CN102926365B - Collecting arm of float-garbage ship - Google Patents
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- CN102926365B CN102926365B CN201210453279.XA CN201210453279A CN102926365B CN 102926365 B CN102926365 B CN 102926365B CN 201210453279 A CN201210453279 A CN 201210453279A CN 102926365 B CN102926365 B CN 102926365B
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- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
- Y02A20/204—Keeping clear the surface of open water from oil spills
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Abstract
本发明公开了一种清漂船的收集臂,包括上层收集臂、下层收集臂、上层收集臂控制油缸、下层收集臂控制油缸、旋转支撑轴和驱动马达,所述上层收集臂和下层收集臂均转动支撑在旋转支撑轴上,上层收集臂位于下层收集臂的上方,上层收集臂的长度大于下层收集臂的长度,上层收集臂控制油缸的一端与上层收集臂铰接,下层收集臂控制油缸的一端与下层收集臂铰接,驱动马达传动连接旋转支撑轴,所述旋转支撑轴由上轴和下轴轴向连接而成,驱动马达的输出轴、上轴和下轴依次连接,所述上层收集臂转动支撑在上轴上,所述下层收集臂转动支撑在下轴上。本发明能够快速有效地收拢近岸浅滩的漂浮物,且操作简单方便。
The invention discloses a collecting arm of a drift clearing ship, which comprises an upper layer collecting arm, a lower layer collecting arm, an upper layer collecting arm control oil cylinder, a lower layer collecting arm control oil cylinder, a rotating support shaft and a driving motor, the upper layer collecting arm and the lower layer collecting arm They are all rotatably supported on the rotating support shaft. The upper collecting arm is located above the lower collecting arm. The length of the upper collecting arm is longer than that of the lower collecting arm. One end of the upper collecting arm controls the cylinder and the upper collecting arm is hinged. The lower collecting arm controls the One end is hinged with the lower collecting arm, and the driving motor is connected to the rotating support shaft. The rotating supporting shaft is formed by axially connecting the upper shaft and the lower shaft. The output shaft of the driving motor, the upper shaft and the lower shaft are sequentially connected. The upper collecting The arm is rotatably supported on the upper shaft, and the lower layer collecting arm is rotatably supported on the lower shaft. The invention can quickly and effectively collect the floating objects in the near-shore shoal, and the operation is simple and convenient.
Description
技术领域 technical field
本发明涉及一种在城乡河网清漂时采用的收集设备,尤其是清漂船上的收拢漂浮物的收集装置。 The invention relates to a collection device used in the cleaning of urban and rural river networks, in particular to a collection device for collecting floating objects on a cleaning ship.
背景技术 Background technique
目前,城乡河网的清漂设备采用的主要工作方式是,将水生植物进行切割,利用收集臂或收集耙将其聚拢,然后采用全自动输送带将其打捞送至船舱,最后再进行相应处理和堆放。其中,收集臂一般采用整体结构形式,在一定水深处可以充分发挥其作用。但是,当清漂设备靠近河岸或浅滩时,由于护岸存在坡度,或浅滩水深不够,整体形式的收集臂摆动打开过程中会先触及水下河岸或河滩,而无法到达整个水面宽度,而近岸浅滩处由于水的流速低,极易聚集漂浮的垃圾,从而成为目前清漂工作的难点。 At present, the main working method of the drift cleaning equipment in urban and rural river networks is to cut the aquatic plants, use the collection arm or collection rake to gather them, and then use the automatic conveyor belt to salvage them and send them to the cabin, and finally carry out corresponding treatment and stacked. Among them, the collection arm generally adopts an integral structure, which can fully play its role at a certain water depth. However, when the cleaning and drifting equipment is close to the river bank or shoal, due to the slope of the revetment, or the depth of the shoal is not enough, the overall form of the collection arm will first touch the underwater river bank or river beach during the swing and open process, and cannot reach the entire width of the water surface. Due to the low flow rate of water in the shoal, it is very easy to gather floating garbage, which has become a difficult point in the current work of cleaning and drifting.
