CN102936180A - Detonator coding and labeling apparatus and detonator coding and labeling method - Google Patents
Detonator coding and labeling apparatus and detonator coding and labeling method Download PDFInfo
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- CN102936180A CN102936180A CN2012102420944A CN201210242094A CN102936180A CN 102936180 A CN102936180 A CN 102936180A CN 2012102420944 A CN2012102420944 A CN 2012102420944A CN 201210242094 A CN201210242094 A CN 201210242094A CN 102936180 A CN102936180 A CN 102936180A
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Abstract
The invention relates to a detonator coding and labeling apparatus and a detonator coding and labeling method, relates to the field of the production of civilian blasting materials, and specifically belongs to an apparatus and a method for coding, packing and labeling after the detonator is processed. The apparatus is composed of a workpiece conveying mechanism and operation stations, wherein the operation stations refer to a label-placing and code-printing station (17) and a packing and labeling station (11). A horizontal conveying apparatus is composed of a belt conveyor (1), comprises a labeling box dividing machine and a label-placing machine, wherein the labeling box dividing machine is composed of a first through port door (7), a cross-sectional box board (8) a labeling side thrust cylinder (9); and the label-placing machine is composed of a second through port door (13), a cross-sectional box cylinder (16) of an empty label box and a side thrust cylinder (15) of the empty label box. Conveying and distributing of the workpieces are realized by controlling the cylinder to move by a central processor in cooperation with the belt conveyor. The related labels and corresponding coding box can be generated automatically and arranged in order, so that encoding confusion and mistakes in corresponding aspects which are caused by human factors can be eradicated. The apparatus has the positive effects of high production efficiency, low error rate, safety and reliability.
Description
Technical field
The present invention relates to the industrial explosive material production field, particularly belong to after the detonator completion of processing encoded, mounted box and labelled apparatus and method.
Background technology
In current detonator production process, after completion of processing, need to be encoded, then concentrate mounted box labelled.Due to the singularity of detonator, its management is had to strict regulation.Wherein, for the detonator of any coded number section, should be able to follow the tracks of its whereabouts and use, the label of sticking on after this product mounted box of will hoping for success can accurately reflect the coded number section of product in box.But, due to current workpiece related in above-mentioned work, mainly by manual delivery and distribution, go wrong unavoidably, cause thus coding confusion, coded number section and the problems such as the finished product box label is not corresponding, work quality is poor, and management difficulty is large, and whole efficiency is not high.
Summary of the invention
Purpose of the present invention is to provide a kind of novel detonator coding and device for labeling and method, improve in the detonator course of processing level of automation of encoding with labeling, improve work quality to reach, reduce the purpose of error rate and realize man-machine isolation, improve security.
Detonator coding provided by the present invention and device for labeling, consist of workpiece conveying mechanism and operation position; Described workpiece conveying mechanism comprises horizontal feed device and vertical conveying device, and described operation position refers to put signs stamp station and mounted box labeling station; The horizontal feed device consists of conveyor, has the upper strata belt of forward and lower floor's belt of return; It is characterized in that, be provided with labeling corresponding to the level attitude of the height of upper strata belt and mounted box labeling station and divide the box device, corresponding to the height of lower floor's belt with put the level attitude of signing the stamp station and be provided with to put and sign a minute box device; Labeling divides the box device to be comprised of the first port door, section box plate, labeling thruster cylinder; The first port door is flush-mounted on protective shield, with the push rod of the first port door cylinder, is connected; Cut the top that the box plate is positioned at the upper strata belt, and vertical with it, with the push rod that cuts the box lift cylinder, be connected; Labeling thruster cylinder is relative with the first port door; Put sign minute box device by the second port door, empty label box cut the box cylinder, empty label box thruster cylinder forms; The second port door is flush-mounted on protective shield, with the push rod of the second port door cylinder, is connected; Described empty label box cuts