CN102926551A - Device and method for reinforcing flexural concrete member - Google Patents
Device and method for reinforcing flexural concrete member Download PDFInfo
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Abstract
本发明是一种加固受弯混凝土构件的装置及方法。本发明在被加固混凝土构件的受拉面两端开槽,将带预留孔的钢板分别顶在构件两端,张拉钢铰线使钢板与混凝土构件形成反力台;将粘结夹持纤维增强复合材料片端的钢夹具嵌入槽内,并用锚栓将一端的夹具锚固于混凝土中,另一端的夹具利用螺栓和搭接钢块进行连接;再把穿过钢板与搭接钢块连接的高强螺栓作为张拉杆,利用千斤顶对纤维增强复合材料进行张拉;最后粘贴纤维增强复合材料并把张拉端的夹具锚固于混凝土中,在被加固混凝土构件的两端粘贴U型箍,待粘结胶固化后逐步分级放张预应力。本发明利用被加固混凝土构件本身作为张拉反力平台,避免制作复杂的张拉装置,并解决了纤维增强复合材料预应力的锚固问题。
The invention relates to a device and a method for strengthening a bending concrete member. The invention makes grooves at both ends of the tensile surface of the reinforced concrete member, pushes the steel plates with reserved holes on the two ends of the member respectively, and stretches the steel hinge line so that the steel plate and the concrete member form a reaction platform; the bonded and clamped fiber The steel fixture at the end of the reinforced composite sheet is embedded in the groove, and the fixture at one end is anchored in the concrete with an anchor bolt, and the fixture at the other end is connected with the bolt and the lap steel block; The bolt is used as a tension rod, and the fiber-reinforced composite material is stretched by a jack; finally, the fiber-reinforced composite material is pasted and the clamp at the tensioning end is anchored in the concrete, and U-shaped hoops are pasted on both ends of the reinforced concrete member. After curing, gradually release the prestressed tension. The invention uses the reinforced concrete member itself as a tensioning reaction force platform, avoids making complicated tensioning devices, and solves the anchoring problem of the prestressed force of fiber reinforced composite materials.
Description
技术领域 technical field
本发明是一种加固受弯混凝土构件的装置及方法,特别是一种预应力纤维增强复合材料片材加固受弯混凝土构件的装置及方法,属于加固受弯混凝土构件的装置及方法的改造技术。 The invention relates to a device and method for strengthening a flexural concrete member, in particular to a device and method for reinforcing a flexural concrete member with a prestressed fiber reinforced composite material sheet, which belongs to the transformation technology of the device and method for strengthening a flexural concrete member .
背景技术 Background technique
由于施工缺陷、腐蚀、超载或疲劳等因素引起混凝土的损伤,导致了在役桥梁、隧道、工业厂房和海洋平台等结构存在一定的安全隐患,这些受损混凝土结构通常采用加固补强的方式来达到当前的使用标准。近年来,纤维增强复合材料片材(包含板和布)以其重量轻、刚度和强度高、抗腐蚀性和疲劳性强等优点,在混凝土结构加固工程中得到了广泛的应用。然而,目前实际加固工程中的纤维增强复合材料片材加固方法主要采用的是被动加固技术,这种技术主要存在下列缺点:作为补强材料的高强纤维片材只有在被加固结构二次受力,发生进一步变形之后才能逐步发挥作用,致使纤维片材材料强度不能充分发挥,整体加固效率低;另外,对于既有损伤的混凝土结构,该类外贴纤维增强复合材料片材加固技术并不能恢复已有的损伤,改善原结构变形的能力有限。 Concrete damage caused by construction defects, corrosion, overloading or fatigue has led to certain safety hazards in structures such as bridges, tunnels, industrial plants and offshore platforms in service. These damaged concrete structures are usually reinforced by means of reinforcement. meet current usage standards. In recent years, fiber-reinforced composite sheets (including plates and cloths) have been widely used in concrete structure reinforcement projects due to their light weight, high stiffness and strength, and strong corrosion resistance and fatigue resistance. However, at present, the fiber-reinforced composite material sheet reinforcement method in the actual reinforcement project mainly adopts the passive reinforcement technology, which mainly has the following disadvantages: the high-strength fiber sheet as a reinforcement material can only be stressed when the reinforced structure is stressed twice , it can gradually play a role after further deformation occurs, so that the strength of the fiber sheet material cannot be fully exerted, and the overall reinforcement efficiency is low; in addition, for the existing damaged concrete structure, this kind of external fiber reinforced composite material sheet reinforcement technology cannot recover Existing damage has limited ability to improve deformation of the original structure.