针对近岸浅滩处的垃圾收集,现在常用的手段有两种,一种是采用收集耙的方式,但对操作人员要求高,且不够灵活快捷,另一种是通过人工打捞的方式,自动化程度较低,显然,这两种方法效率都较低。 There are two commonly used methods for garbage collection near the shore and shallows. One is to collect rakes, but the requirements for operators are high, and it is not flexible enough. Obviously, both methods are less efficient.
发明内容 Contents of the invention
本发明的目的在于提供一种能够快速有效地收拢近岸浅滩的漂浮物,且操作简单方便的清漂船的收集臂。 The object of the present invention is to provide a collecting arm of a drift cleaning vessel that can quickly and effectively collect floating objects in near-shore shoals and is simple and convenient to operate.
为了达到上述目的,本发明的技术方案是:一种清漂船的收集臂,包括上层收集臂、下层收集臂、上层收集臂控制油缸、下层收集臂控制油缸、旋转支撑轴和驱动马达,所述上层收集臂和下层收集臂均转动支撑在旋转支撑轴上,上层收集臂位于下层收集臂的上方,上层收集臂的长度大于下层收集臂的长度,上层收集臂控制油缸的一端与上层收集臂铰接,下层收集臂控制油缸的一端与下层收集臂铰接,驱动马达传动连接旋转支撑轴,所述旋转支撑轴由上轴和下轴轴向连接而成,驱动马达的输出轴、上轴和下轴依次连接,所述上层收集臂转动支撑在上轴上,所述下层收集臂转动支撑在下轴上。 In order to achieve the above object, the technical solution of the present invention is: a collecting arm of the drift cleaning ship, comprising an upper layer collecting arm, a lower layer collecting arm, an upper layer collecting arm control cylinder, a lower layer collecting arm control cylinder, a rotating support shaft and a drive motor, the Both the upper layer collecting arm and the lower layer collecting arm are rotatably supported on the rotating support shaft. The upper layer collecting arm is located above the lower layer collecting arm. The length of the upper layer collecting arm is greater than the length of the lower layer collecting arm. Hinged, one end of the control cylinder of the lower collection arm is hinged with the lower collection arm, and the drive motor is connected to the rotating support shaft. The rotating support shaft is formed by axially connecting the upper shaft and the lower shaft. The shafts are connected in sequence, the upper layer collecting arm is rotatably supported on the upper shaft, and the lower layer collecting arm is rotatably supported on the lower shaft.
所述上层收集臂包括上摆臂框架、上主动旋转齿轮、上从动轴、上从动旋转齿轮和上排链,其中上主动旋转齿轮固定在上轴上,上从动轴转动支撑在上摆臂框架的远离上轴端,上从动旋转齿轮固定在上从动轴上,上排链首尾相连封闭成环形,且分别与上主动旋转齿轮、上从动旋转齿轮啮合;所述下层收集臂包括下摆臂框架、下主动旋转齿轮、下从动轴、下从动旋转齿轮和下排链,其中下主动旋转齿轮固定在下轴上,下从动轴转动支撑在下摆臂框架的远离下轴端,下从动旋转齿轮固定在下从动轴上,下排链首尾相连封闭成环形,且分别与下主动旋转齿轮、下从动旋转齿轮啮合。 The upper collecting arm includes an upper swing arm frame, an upper driving rotation gear, an upper driven shaft, an upper driven rotation gear and an upper chain, wherein the upper driving rotation gear is fixed on the upper shaft, and the upper driven shaft is rotatably supported on the upper The swing arm frame is away from the upper shaft end, the upper driven rotating gear is fixed on the upper driven shaft, the upper chain is connected end to end to form a ring, and meshes with the upper driving rotating gear and the upper driven rotating gear respectively; the lower layer collects The arm includes a lower swing arm frame, a lower driving rotation gear, a lower driven shaft, a lower driven rotation gear and a lower chain, wherein the lower driving rotation gear is fixed on the lower shaft, and the lower driven shaft is rotatably supported on the lower swing arm frame away from the lower shaft end, the lower driven rotating gear is fixed on the lower driven shaft, and the lower row of chains is connected end to end to form a ring, and meshes with the lower driving rotating gear and the lower driven rotating gear respectively.