the top that the box cylinder is positioned at lower floor's belt, and empty label box thruster cylinder is relative with the second port door; Described workpiece vertical conveying device, refer to and put empty label box lift cylinder and the real label box thruster cylinder of signing in the stamp station; The push rod of empty label box lift cylinder connects the sedimentation platform, and sedimentation platform lowest limit position is corresponding with the height of lower floor's belt; Putting on the platform of signing the stamp station, corresponding to the position of real label box thruster cylinder and the second port door, and the position of empty label box lift cylinder, be respectively equipped with real label box and place mouth, empty label box conveying end;
Above-mentioned section box lift cylinder, labeling thruster cylinder, the first port door cylinder, empty label box lift cylinder, empty label box thruster cylinder, the second port door cylinder, empty label box cut box cylinder, real label box thruster cylinder, connect with No. 1 magnetic valve, No. 2 magnetic valves, No. 3 magnetic valves, No. 4 magnetic valves, No. 5 magnetic valves, No. 6 magnetic valves, No. 7 magnetic valves, No. 8 magnetic valves respectively, be connected to the output terminal of central processing unit; The input terminus of central processing unit connects real label box photoelectric sensor, real label box thruster photoelectric sensor, empty label box photoelectric sensor, empty label box lifting photoelectric sensor, and set(ting)value input unit, counter, wants box switch, belt starting switch, battery main switch, emergency stop switch, reset switch.
The method of detonator coding disclosed in this invention and labeling, is characterized in that, comprises the following steps,
1, when label stamp station is put in empty label box arrival, by the empty label box photoelectric sensor at lower floor's belt place, confirm, control No. 4 magnetic valves via central processing unit and connect, empty label box lift cylinder drive lifting table is down to lower floor's belt position; No. 7 magnetic valve is connected, the push rod that empty label box cuts the box cylinder stretches out to be realized holding back, then, No. 5 magnetic valve is connected, the push rod of empty label box thruster cylinder stretches out, and the empty label box of holding back is delivered to the lifting table of protective shield opposite side, and No. 4 magnetic valve is connected again, empty label box lift cylinder drives lifting table and rises, and empty label box is delivered to put and sign the stamp station; Empty label box lifting photoelectric sensor from here detects, if empty label box is removed, repeats above-mentioned action, send next empty label box to sign the stamp station to putting; Otherwise, above-mentioned pause in action;
2, put and sign on the stamp station by manually the previously prepd bar coded sticker being put into to the sky label box, make it to become real label box, the real label box that is placed on the station right side is placed a mouthful place, real label box thruster photoelectric sensor is from here confirmed, via central processing unit, control, No. 6 magnetic valve is connected, the push rod action of the second port door cylinder, driving the second port door rises to realize opening the door, then, No. 8 magnetic valve is connected, the push rod action of real label box thruster cylinder, real label box is pushed through to the second port door, deliver to the upper strata belt;
3, when above-mentioned real label box arrives mounted box labeling station, by real label box photoelectric sensor, confirm, put the laser marker work of signing the stamp station, the numerical value of setting according to the set(ting)value input unit, controlled by central processing unit, to the detonator stamp in the actual coding box of setting quantity, pass through rolling counters forward continuously, push to the upper strata belt after completing, be positioned at the rear of above-mentioned real label box;
4, if central processing unit is received the signal of wanting the box switch to send, controlling No. 1 magnetic valve connects, the push rod that cuts the box lift cylinder stretches out, drive and cut the decline of box plate, with realization, hold back, simultaneously, No. 3 magnetic valve is connected, the push rod action of the first port door cylinder, driving the first port door rises to realize opening the door, then, No. 2 magnetic valve is connected repeatedly, the push rod continuous movement of labeling thruster cylinder, by the real label box held back and the actual coding box of follow-up setting quantity thereof, deliver to successively on the mounted box labeling station of protective shield opposite side, by the detonator in the actual coding box that manually will set quantity, taken out, install in finished product box, and the label in real label box is taken out, stick on this finished product carton, completed the work of mounted box labeling.
