CN102921722A - H-shaped steel rolling equipment and method - Google Patents
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Abstract
本发明提供一种H型钢轧制设备及方法,该设备包括开坯轧机和精轧机组,所述精轧机组包括依次设置的中间万能轧机、立辊轧机、万能精轧机,所述开坯轧机具有多种轧制孔型,其特征在于,所述多种轧制孔型包括:第一水平轧制孔型、第二水平轧制孔型和第三水平轧制孔型;所述第一水平轧制孔型、第二水平轧制孔型和第三水平轧制孔型的孔型外侧之间的长度依次增加。本发明提供包括多种水平轧制孔型的开坯轧机,可以减少开坯轧制道次,其次,还可以减少精轧机组的轧制道次,借此,本发明可以大幅减少轧制道次,降低成本。
The invention provides an H-shaped steel rolling equipment and method. The equipment includes a blanking mill and a finishing mill. There are multiple rolling passes, characterized in that the multiple rolling passes include: the first horizontal rolling pass, the second horizontal rolling pass and the third horizontal rolling pass; the first The lengths between the outer sides of the horizontal rolling pass, the second horizontal rolling pass and the third horizontal rolling pass increase sequentially. The invention provides a billet rolling mill including multiple horizontal rolling passes, which can reduce the number of billet rolling passes, and secondly, can also reduce the rolling passes of the finishing rolling unit, thereby, the present invention can greatly reduce the number of rolling passes Second, reduce costs.
Description
技术领域technical field
本发明涉及一种型钢轧制设备,尤其涉及一种H型钢轧制设备及方法,属于金属塑性加工成型技术领域。The invention relates to a section steel rolling equipment, in particular to an H-section steel rolling equipment and method, and belongs to the technical field of metal plastic processing and forming.
背景技术Background technique
H型钢作为一种经济断面型钢,同普通工字钢相比,具有截面模数大、抗弯能力强、单位重量轻、外形美观、构造方便、节约工时、降低工程造价和可加工再生等优点,已经被广泛地应用于工业与民用建筑钢结构中的梁或柱等结构构件、工业构筑物的钢结构承重支架、石油化工及电力等工业设备构架、大跨度钢桥构件、机械、车辆、船舶框架结构、地下铁道及高架桥构件等工程结构中。近几年,随着H型钢需求量的增加,H型钢产量也在不断增加,对H型钢轧制的理论研究也在不断深化。As a kind of economical section steel, H-beam has the advantages of large section modulus, strong bending resistance, light unit weight, beautiful appearance, convenient structure, saving man-hours, reducing engineering cost and being recyclable compared with ordinary I-beam. , has been widely used in structural components such as beams or columns in steel structures of industrial and civil buildings, steel structure load-bearing supports of industrial structures, industrial equipment structures such as petrochemical and electric power, long-span steel bridge components, machinery, vehicles, ships, etc. In engineering structures such as frame structures, underground railways and viaduct components. In recent years, as the demand for H-beams increases, the output of H-beams is also increasing, and the theoretical research on H-beam rolling is also deepening.
如公告号为CN1175914A的中国专利申请公布了一种轧制型钢的方法和生产型钢的设备,它可改善轧辊的单位消耗、尺寸精度和轧制的稳定性,而且有高的生产率。使由一台或多台开坯轧机(BD)或类似物粗轧的狗骨形欲被轧制的材料通过使用一进行X形轧制的中间万能轧机(UR)、一快速移换立辊轧机(QE)和一用于进行H形轧制由此在两侧形成翼缘的万能精轧机(UF)而被可逆地轧制。Be that the Chinese patent application of CN1175914A announces a kind of method for rolling profiled steel and the equipment of producing profiled steel as notification number, it can improve the unit consumption of roll, dimensional accuracy and the stability of rolling, and high productivity is arranged. The material to be rolled in dog-bone shape rough rolled by one or more billet rolling mills (BD) or the like is passed through the use of an intermediate universal rolling mill (UR) for X-shaped rolling, a quick-change vertical roll The rolling mill (QE) and a universal finishing mill (UF) for H-rolling thereby forming flanges on both sides are reversibly rolled.