所述上层收集臂超出下层收集臂的长度L为下层收集臂高度H的1.0~1.7倍。 The length L of the upper collection arm beyond the lower collection arm is 1.0 to 1.7 times the height H of the lower collection arm.
所述上摆臂框架与上轴通过第一轴承连接;所述下摆臂框架与下轴通过第二轴承连接;驱动马达的输出轴、上轴和下轴依次通过联轴器连接。 The upper swing arm frame is connected to the upper shaft through the first bearing; the lower swing arm frame is connected to the lower shaft through the second bearing; the output shaft of the driving motor, the upper shaft and the lower shaft are connected through a coupling in sequence.
采用上述结构后,由于采用上层收集臂、下层收集臂,上层收集臂位于下层收集臂的上方,上层收集臂的长度大于下层收集臂的长度,因此,当船舶靠近河岸或浅滩时,根据河岸的实际斜度情况,通过下层收集臂控制油缸控制下层收集臂的打开角度,以有效避免与水下河岸或浅滩的相碰,而上层收集臂则可尽量打开,以扩大收集范围,直至整个水面宽度,从而达到收集近岸浅滩处水面漂浮物的目的。本发明在保证深水区域清漂的同时,实现了对近岸浅滩处漂浮物的快速有效收拢,大大提高了收集效率;而且上层收集臂、下层收集臂能分别独立动作,操作简单方便,对操作人员要求不高,劳动成本低。 After the above structure is adopted, due to the use of the upper collecting arm and the lower collecting arm, the upper collecting arm is located above the lower collecting arm, and the length of the upper collecting arm is greater than the length of the lower collecting arm. Therefore, when the ship approaches the river bank or shoal, according to the According to the actual slope, the opening angle of the lower collecting arm is controlled by the oil cylinder of the lower collecting arm, so as to effectively avoid collision with the underwater river bank or shoal, while the upper collecting arm can be opened as much as possible to expand the collection range to the entire width of the water surface , so as to achieve the purpose of collecting floating objects on the water surface in nearshore shoals. The present invention realizes fast and effective collection of floating objects near shore and shoals while ensuring clearing of deep water areas, and greatly improves collection efficiency; moreover, the upper layer collecting arm and the lower layer collecting arm can operate independently, and the operation is simple and convenient, which is very convenient for operation. The requirements for personnel are not high, and the labor cost is low.
附图说明 Description of drawings
以下结合附图给出的实施例对本发明作进一步详细的说明。 The present invention is described in further detail below in conjunction with the embodiment that accompanying drawing provides.
图1为本发明的清漂船的收集臂的结构主视图; Fig. 1 is the structural front view of the collecting arm of drift clearing ship of the present invention;
图2为本发明的清漂船的收集臂的俯视图; Fig. 2 is the top view of the collecting arm of the drift cleaning ship of the present invention;
图3为本发明中的驱动马达与上轴、下轴的连接示意图; Fig. 3 is the connection schematic diagram of drive motor among the present invention and upper shaft, lower shaft;
图4为图1的一种工作状态示意图; Fig. 4 is a schematic diagram of a working state of Fig. 1;
图5为图1的另一种工作状态示意图; Fig. 5 is another kind of working state schematic diagram of Fig. 1;
图6为本发明在清漂船上的安装示意图; Fig. 6 is the schematic diagram of installation of the present invention on the drift cleaning ship;
图7为本发明中的一种排链结构的局部立体图; Fig. 7 is a partial perspective view of a chain structure in the present invention;
图8为现有技术的整体形式的收集臂的工作状态示意图。 Fig. 8 is a schematic diagram of the working state of the collection arm in the overall form in the prior art.