Detonator coding provided by the present invention and device for labeling and method, workpiece is carried with distribution and is coordinated conveyor to realize by the action of central processing unit control cylinder, without artificial participation, the related label of finished product mounted box and corresponding coding box, also automatically to generate and ordered arrangement, stopped coding confusion that human factor causes and the mistake of correspondence aspect, therefore, the present invention has the positively effect that production efficiency is high, error rate is low, safe and reliable.
The accompanying drawing explanation
Accompanying drawing partly discloses specific embodiments of the invention, wherein:
Fig. 1 is front view of the present invention;
Fig. 2 is mounted box labeling station right side view;
Fig. 3 is vertical view of the present invention;
Fig. 4 signs stamp station right side view for putting;
Fig. 5 is pilot circuit logic diagram of the present invention;
Fig. 6 is the central processing unit workflow diagram.
Embodiment
Detonator coding provided by the present invention and device for labeling, workpiece conveying mechanism comprises horizontal feed device and vertical conveying device, operation position refers to put signs stamp station 17 and mounted box labeling station 11.As shown in Figure 1, Figure 3, the horizontal feed device consists of conveyor 1, has the upper strata belt of forward and lower floor's belt of return.Be provided with labeling corresponding to the level attitude of the height of upper strata belt and mounted box labeling station and divide the box device, corresponding to the height of lower floor's belt with put the level attitude of signing the stamp station and be provided with to put and sign a minute box device.
As shown in Figure 1 and Figure 2, labeling divides the box device to be comprised of the first port door 7, section box plate 8, labeling thruster cylinder 9; The first port door is flush-mounted on protective shield 4, is connected with the push rod of the first port door cylinder, and is opened the door or close with realization by its drive lifting.Cut the top that the box plate is positioned at the upper strata belt, and vertical with it, be connected with the push rod that cuts box lift cylinder 6, and hold back or let pass with realization by its drive lifting.Labeling thruster cylinder 9 is relative with the first port door, label box, the actual coding box of holding back can be pushed through to the first port door when its push rod stretches out and deliver to successively on the mounted box labeling station of protective shield opposite side.
As shown in Fig. 1, Fig. 4, put sign minute box device by the second port door 13, empty label box cut box cylinder 16, empty label box thruster cylinder 15 forms.The second port door 13 is flush-mounted on protective shield 4, with the push rod of the second port door cylinder 14, is connected.Described empty label box cuts the top that box cylinder 16 is positioned at lower floor's belt, and empty label box thruster cylinder 15 is relative with the second port door 13.
As shown in Figure 4, described workpiece vertical conveying device, refer to and put empty label box lift cylinder 18 and the real label box thruster cylinder 12 of signing in stamp station 17.The push rod of empty label box lift cylinder connects the sedimentation platform, and sedimentation platform lowest limit position is corresponding with the height of lower floor's belt.
As shown in Figure 3, putting on the platform of signing the stamp station, corresponding to the position of real label box thruster cylinder 12 and the second port door 13, and the position of empty label box lift cylinder, be respectively equipped with real label box and place mouth, empty label box conveying end.
As shown in Figure 5, above-mentioned section box lift cylinder 6, labeling thruster cylinder 9, the first port door cylinder 5, empty label box lift cylinder 18, empty label box thruster cylinder 15, the second port door cylinder 14, empty label box cut box cylinder 16, real label box thruster cylinder 12, connect with No. 1 magnetic valve, No. 2 magnetic valves, No. 3 magnetic valves, No. 4 magnetic valves, No. 5 magnetic valves, No. 6 magnetic valves, No. 7 magnetic valves, No. 8 magnetic valves respectively, by central processing unit, realize centralized Control.The input terminus of central processing unit connects real label box photoelectric sensor, real label box thruster photoelectric sensor, empty label box photoelectric sensor, empty label box lifting photoelectric sensor, and set(ting)value input unit, counter, wants box switch, belt starting switch, battery main switch, emergency stop switch, reset switch.