随着连铸技术的发展,目前生产H型钢基本采用异型坯进行轧制,普通H型钢连铸坯一般分为BB1、BB2、BB3三种规格,三种规格连铸坯的结构基本类似于图1所示,但是各个参数并不相同,例如长度L1、L2和宽度L3、L4并不相同。其中BB1连铸坯规格最小,BB2连铸坯规格次之,BB3连铸坯规格最大,例如,对于BB2连铸坯,长度L1、L2分别大约为750mm、510mm,宽度L3、L4分别大约为90mm、370mm;对于BB3连铸坯,长度L1、L2分别大约为1024mm、740mm,宽度L3、L4分别大约为90mm、390mm。除此以外,BB2连铸坯的R1/R2/L8/L9分别为20/70/70/140(单位mm),BB3连铸坯的R1/R2/L8/L9分别为20/70/88.1/150(单位mm)。With the development of continuous casting technology, the current production of H-beams is basically rolled by special-shaped billets. Common H-beam continuous casting billets are generally divided into three specifications: BB1, BB2, and BB3. The structures of the three specifications of continuous casting billets are basically similar to those shown in Fig. 1, but the parameters are different, for example, the lengths L1, L2 and widths L3, L4 are different. Among them, BB1 continuous casting slab has the smallest specification, BB2 continuous casting slab has the second largest specification, and BB3 continuous casting slab has the largest specification. For example, for BB2 continuous casting slab, the lengths L1 and L2 are about 750mm and 510mm respectively, and the widths L3 and L4 are about 90mm respectively. , 370mm; for the BB3 continuous casting slab, the lengths L1 and L2 are about 1024mm and 740mm respectively, and the widths L3 and L4 are about 90mm and 390mm respectively. In addition, the R1/R2/L8/L9 of the BB2 continuous casting slab are 20/70/70/140 (in mm), and the R1/R2/L8/L9 of the BB3 continuous casting slab are 20/70/88.1/ 150 (in mm).
目前,轧制HN800mm×300mm规格的H型钢一般采用BB3连铸坯,由于该规格连铸坯最大,因此在轧制HN800mm×300mm规格H型钢时,经由BD轧机粗轧,BD轧机的孔型如图2所示,包括水平轧制孔型10和箱形孔型20(或者说立轧孔型20)。另外,轧制HN800mm×300mm规格H型钢时,轧制道次为20,其中BD轧机轧制11道次,TM轧机轧制9道次,显而易见,利用现有技术轧制H型钢时,存在着轧制成本高的缺陷。At present, BB3 continuous casting slabs are generally used for rolling H-beams with specifications of HN800mm×300mm. Since the continuous casting slabs of this specification are the largest, when rolling H-beams with specifications of HN800mm×300mm, rough rolling is carried out by BD rolling mill. The pass shape of BD rolling mill is as follows: As shown in Figure 2, it includes a
发明内容Contents of the invention
本发明的目的在于提供一种低成本的H型钢轧制设备及方法,以解决现有H型钢轧制成本高的问题。The object of the present invention is to provide a low-cost H-shaped steel rolling equipment and method to solve the problem of high rolling cost of the existing H-shaped steel.
为了解决上述问题,本发明提供一种H型钢轧制设备,其包括开坯轧机(简称BD)和精轧机组,所述精轧机组(也即连轧机,简称TM)包括依次设置的中间万能轧机(简称UR)、立辊轧机(简称E)、万能精轧机(简称UF),所述开坯轧机具有多种轧制孔型,其特征在于,所述多种轧制孔型包括:第一水平轧制孔型、第二水平轧制孔型和第三水平轧制孔型;所述第一水平轧制孔型、第二水平轧制孔型和第三水平轧制孔型的孔型外侧之间的长度依次增加。In order to solve the above problems, the present invention provides an H-beam rolling equipment, which includes a billet rolling mill (abbreviated as BD) and a finishing mill. Rolling mill (abbreviated as UR), vertical roll mill (abbreviated as E), and universal finishing mill (abbreviated as UF), the blanking mill has various rolling pass types, and the feature is that the various rolling pass types include: A horizontal rolling pass, a second horizontal rolling pass and a third horizontal rolling pass; the holes of the first horizontal rolling pass, the second horizontal rolling pass and the third horizontal rolling pass The length between the outer sides of the shape increases in turn.