具体实施方式 Detailed ways
如图8所示,现有技术的整体形式的收集臂包括控制油缸7和收集臂8,控制油缸7与收集臂8铰接。这种收集臂用于具有常规斜度河岸的河流清理时,靠近岸边的一些漂浮物9由于收集臂8与河岸相碰,而不能收集干净,或无法收集。 As shown in FIG. 8 , the collection arm in an integral form in the prior art includes a control cylinder 7 and a collection arm 8 , and the control cylinder 7 is hinged to the collection arm 8 . When this collecting arm is used for cleaning the river with a conventional slope bank, some floating objects 9 close to the bank cannot be collected cleanly or cannot be collected because the collecting arm 8 collides with the river bank.
如图1、2、3、4、5所示,本发明的清漂船的收集臂,包括上层收集臂1、下层收集臂2、上层收集臂控制油缸3、下层收集臂控制油缸4、旋转支撑轴5和驱动马达6,所述上层收集臂1和下层收集臂2均转动支撑在旋转支撑轴5上,上层收集臂1位于下层收集臂2的上方,上层收集臂1的长度大于下层收集臂2的长度,上层收集臂控制油缸3的一端与上层收集臂1铰接,下层收集臂控制油缸4的一端与下层收集臂2铰接,驱动马达6传动连接旋转支撑轴5,所述旋转支撑轴5由上轴5-1和下轴5-2轴向连接而成,驱动马达6的输出轴、上轴5-1和下轴5-2依次连接,所述上层收集臂1转动支撑在上轴5-1上,所述下层收集臂2转动支撑在下轴5-2上。 As shown in Figures 1, 2, 3, 4, and 5, the collecting arm of the drift cleaning ship of the present invention includes an upper layer collecting arm 1, a lower layer collecting arm 2, an upper layer collecting arm control cylinder 3, a lower layer collecting arm control cylinder 4, a rotating Support shaft 5 and drive motor 6, the upper layer collection arm 1 and the lower layer collection arm 2 are all rotatably supported on the rotation support shaft 5, the upper layer collection arm 1 is located above the lower layer collection arm 2, and the length of the upper layer collection arm 1 is longer than the lower layer collection arm. The length of the arm 2, one end of the upper collection arm control cylinder 3 is hinged with the upper collection arm 1, one end of the lower collection arm control cylinder 4 is hinged with the lower collection arm 2, and the drive motor 6 is connected to the rotating support shaft 5 through transmission. 5 is formed by the axial connection of the upper shaft 5-1 and the lower shaft 5-2, the output shaft of the driving motor 6, the upper shaft 5-1 and the lower shaft 5-2 are sequentially connected, and the upper collecting arm 1 is rotatably supported on the upper On the shaft 5-1, the lower layer collecting arm 2 is rotatably supported on the lower shaft 5-2.