为解决上述被动加固技术存在的问题,预应力纤维增强复合材料片材加固混凝土结构的新技术应运而生。该技术将纤维增强复合材料片材粘贴加固技术和体外预应力筋加固的长处结合在一起,进一步改善了加固效果,能更好地发挥纤维片材的高强抗拉性能,对加固构件正常使用阶段的裂缝和变形有显著改善,明显提高整体加固效果。在预应力纤维增强复合材料片材加固受弯混凝土构件技术中,纤维增强复合材料片材预应力的施加与锚固是关键问题。目前,纤维增强复合材料预应力施加方法可分为间接法及直接张拉法。其中,间接法由于可提供的预应力较小,通常不被实际工程所采用;而现有的直接张拉技术,则需要特定的装置作为张拉平台,这既增大了施工难度,又提高了工程造价。另外,虽然国内外对预应力纤维增强复合材料加固结构都进行了较多的了研究,但仍然没有很好的解决端部锚固的问题,特别是端部锚固与预应力施加是分步实施,使加固工程增加了工作量。 In order to solve the problems of the above-mentioned passive reinforcement technology, a new technology of strengthening concrete structures with prestressed fiber-reinforced composite material sheets has emerged as the times require. This technology combines the strengths of fiber-reinforced composite sheet bonding and reinforcement with external prestressed tendons, which further improves the reinforcement effect and can better exert the high-strength and tensile properties of fiber sheets. The cracks and deformation have been significantly improved, and the overall reinforcement effect has been significantly improved. In the technology of prestressed fiber-reinforced composite material sheets to strengthen flexural concrete members, the application and anchorage of fiber-reinforced composite material sheet prestress are key issues. At present, the prestressing methods of fiber reinforced composite materials can be divided into indirect method and direct tension method. Among them, the indirect method is usually not used in actual projects due to the small prestress provided; while the existing direct tensioning technology requires a specific device as a tensioning platform, which not only increases the difficulty of construction, but also improves project cost. In addition, although a lot of research has been done on the reinforced structure of prestressed fiber reinforced composite materials at home and abroad, the problem of end anchorage is still not well solved, especially the end anchorage and prestressing are carried out step by step. This increases the workload of the reinforcement project.
发明内容 Contents of the invention
本发明的目的在于考虑上述问题而提供一种节省材料,降低成本,施工简单的加固受弯混凝土构件的装置。 The object of the present invention is to provide a material-saving, cost-reducing, and simple construction device for reinforcing bending concrete members in consideration of the above problems.
本发明的目的在于考虑上述问题而提供一种操作简单,方便实用的加固受弯混凝土构件的方法。 The object of the present invention is to provide a simple, convenient and practical method for strengthening flexural concrete members in consideration of the above problems.
本发明的技术方案是:本发明的加固受弯混凝土构件的装置,包括有纤维增强复合材料片材、第一夹具和第二夹具、第一锚栓和第二锚栓、第一螺栓、搭接钢块、第一钢板和第二钢板、钢铰线、第二螺栓、千斤顶、U型箍,其中被加固混凝土构件的受拉面两端开槽,带预留孔的第一钢板和第二钢板分别顶在被加固混凝土构件的两端,第一钢板和第二钢板的两端分别张拉有使之与被加固混凝土构件形成反力台的钢铰线,第一夹具和第二夹具分别粘结夹持在纤维增强复合材料片材的两端;被加固混凝土构件的两槽之间表面涂抹粘结树脂后,第一夹具和第二夹具嵌入被加固混凝土构件两端所设的槽内;第一锚栓将一端的第一夹具锚固于混凝土中;第一螺栓将搭接钢块与第二夹具连接在一起,第二螺栓穿过第一钢板与搭接钢块连接;千斤顶张拉第二螺栓,给纤维增强复合材料片材施加预应力;纤维增强复合材料片材粘贴于被加固混凝土构件的表面,且第二锚栓将夹持纤维增强材料复合片材的第二夹具植入混凝土内;被加固混凝土构件的两端部粘贴由纤维增强复合材料制作的 U型箍。 The technical solution of the present invention is: the device for strengthening the flexural concrete member of the present invention includes a fiber reinforced composite material sheet, a first clamp and a second clamp, a first anchor bolt and a second anchor bolt, a first bolt, a lap Connecting steel block, first steel plate and second steel plate, steel hinge wire, second bolt, jack, U-shaped hoop, wherein the two ends of the tensile surface of the reinforced concrete member are grooved, the first steel plate and the second steel plate with reserved holes The steel plates are pressed against the two ends of the reinforced concrete member respectively, and the two ends of the first steel plate and the second steel plate are respectively stretched with steel hinge lines to form a reaction platform with the reinforced concrete member. The first clamp and the second clamp are respectively Bonding and clamping at both ends of the fiber-reinforced composite material sheet; after the bonding resin is applied on the surface between the two grooves of the reinforced concrete member, the first clamp and the second clamp are embedded in the grooves set at both ends of the reinforced concrete member ; the first anchor bolt anchors the first fixture at one end in the concrete; the first bolt connects the lapped steel block with the second fixture, and the second bolt passes through the first steel plate to connect with the lapped steel block; the jack tensions The second bolt applies prestress to the fiber-reinforced composite sheet; the fiber-reinforced composite sheet is pasted on the surface of the reinforced concrete member, and the second anchor bolt implants the second clamp holding the fiber-reinforced composite sheet Inside the concrete; U-shaped hoops made of fiber-reinforced composite materials are pasted at both ends of the reinforced concrete member.