根据上述的H型钢轧制设备的一种优选实施方式,其中,所述第一水平轧制孔型和第二水平轧制孔型交叉设置。According to a preferred embodiment of the above-mentioned H-shaped steel rolling equipment, wherein, the first horizontal rolling pass and the second horizontal rolling pass are arranged crosswise.
根据上述的H型钢轧制设备的一种优选实施方式,其中,所述第一水平轧制孔型的孔型外侧之间的长度为830mm,所述第二水平轧制孔型的孔型外侧之间的长度为916mm,所述第三水平轧制孔型的孔型外侧之间的长度为934mm。According to a preferred embodiment of the above-mentioned H-shaped steel rolling equipment, wherein, the length between the outer sides of the first horizontal rolling pass is 830 mm, and the outer side of the second horizontal rolling pass The length between them is 916mm, and the length between the outer sides of the third horizontal rolling pass is 934mm.
根据上述的H型钢轧制设备的一种优选实施方式,其中,所述H型钢的规格为HN800mm×300mm。According to a preferred implementation of the above-mentioned H-shaped steel rolling equipment, the specification of the H-shaped steel is HN800mm×300mm.
为了解决上述问题,本发明提供一种H型钢轧制方法,其利用上述任一所述的轧制设备来轧制H型钢,并包括以下步骤:利用所述开坯轧机对连铸坯进行开坯轧制,具体为,将连铸坯进入所述开坯轧机的所述第一水平轧制孔型轧制一道次,接着回轧进入所述第二水平轧制孔型,轧制一道次,然后进入所述第三水平轧制孔型,往复轧制7道次;接着利用所述精轧机组轧制所述开坯轧机轧制之后的连铸坯5道次。In order to solve the above problems, the present invention provides a method for rolling H-shaped steel, which uses any of the above-mentioned rolling equipment to roll H-shaped steel, and includes the following steps: using the billet rolling mill to open the continuous casting billet Billet rolling, specifically, the continuous casting billet enters the first horizontal rolling pass of the billet rolling mill for rolling once, and then back-rolls into the second horizontal rolling pass for rolling once , and then enter the third horizontal rolling pass, reciprocating rolling for 7 passes; then use the finishing rolling mill to roll the continuous casting slab rolled by the billet rolling mill for 5 passes.
根据上述的H型钢轧制方法的一种优选实施方式,其中,在所述精轧机组轧制的第二道次中,省略所述立辊轧机的应用。According to a preferred implementation of the above-mentioned H-shaped steel rolling method, in the second pass of rolling by the finishing rolling train, the application of the vertical roll mill is omitted.
根据上述的H型钢轧制方法的一种优选实施方式,其中,所述连铸坯为BB2规格H型钢连铸坯。According to a preferred implementation of the above H-shaped steel rolling method, wherein the continuous casting slab is a BB2 specification H-shaped steel continuous casting slab.
本发明提供包括多种水平轧制孔型的开坯轧机,可以减少开坯轧制道次,其次,还可以减少精轧机组的轧制道次,借此,本发明可以大幅减少轧制道次,降低成本。The invention provides a billet rolling mill including various horizontal rolling passes, which can reduce the number of billet rolling passes, and secondly, can also reduce the rolling passes of the finishing rolling group, thereby, the present invention can greatly reduce the number of rolling passes Second, reduce costs.