如图1、2、3、4、5、7所示,所述上层收集臂1包括上摆臂框架1-1、上主动旋转齿轮1-2、上从动轴1-3、上从动旋转齿轮1-5和上排链1-4,其中上主动旋转齿轮1-2固定在上轴5-1上,上从动轴1-3转动支撑在上摆臂框架1-1的远离上轴5-1端,上从动旋转齿轮1-5固定在上从动轴1-3上,上排链1-4首尾相连封闭成环形,且分别与上主动旋转齿轮1-2、上从动旋转齿轮1-5啮合;所述下层收集臂2包括下摆臂框架2-1、下主动旋转齿轮2-2、下从动轴2-3、下从动旋转齿轮2-5和下排链2-4,其中下主动旋转齿轮2-2固定在下轴5-2上,下从动轴2-3转动支撑在下摆臂框架2-1的远离下轴5-2端,下从动旋转齿轮2-5固定在下从动轴2-3上,下排链2-4首尾相连封闭成环形,且分别与下主动旋转齿轮2-2、下从动旋转齿轮2-5啮合。 As shown in Figures 1, 2, 3, 4, 5, and 7, the upper collecting arm 1 includes an upper swing arm frame 1-1, an upper driving rotation gear 1-2, an upper driven shaft 1-3, and an upper driven shaft. The rotating gear 1-5 and the upper chain 1-4, wherein the upper driving rotating gear 1-2 is fixed on the upper shaft 5-1, and the upper driven shaft 1-3 is rotatably supported on the distance from the upper swing arm frame 1-1 At the shaft 5-1 end, the upper driven rotating gear 1-5 is fixed on the upper driven shaft 1-3, and the upper row chain 1-4 is connected end to end to form a ring, and is respectively connected with the upper driving rotating gear 1-2, the upper slave The driving rotation gear 1-5 meshes; the lower collecting arm 2 includes the lower swing arm frame 2-1, the lower driving rotation gear 2-2, the lower driven shaft 2-3, the lower driven rotation gear 2-5 and the lower chain 2-4, wherein the lower driving rotation gear 2-2 is fixed on the lower shaft 5-2, the lower driven shaft 2-3 is rotatably supported on the end of the lower swing arm frame 2-1 away from the lower shaft 5-2, and the lower driven rotation gear 2-5 is fixed on the lower driven shaft 2-3, and the lower row chain 2-4 is connected end to end to form a ring, and meshes with the lower driving rotation gear 2-2 and the lower driven rotation gear 2-5 respectively.
本发明中的上排链1-4和下排链2-4可以采用不锈钢长城网,如图7所示,例如采用江阴市神舟网链传动有限公司或者扬州市江都区华达金属网带厂提供的不锈钢长城网。上排链1-4和下排链2-4能在相应的上主动旋转齿轮1-2和下主动旋转齿轮2-2的带动下循环运动,在循环运动过程中,由于长城网上有很多间隙,能够产生较大的摩擦力,并且能带动收集臂周围水流,便于聚拢收集各类漂浮物,同时也可以充分过滤漂浮物表面残留水分,不易锈蚀,能长时间使用。当然,在上层收集臂1和下层收集臂2上也可采用滤水网代替上排链1-4和下排链2-4。 The upper chain 1-4 and the lower chain 2-4 in the present invention can use stainless steel Great Wall net, as shown in Figure 7, for example, use Jiangyin Shenzhou Net Chain Transmission Co., Ltd. or Yangzhou Jiangdu District Huada Metal Mesh Belt Factory Supplied stainless steel Great Wall Mesh. The upper chain 1-4 and the lower chain 2-4 can move circularly under the drive of the corresponding upper active rotating gear 1-2 and lower active rotating gear 2-2. , can generate greater friction, and can drive the water flow around the collecting arm, which is convenient to gather and collect all kinds of floating objects. At the same time, it can fully filter the residual moisture on the surface of floating objects, is not easy to rust, and can be used for a long time. Certainly, also can adopt water filtering net to replace upper row chain 1-4 and lower row chain 2-4 on upper layer collecting arm 1 and lower layer collecting arm 2.
如图1所示,所述上层收集臂1超出下层收集臂2的长度L为下层收集臂2高度H的1.0~1.7倍。即上层收集臂1的前端下角与下层收集臂2的前端下角的连线与水平线的夹角为30°左右。这样,便于清理具有常规斜度河岸的河流上的漂浮物。参见图1的右下角的直角三角形,所述上层收集臂1超出下层收集臂2的长度L是直角三角形的水平边;所述下层收集臂2高度H是直角三角形的垂直边。 As shown in FIG. 1 , the length L of the upper collection arm 1 beyond the lower collection arm 2 is 1.0 to 1.7 times the height H of the lower collection arm 2 . That is, the angle between the line between the lower angle of the front end of the upper layer collecting arm 1 and the lower angle of the front end of the lower layer collecting arm 2 and the horizontal line is about 30°. This facilitates the removal of floating debris on rivers with banks of regular slope. Referring to the right triangle in the lower right corner of Fig. 1, the length L of the upper collecting arm 1 beyond the lower collecting arm 2 is the horizontal side of the right triangle; the height H of the lower collecting arm 2 is the vertical side of the right triangle.