上述待纤维增强复合材料片材粘结胶固化后放张预应力,拆除搭接钢块和第一钢板及第二钢板。 After the bonding glue of the fiber-reinforced composite sheet is cured, the tension prestress is released, and the overlapping steel blocks, the first steel plate and the second steel plate are removed.
上述钢铰线设有4根, 4根钢铰线将第一钢板和第二钢板分别固定于被加固混凝土构件的两端,形成预应力张拉反力台。 There are 4 above-mentioned steel hinge lines, and the 4 steel hinge lines respectively fix the first steel plate and the second steel plate to the two ends of the reinforced concrete member to form a prestressed tension reaction platform.
上述第一钢板在对应第二夹具的高度处预留有张拉孔。 The above-mentioned first steel plate has a tension hole reserved at a height corresponding to the second clamp.
上述搭接钢块的高度与第二夹具的高度相同,搭接钢块一侧预留与第二夹具对应的螺栓连接孔,另一侧预留用于连接张拉第二螺栓的螺孔。 The height of the above-mentioned overlapping steel block is the same as that of the second fixture, and the bolt connection holes corresponding to the second fixture are reserved on one side of the lapping steel block, and the screw holes for connecting the tensioning second bolts are reserved on the other side.
本发明加固受弯混凝土构件的方法,包括以下步骤: The method for strengthening the flexural concrete member of the present invention comprises the following steps:
1)在被加固混凝土构件的受拉面两端开槽; 1) Grooving at both ends of the tensile surface of the reinforced concrete member;
2)将带预留孔的第一钢板和第二钢板分别顶在被加固构件两端,张拉钢铰线使第一钢板和第二钢板与被加固混凝土构件形成反力台; 2) Put the first steel plate and the second steel plate with reserved holes on the two ends of the reinforced member respectively, and stretch the steel hinge line so that the first steel plate, the second steel plate and the reinforced concrete member form a reaction platform;
3)利用第一夹具和第二夹具分别粘结夹持纤维增强复合材料片材两端; 3) Using the first clamp and the second clamp to respectively bond and clamp the two ends of the fiber reinforced composite material sheet;
4)在被加固混凝土构件的两槽之间表面涂抹粘结树脂后,将第一夹具和第二夹具嵌入槽内; 4) After smearing bonding resin on the surface between the two grooves of the reinforced concrete member, insert the first fixture and the second fixture into the groove;
5)采用第一锚栓将一端的第一夹具锚固于混凝土中; 5) Use the first anchor bolt to anchor the first clamp at one end to the concrete;
6)利用第一螺栓将搭接钢块与第二夹具连接起来; 6) Use the first bolt to connect the lapped steel block with the second fixture;
7)利用千斤顶张拉穿过第一钢板与搭接钢块连接的第二螺栓,给纤维增强材料复合片材施加预应力; 7) Use a jack to stretch the second bolt that passes through the first steel plate and the lapped steel block to apply prestress to the fiber reinforced material composite sheet;
8)将纤维增强材料复合片材粘贴于被加固混凝土构件的表面,并利用第二锚栓把夹具植入混凝土内; 8) Paste the fiber-reinforced material composite sheet on the surface of the reinforced concrete member, and use the second anchor bolt to implant the fixture into the concrete;
9)在被加固混凝土构件两端部粘贴由纤维增强复合材料制作的U型箍; 9) Paste U-shaped hoops made of fiber-reinforced composite materials at both ends of the reinforced concrete member;
10)待粘结胶固化后放张预应力,拆除搭接钢块和第一钢板及第二钢板。 10) After the bonding glue is cured, release the prestressing force, and remove the overlapping steel block, the first steel plate and the second steel plate.