附图说明Description of drawings
图1为BB2/BB3规格连铸坯的结构示意图;Fig. 1 is a structural schematic diagram of a BB2/BB3 specification continuous casting slab;
图2为现有开坯轧机的孔型结构示意图(图中尺寸单位mm);Figure 2 is a schematic diagram of the pass structure of the existing blanking mill (the unit of dimension in the figure is mm);
图3为本发明实施例提供的开坯轧机的孔型结构示意图(图中尺寸单位mm);Fig. 3 is a schematic view of the pass structure of the billet rolling mill provided by the embodiment of the present invention (the unit of dimension in the figure is mm);
图4为本发明实施例的开坯轧机的轧制规程简图;Fig. 4 is a schematic diagram of the rolling schedule of the billet rolling mill according to the embodiment of the present invention;
图5为本发明实施例的精轧机组的轧制规程简图。Fig. 5 is a schematic diagram of the rolling schedule of the finishing rolling train in the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
本发明提供一种低成本的H型钢轧制设备,如同现有技术,该设备包括开坯轧机和精轧机组,精轧机组包括依次设置的中间万能轧机、立辊轧机、万能精轧机,开坯轧机具有多种轧制孔型。如图3所示,本发明实施例的开坯轧机的多种轧制孔型包括第一水平轧制孔型30、第二水平轧制孔型40和第三水平轧制孔型50。The invention provides a low-cost H-shaped steel rolling equipment. Like the prior art, the equipment includes a blanking mill and a finishing mill. The billet rolling mill has a variety of rolling passes. As shown in FIG. 3 , the multiple rolling passes of the blooming mill in the embodiment of the present invention include a first horizontal rolling
第一水平轧制孔型30、第二水平轧制孔型40和第三水平轧制孔型50的孔型外侧之间的长度依次增加,也即长度L5、L6、L7依次增大。另外,孔型30、40、50的孔型轧制中心线完全相同。The lengths between the outer sides of the first horizontal rolling
在本实施例中,第一水平轧制孔型30和第二水平轧制孔型40交叉设置,第一水平轧制孔型30的左轧槽位于第二水平轧制孔型40的左右轧槽之间。In this embodiment, the first horizontal rolling
交叉设计孔型的优点在于可以提高轧辊的利用率,在有限长度的轧辊上布置多个孔型,解决了受辊身长度限制而不能在同一个轧辊上布置多个孔型的技术难题。但是,辊身长度足够时,也可以不交叉设置孔型的轧槽。The advantage of the cross design pass is that it can improve the utilization rate of the roll, and arrange multiple passes on the limited length roll, which solves the technical problem that multiple passes cannot be arranged on the same roll due to the limitation of the length of the roll body. However, when the length of the roll body is sufficient, the rolling grooves of the pass type may not be intersected.
另外,本实施例的第一水平轧制孔型30的孔型外侧(左右轧槽的外侧)之间的长度L5为830mm,第二水平轧制孔型40的孔型外侧之间的长度L6为916mm,第三水平轧制孔型50的孔型外侧之间的长度L7为934mm,孔型30的宽度(或者说是深度)为280mm孔型40和孔型50的宽度为270mm。宽度280mm/270mm是指轧槽在上下方向上的尺寸,图中标示需要减去辊缝值,该例中的辊缝值为20mm。上述规格的孔型优选适用于轧制HN800mm×300mm规格H型钢。In addition, the length L5 between the outer sides of the first horizontal rolling
如图3所示,轧辊中的其他标注尺寸可根据轧辊本身的长度来确定,比如第三水平轧制孔型50的长度L7的中点到第一水平轧制孔型30的左轧槽中间点的距离为1066mm,而第一水平轧制孔型30的左轧槽中间点到第一水平轧制孔型40的右轧槽内侧边缘点的距离为358mm。As shown in Figure 3, other marked dimensions in the roll can be determined according to the length of the roll itself, such as the midpoint of the length L7 of the third horizontal rolling
在实施本发明轧制HN800mm×300mm规格H型钢时,为了节约成本,连铸坯为BB2规格。When implementing the present invention to roll HN800mm×300mm specification H-shaped steel, in order to save cost, the continuous casting slab is BB2 specification.