如图3所示,所述上摆臂框架1-1与上轴5-1通过第一轴承5-3连接;所述下摆臂框架2-1与下轴5-2通过第二轴承5-4连接;驱动马达6的输出轴、上轴5-1和下轴5-2依次通过联轴器5-5连接。 As shown in Figure 3, the upper swing arm frame 1-1 and the upper shaft 5-1 are connected through the first bearing 5-3; the lower swing arm frame 2-1 and the lower shaft 5-2 are connected through the second bearing 5-1 4 connection; the output shaft of the drive motor 6, the upper shaft 5-1 and the lower shaft 5-2 are connected through the shaft coupling 5-5 in sequence.
如图6所示,本发明在应用时,可将两个本发明的清漂船的收集臂装在清漂船前收集舱前端的左右两侧,将上层收集臂控制油缸3、下层收集臂控制油缸4的另一端与船体铰接。上层收集臂控制油缸3、下层收集臂控制油缸4分别控制上层收集臂1、下层收集臂2绕旋转支撑轴5摆动。 As shown in Figure 6, when the present invention is applied, the collecting arms of two drift cleaning ships of the present invention can be installed on the left and right sides of the front end of the collecting cabin of the drift cleaning ship, and the upper layer collecting arms control the oil cylinder 3, the lower layer collecting arms The other end of the control cylinder 4 is hinged with the hull. The upper layer collecting arm control oil cylinder 3 and the lower layer collecting arm control oil cylinder 4 respectively control the upper layer collecting arm 1 and the lower layer collecting arm 2 to swing around the rotating support shaft 5 .
如图4、5所示,使用时,当清漂船靠近河岸或浅滩时,根据河岸的实际斜度情况,通过下层收集臂控制油缸4控制下层收集臂2的打开角度,可以有效避免本发明与水下河岸或浅滩的相碰,例如当河岸的实际斜度为30°左右时,下层收集臂2能几乎全部打开(即下层收集臂2与船的纵轴线平行),如图4所示;当河岸的实际斜度为19°左右时,下层收集臂2收拢(即下层收集臂2与船的纵轴线垂直),如图5所示; 此时上层收集臂1则可尽量打开,通过上层收集臂1与下层收集臂2的共同摆动或上层收集臂1的单独摆动、以及排链1-4、2-4绕摆臂框架1-1、2-1的循环运动,对水中漂浮物进行高效收集。本发明收集范围大,直至能收集整个水面宽度,适应范围广。 As shown in Figures 4 and 5, when in use, when the cleaning and drifting boat is close to the river bank or shoal, according to the actual slope of the river bank, the opening angle of the lower collecting arm 2 is controlled by the lower collecting arm control oil cylinder 4, which can effectively avoid the present invention. Collision with the underwater river bank or shoal, for example, when the actual slope of the river bank is about 30°, the lower collecting arm 2 can be almost fully opened (that is, the lower collecting arm 2 is parallel to the longitudinal axis of the ship), as shown in Figure 4 ; when the actual inclination of the river bank is about 19°, the lower collection arm 2 is closed (that is, the lower collection arm 2 is perpendicular to the longitudinal axis of the ship), as shown in Figure 5; at this time, the upper collection arm 1 can be opened as far as possible, The common swing of the upper layer collecting arm 1 and the lower layer collecting arm 2 or the individual swing of the upper layer collecting arm 1, as well as the circular movement of the chains 1-4, 2-4 around the swing arm frame 1-1, 2-1, can effectively control the floating objects in the water. for efficient collection. The invention has a large collection range until it can collect the entire width of the water surface, and has a wide application range.
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