本发明在混凝土构件的受拉面两端开槽,将带预留孔的钢板分别顶在构件两端,张拉钢铰线使钢板与混凝土构件形成反力台;接着,将粘结夹持纤维增强复合材料两端的钢夹具嵌入槽内,并采用锚栓将一端的夹具锚固于混凝土中,另一端的夹具则利用螺栓和搭接钢块进行连接;然后,把穿过钢板与搭接钢块连接的高强螺栓作为张拉杆,利用千斤顶对纤维增强复合材料进行张拉;最后,粘贴纤维增强复合材料并把张拉端的夹具锚固于混凝土中,在加固构件的两端粘贴U型箍,待粘结胶固化后逐步分级放张预应力。本发明与现有的其它方法相比,是一种便于实施的纤维增强复合材料片材预应力加固技术,利用被加固的混凝土构件本身作为张拉反力平台,避免了制作复杂的张拉装置,同时较好的解决了纤维增强复合材料预应力的锚固问题,适用于所有利用纤维增强复合材料片材加固的受弯混凝土构件。本发明是一种设计巧妙,性能优良,方便实用的加固受弯混凝土构件的装置及方法。 In the present invention, slots are made at both ends of the tensile surface of the concrete member, and the steel plates with reserved holes are pushed against the two ends of the member respectively, and the steel hinge wire is stretched so that the steel plate and the concrete member form a reaction platform; then, the bonded and clamped fiber The steel clamps at both ends of the reinforced composite material are embedded in the groove, and anchor bolts are used to anchor the clamp at one end to the concrete, and the clamp at the other end is connected with bolts and lap steel blocks; The connected high-strength bolts are used as tension rods, and the fiber-reinforced composite materials are stretched by jacks; finally, the fiber-reinforced composite materials are pasted and the clamps at the tensioning end are anchored in the concrete, and U-shaped hoops are pasted on both ends of the reinforcement components. After the glue is cured, the tensile prestress is released step by step. Compared with other existing methods, the present invention is an easy-to-implement fiber-reinforced composite material sheet prestressed reinforcement technology, which uses the reinforced concrete member itself as a tensioning reaction platform, avoiding making complicated tensioning devices , and at the same time, it better solves the anchoring problem of prestressed fiber reinforced composite materials, and is suitable for all flexural concrete members reinforced by fiber reinforced composite material sheets. The invention is a convenient and practical device and method for strengthening bending concrete members with ingenious design and excellent performance.
附图说明 Description of drawings
图1为本发明利用被加固构件作为反力台进行纤维增强复合材料预应力张拉和锚固的结构示意图; Fig. 1 is the structure schematic diagram that the present invention utilizes the reinforced member to carry out the prestressed tensioning and anchoring of the fiber reinforced composite material as the reaction platform;
图2是张拉端锚固区的局部放大图。 Figure 2 is a partial enlarged view of the anchorage area at the tension end.
具体实施方式 Detailed ways
实施例: Example:
