewing process.
In addition, it is as follows that existing water cooler transform performance analysis after air-cooled condenser as:
The actual daily consumption water of watercooler (T): 3T/h*24h=72T; The actual daily consumption electricity of air-cooled condenser (KW): 1.5KW/h*24h=36KW(is by average power consumption).Daily consumption expense: watercooler: 72*(1.55+3)=327.6 yuan (according to Pollutant discharge levy criterion: 3 yuan/T); Air-cooled condenser: 36*0.7=25.2 unit. day reduces expenses: 327.6 yuan-25.2 yuan=302.4 yuan/day, year cost saving: 302.4 × 300=9.1 ten thousand yuan (every year by production in 300 days day calculating).
From above analysis, find out, water cooler capital cost is effluent charge, is more and more focusing on now under the large situation of low-carbon (LC) life, low emission, and the control of the discharge to enterprise is also more and more stricter; For country, water resources is very poor, therefore also can be more and more stricter to the management of water resources.So concerning liquor-making enterprise, it is also imperative that water cooler transform air-cooled condenser as.Such as calculating by a small brewing enterprise, by 50 water cooler transformations, can save every year: ten thousand yuan of 50*9.1=455.Therefore the use of air-cooled condenser, not only energy-conservation, and reduce discharge, economic benefit and social benefit are very remarkable.
Above embodiment is only as further illustrating of the present invention, the not restriction to this case technical scheme, and all equivalent variations of doing according to the key problem in technology of this case, all fall into the protection domain of this case.
Claims (7)
1. a novel wine brewing air-cooled condenser, comprise sourdine, blower fan and cooling room, from top to bottom connect successively, there is vinasse vapor inlet cooling room top, cooling room below is blast inlet, it is characterized in that: described cooling room comprises outside framework and is vertically arranged in the many rows heat transfer tube in outside framework, the outside framework top side of keeping to the side is provided with the air chamber being communicated with the upper opening of each heat transfer tube, air chamber is communicated with vinasse vapor inlet, outside framework heart is provided with air-flow in heat transfer tube medium position and changes direction baffle plate, the lower openings of each heat transfer tube is communicated with the lower collection vinasse that can collect wine liquid, outside framework sidewall is provided with the wine outlet being communicated with lower collection vinasse by bottom, it is low that lower collection vinasse bottom is nearly wine outlet place, wine outlet far away place is high, also comprise variable-frequency motor and temperature controller, the variable-frequency motor adjustable fan delivery that is connected with blower fan, temperature controller can gather in heat transfer tube wine liquid temp feedback in good time, also comprising can be by the frequency-variable controller of wine liquid temp in the heat transfer tube of temperature controller feedback and variable-frequency motor interlocking, and frequency-variable controller can automatically be controlled frequency conversion numerical value according to the height of wine liquid temp in heat transfer tube and then by variable-frequency motor, automatically control the size of fan delivery.
2. the novel wine brewing air-cooled condenser of one as claimed in claim 1, is characterized in that: described air chamber and heat transfer tube upper opening connectivity part are circular, and this internal radius is not less than impeller of blower diameter; The outboard cover of outermost layer heat transfer tube has circulation of air cover, and circulation of air cover nearly heat transfer tube top and place, bottom are arc transition; Air-flow changes direction baffle plate to little outer rim can connect innermost layer heat transfer tube outer wall, but extremely large outer rim is no more than outermost layer heat transfer tube outer wall.
3. the novel wine brewing air-cooled condenser of one as claimed in claim 1 or 2, it is characterized in that: many rows heat transfer tube of described vertical arrangement, be distributed in respectively four orientation all around in outside framework, the outboard cover of the outermost layer heat transfer tube in each orientation has circulation of air cover, and each heat transfer tube middle part overcoat has a monoblock air-flow to change direction baffle plate.
4. the novel wine brewing air-cooled condenser of one as claimed in claim 3, is characterized in that: wine liquid temp in the heat transfer tube that described temperature controller gathers, refers to wine outlet wine liquid temp.
5. the novel wine brewing air-cooled condenser of one as claimed in claim 3, is characterized in that: described temperature controller is temperature control instrument or temperature sensor.
6. the novel wine brewing air-cooled condenser of one as claimed in claim 1 or 2, is characterized in that: described cooling room outside framework bottom is provided with height-adjustable altitude mixture control seat.
7. the novel wine brewing air-cooled condenser of one as claimed in claim 1 or 2, is characterized in that: described cooling room outside framework top is provided with the gas outlet of overflowing.
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| CN201210393573.6A CN102943023B (en) | 2012-10-17 | 2012-10-17 | Novel air-cooled condenser for brewing wine |
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| CN103351993B (en) * | 2013-06-27 | 2015-04-22 | 朱忠林 | Condenser preheating system for wine making |
| CN103411442B (en) * | 2013-06-27 | 2015-05-06 | 朱忠林 | Vertical air-cooled condenser |
| CN103351994A (en) * | 2013-06-27 | 2013-10-16 | 朱忠林 | Condenser ventilation door for wine making |
| CN108410677A (en) * | 2018-02-08 | 2018-08-17 | 平南县科力酿酒机械制造有限公司 | The cooling equipment of wine brewing |
| CN108165441A (en) * | 2018-02-08 | 2018-06-15 | 平南县科力酿酒机械制造有限公司 | A kind of method for cooling down wine steam |
| CN108165442A (en) * | 2018-02-08 | 2018-06-15 | 平南县科力酿酒机械制造有限公司 | Wine brewing cooling equipment |
| CN110515344A (en) * | 2019-09-25 | 2019-11-29 | 遵义市永胜金属设备有限公司 | A kind of numerical control wine brewing thermostat |
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| JPS6028271B2 (en) * | 1982-07-06 | 1985-07-03 | 国税庁長官 | Method for producing alcohol using solid state fermentation method |
| CN201402065Y (en) * | 2009-03-25 | 2010-02-10 | 肖海龙 | Air-cooling type brewing cooler |
| CN201746534U (en) * | 2010-04-30 | 2011-02-16 | 马彰勤 | White spirit distillation air cooler |
| CN201834905U (en) * | 2010-11-03 | 2011-05-18 | 泸州品创科技有限公司 | White spirit distilling and cooling device |
| CN202968538U (en) * | 2012-10-17 | 2013-06-05 | 朱忠林 | Novel air-cooled condenser for brewing wine |
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