As shown in Figure 6, the method for detonator coding disclosed in this invention and labeling specifically comprises the following steps:
Conveyor starts, empty label box 10 transmits along lower floor's belt, arrival is put while signing the stamp station, empty label box photoelectric sensor by lower floor's belt place confirms, empty label box lift cylinder 18 drives lifting tables and is down to lower floor's belt position, and the push rod that empty label box cuts box cylinder 16 stretches out to be realized holding back, the push rod of empty label box thruster cylinder 15 stretches out, the empty label box of holding back is delivered to the lifting table of protective shield opposite side, lifting table rises, and empty label box is delivered to put and sign the stamp station.Empty label box lifting photoelectric sensor from here detects, if empty label box is removed, repeats above-mentioned action, send next empty label box to sign the stamp station to putting; Otherwise, above-mentioned pause in action.
After empty label box is removed, by manually the previously prepd bar coded sticker being put into to the sky label box, make it to become real label box 3, the real label box that is placed on the station right side is placed a mouthful place, real label box thruster photoelectric sensor confirmation from here, the second port door 13 is opened, the push rod action of real label box thruster cylinder 12, real label box is pushed through to the second port door, deliver to the upper strata belt.
When real label box arrives mounted box labeling station, by real label box photoelectric sensor, confirm, put the laser marker work of signing the stamp station, the numerical value of setting according to the set(ting)value input unit, by central processing unit, controlled, continuously in 5 actual coding boxes, the detonator stamp of 20, every box, pass through rolling counters forward, push to the upper strata belt after completing, be positioned at the rear of above-mentioned real label box.If central processing unit is received the signal of wanting the box switch to send, cut box lift cylinder 6 and drive 8 declines of section box plate, with realization, hold back, simultaneously, the push rod action of the first port door cylinder 5, driving the first port door 7 rises to realize opening the door, then, the push rod continuous movement of labeling thruster cylinder 9, by the real label box 3 held back and 5 follow-up actual coding boxes 2 thereof, deliver in the lump on the mounted box labeling station of protective shield opposite side, by manually by 5 actual coding boxes totally 100 detonators take out, install in same finished product box, and the label in real label box is taken out, stick on this finished product box, completed the work of mounted box labeling.
Claims (2)
1. a detonator coding and device for labeling, consist of workpiece conveying mechanism and operation position; Described workpiece conveying mechanism comprises horizontal feed device and vertical conveying device, and described operation position refers to put signs stamp station (17) and mounted box labeling station (11); The horizontal feed device consists of conveyor (1), has the upper strata belt of forward and lower floor's belt of return; It is characterized in that, be provided with labeling corresponding to the level attitude of the height of upper strata belt and mounted box labeling station and divide the box device, corresponding to the height of lower floor's belt with put the level attitude of signing the stamp station and be provided with to put and sign a minute box device; Labeling divides the box device to be comprised of the first port door (7), section box plate (8), labeling thruster cylinder (9); It is upper that the first port door is flush-mounted in protective shield (4), with the push rod of the first port door cylinder (5), is connected; Cut the top that the box plate is positioned at the upper strata belt, and vertical with it, with the push rod that cuts box lift cylinder (6), be connected; Labeling thruster cylinder is relative with the first port door; Put sign minute box device by the second port door (13), empty label box cut box cylinder (16), empty label box thruster cylinder (15) forms; The second port door is flush-mounted on protective shield, with the push rod of the second port door cylinder (14), is connected; Described empty label box cuts the top that the box cylinder is positioned at lower floor's belt, and empty label box thruster cylinder is relative with the second port door; Described workpiece vertical conveying device, refer to and put empty label box lift cylinder (18) and the real label box thruster cylinder (12) of signing in the stamp station; The push rod of empty label box lift cylinder connects the sedimentation platform, and sedimentation platform lowest limit position is corresponding with the height of lower floor's belt; Putting on the platform of signing the stamp station, corresponding to the position of real label box thruster cylinder and the second port door, and the position of empty label box lift cylinder, be respectively equipped with real label box and place mouth, empty label box conveying end;