本发明的结构示意图如图1、2所示,本发明的加固受弯混凝土构件的装置,包括有纤维增强复合材料片材2、第一夹具3和第二夹具4、第一锚栓5和第二锚栓51、第一螺栓6、搭接钢块7、第一钢板8和第二钢板9、钢铰线10、第二螺栓11、千斤顶12、U型箍13,其中被加固混凝土构件1的受拉面两端开槽,带预留孔的第一钢板8和第二钢板9分别顶在被加固混凝土构件1的两端,第一钢板8和第二钢板9的两端分别张拉有使之与被加固混凝土构件1形成反力台的钢铰线10,第一夹具3和第二夹具4分别粘结夹持在纤维增强复合材料片材2的两端;被加固混凝土构件1的两槽之间表面涂抹粘结树脂后,第一夹具3和第二夹具4嵌入被加固混凝土构件1两端所设的槽内;第一锚栓5将一端的第一夹具3锚固于混凝土中;第一螺栓6将搭接钢块7与第二夹具4连接在一起,第二螺栓11穿过第一钢板8与搭接钢块7连接;千斤顶12张拉第二螺栓11,给纤维增强复合材料片材2施加预应力;纤维增强复合材料片材2粘贴于被加固混凝土构件1的表面,且第二锚栓51将夹持纤维增强材料复合片材2的第二夹具4植入混凝土内;被加固混凝土构件1的两端部粘贴由纤维增强复合材料制作的 U型箍13。
The structure schematic diagram of the present invention is shown in Fig. 1, 2, and the device for strengthening the concrete member of bending of the present invention includes fiber-reinforced
上述待纤维增强复合材料片材2粘结胶固化后放张预应力,拆除搭接钢块7和第一钢板8及第二钢板9。
After the bonding glue of the fiber reinforced
上述钢铰线10设有4根, 4根钢铰线10将第一钢板8和第二钢板9分别固定于被加固混凝土构件1的两端。
Above-mentioned
本实施例中,上述第一钢板8在对应第二夹具4的高度处预留有张拉孔。
In this embodiment, the above-mentioned
上述搭接钢块7的高度与第二夹具4的高度相同,搭接钢块7一侧预留与第二夹具4对应的螺栓连接孔,另一侧预留用于连接张拉第二螺栓11的螺孔。
The height of the above-mentioned overlapping
本发明加固受弯混凝土构件的方法,是利用被加固混凝土构件1本身作为反力平台,采用开槽嵌入的方式将夹持纤维增强复合材料片材2的第一夹具3锚固于混凝土构件中,通过搭接钢块7与第二夹具4的连接,利用千斤顶12张拉搭接钢块7的第二螺栓11,实施对构件进行预应力纤维增强复合材料加固,避免了制定复杂的张拉装置。在实际中的实施方式包括以下具体的步骤:
The method for strengthening the flexural concrete member of the present invention is to use the reinforced
1)开槽。根据第一夹具3和第二夹具4的尺寸在被加固混凝土构件1的受拉面两端开槽,第一夹具3和第二夹具4均由预留连接锚栓孔的两部分组成,上下部分的对接面构造成波浪形,上下部分对接能形成整体,开槽的深度刚好使得夹具上下部分的对接面与被加固混凝土构件1的受拉面在同一水平面上。另外,第二夹具4一侧预留螺栓连接孔,如图2所示;
1) Grooving. According to the size of the
2)形成张拉反力台。将第一钢板8和第二钢板9分别顶在被加固构件1两端,在预留孔穿入4根钢铰线把第一钢板8和第二钢板9连接起来,张拉钢铰线10使第一钢板8和第二钢板9与被加固混凝土构件1形成反力台,其中第一钢板8在对应第二夹具4的高度处预留外接张拉孔,如图1所示;
2) Form a tension reaction platform. Put the
3)粘结夹持纤维增强复合材料两端。根据被加固混凝土构件尺寸裁剪或现编纤维增强复合材料片材2,然后在第一夹具3和第二夹具4上下部分对接表面涂抹粘结树脂,用第一夹具3和第二夹具4分别粘结夹持纤维增强复合材料片材2的两端;
3) Bonding and clamping the two ends of the fiber reinforced composite material. Cut or weave the fiber reinforced
4)嵌入夹具。涂抹粘结树脂在被加固构件1的两槽之间表面后,把第一夹具3和第二夹具4嵌入槽内,并采用第一锚栓5将第一夹具3锚固于混凝土中;
4) Insert the fixture. After applying adhesive resin on the surface between the two grooves of the reinforced
5)连接搭接钢块。利用第一螺栓6将搭接钢块7与第二夹具4)连接起来,其中,搭接钢块7的高度与第二夹具4高度相同,搭接钢块7一侧预留与第二夹具4对应的螺栓连接孔,另一侧预留用于连接第二螺栓11的螺孔;
5) Connect lap steel blocks. Use the
6)张拉纤维增强复合材料。利用12~16mm的高强第二螺栓11穿过第一钢板8与搭接钢块7连接,利用千斤顶12直接张拉第二螺栓11,使纤维增强复合材料片材2获得预应力;
6) Tensile fiber reinforced composites. Using high-strength
7)粘贴纤维增强复合材料。利用第二锚栓51将第二夹具4植入混凝土内,然后把纤维增强复合材料片材2用树脂浸渍粘贴于被加固混凝土构件1表面,并在被加固混凝土构件1两端靠近夹具区域的侧面涂抹树脂,各端每隔80mm粘贴2~3条由纤维增强复合材料制作的U型箍13;
7) Paste fiber-reinforced composite materials. Use the
8)释放预应力。待粘结胶固化后,分级逐步放张预应力,拆除搭接钢块7、第一钢板8和第二钢板9。
8) Release the prestress. After the bonding glue is cured, the prestress is released step by step, and the overlapping
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