Above-mentioned section box lift cylinder, labeling thruster cylinder, the first port door cylinder, empty label box lift cylinder, empty label box thruster cylinder, the second port door cylinder, empty label box cut box cylinder, real label box thruster cylinder, connect with No. 1 magnetic valve, No. 2 magnetic valves, No. 3 magnetic valves, No. 4 magnetic valves, No. 5 magnetic valves, No. 6 magnetic valves, No. 7 magnetic valves, No. 8 magnetic valves respectively, be connected to the output terminal of central processing unit; The input terminus of central processing unit connects real label box photoelectric sensor, real label box thruster photoelectric sensor, empty label box photoelectric sensor, empty label box lifting photoelectric sensor, and set(ting)value input unit, counter, wants box switch, belt starting switch, battery main switch, emergency stop switch, reset switch.
2. the method for a detonator coding and labeling, is characterized in that, comprise the following steps,
1) when label stamp station is put in empty label box (10) arrival, empty label box photoelectric sensor by lower floor's belt place is confirmed, control No. 4 magnetic valves via central processing unit and connect, empty label box lift cylinder (18) drives lifting table and is down to lower floor's belt position; No. 7 magnetic valve is connected, the push rod that empty label box cuts box cylinder (16) stretches out to be realized holding back, then, No. 5 magnetic valve is connected, the push rod of empty label box thruster cylinder (15) stretches out, and the empty label box of holding back is delivered to the lifting table of protective shield opposite side, and No. 4 magnetic valve is connected again, empty label box lift cylinder drives lifting table and rises, and empty label box is delivered to put and sign the stamp station; Empty label box lifting photoelectric sensor from here detects, if empty label box is removed, repeats above-mentioned action, send next empty label box to sign the stamp station to putting; Otherwise, above-mentioned pause in action;
2) put and sign on the stamp station by manually the previously prepd bar coded sticker being put into to the sky label box, make it to become real label box (3), the real label box that is placed on the station right side is placed a mouthful place, real label box thruster photoelectric sensor is from here confirmed, via central processing unit, control, No. 6 magnetic valve is connected, the push rod action of the second port door cylinder (14), driving the second port door (13) rising opens the door with realization, then, No. 8 magnetic valve is connected, the push rod action of real label box thruster cylinder (12), real label box is pushed through to the second port door, deliver to the upper strata belt;
3) when above-mentioned real label box arrives mounted box labeling station, by real label box photoelectric sensor, confirm, put the laser marker work of signing the stamp station, the numerical value of setting according to the set(ting)value input unit, controlled by central processing unit, to the detonator stamp in the actual coding box (2) of setting quantity, pass through rolling counters forward continuously, push to the upper strata belt after completing, be positioned at the rear of above-mentioned real label box;
4) if central processing unit is received the signal of wanting the box switch to send, controlling No. 1 magnetic valve connects, the push rod that cuts box lift cylinder (6) stretches out, drive and cut box plate (8) decline, with realization, hold back, simultaneously, No. 3 magnetic valve is connected, the push rod action of the first port door cylinder (5), driving the first port door (7) rising opens the door with realization, then, No. 2 magnetic valve is connected repeatedly, the push rod continuous movement of labeling thruster cylinder (9), by the real label box held back and the actual coding box of follow-up setting quantity thereof, deliver to successively on the mounted box labeling station of protective shield opposite side, by the detonator in the actual coding box that manually will set quantity, taken out, install in finished product box, and the label in real label box is taken out, stick on this finished product carton, completed the work of mounted box labeling.
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