利用具有图3所示孔型的开坯轧机对连铸坯进行开坯轧制,具体为,连铸坯出加热炉后,经过高压除磷,如图4所示,连铸坯首先进入开坯轧机的第一水平轧制孔型30轧制一道次,接着回轧进入第二水平轧制孔型40,轧制一道次,然后进入第三水平轧制孔型50,往复轧制7道次。接着如图5所示,利用精轧机组轧制由开坯轧机轧制之后的连铸坯5道次。其中,在精轧机组轧制的第二道次时,省略立辊轧机(E)的应用。其中,精轧机组的排列是UR-E-UF,精轧机组一般都是可逆轧机,从UR轧过去之后,从UF出来,逆轧的时候正好相反,从UF轧进,从UR出来。The continuous casting slab is rolled by using the slab rolling mill with the pass type shown in Figure 3. Specifically, after the continuous casting slab leaves the heating furnace, it undergoes high-pressure dephosphorization. As shown in Figure 4, the continuous casting slab first enters the open The first horizontal rolling
本实施例生产规格为HN800mm×300mmH型钢时,采用图3所示的孔型和图3、图4所示的规程,整个轧制过程相比原来的生产工艺减少至14个轧制道次,而且由于BB2连铸坯规格比BB3连铸坯小,而最后都是轧制HN800mm×300mm,意味着采用BB2连铸坯压缩比较大,有利于提高轧件的组织性能。When the production specification of this embodiment is HN800mm × 300mm H-shaped steel, the pass shown in Fig. 3 and the regulations shown in Fig. 3 and Fig. 4 are adopted, and the whole rolling process is reduced to 14 rolling passes compared with the original production process. Moreover, since the specification of BB2 continuous casting slab is smaller than that of BB3 continuous casting slab, and the final rolling is HN800mm×300mm, it means that the BB2 continuous casting slab has a relatively large compression ratio, which is beneficial to improving the structure and properties of the rolled piece.
利用本发明的孔型,发明人利用BB2连铸坯按照下表1所示的轧制规程成功轧制了HN800mm×300mm规格H型钢。Utilizing the pass of the present invention, the inventor successfully rolled HN800mm×300mm H-shaped steel by using BB2 continuous casting slab according to the rolling schedule shown in Table 1 below.
在下表1中,各英文或者缩写的含义如下。RUN:道次,GROOVE:孔型号(其中1/C代表第一道次采用第一水平轧制孔型30,2/B代表第二道次采用第二水平轧制孔型40,3/A代表采用第三水平轧制孔型50往复轧制7道次),H-Roll gap:辊间距;Groove depth total:孔型总深度;Rolling speed:轧制速度;Leaving speed:抛钢速度;k_in:咬入系数;k_entry:正常轧制系数;k_exit:抛出系数;Sta.:机架(指的是精轧机组的机架,其中UR指中间万能轧机、E指立辊轧机、UF指万能精轧机);‘a’Thick:腹板厚度;Flange Thick:翼缘厚度;Work Dia.:工作辊直径;Speed:速度;Roll time:轧制时间;Dead Time:空辊时间,表1中上半部分为BD轧制规程,下半部分为TM轧制规程。In Table 1 below, the meanings of each English or abbreviation are as follows. RUN: pass, GROOVE: hole type (1/C means that the first pass adopts the first horizontal rolling
表1,利用BB2连铸坯轧制HN800mm×300mm规格H型钢的轧制规程Table 1, the rolling schedule of rolling HN800mm×300mm H-beam by using BB2 continuous casting slab
综上,本发明可以取得以下优点:In summary, the present invention can obtain the following advantages:
1、可以使用BB2连铸坯轧制HN800mm×300mm规格H型钢,扩大轧制材料的来源。1. BB2 continuous casting slabs can be used to roll HN800mm×300mm H-beams to expand the source of rolling materials.
2、减少了HN800mm×300mm规格H型钢的轧制道次,由原来的20道次减少到14道次,大大降低了轧制成本。2. Reduced the rolling passes of HN800mm×300mm specification H-beam from 20 passes to 14 passes, greatly reducing the rolling cost.
3、采用BB2连铸坯轧制HN800mm×300mm规格H型钢,轧件的压缩比较大,有利于提高轧件的组织性能。3. Using BB2 continuous casting slab to roll HN800mm×300mm specification H-shaped steel, the compression of the rolled piece is relatively large, which is beneficial to improve the structure and performance of the rolled piece.
由技术常识可知,本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。It can be known from common technical knowledge that the present invention can be realized through other embodiments without departing from its spirit or essential features. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are embraced by the present invention.
Claims (7)
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104984999A (en) * | 2015-07-14 | 2015-10-21 | 攀钢集团攀枝花钢钒有限公司 | Joist steel multi-pair conjugate pass roller arranging method |
CN105689390A (en) * | 2016-03-10 | 2016-06-22 | 天津市中重科技工程有限公司 | Method for rolling section steel semi-continuously by using compact type universal rolling mills |
CN109128828A (en) * | 2018-08-13 | 2019-01-04 | 林州凤宝管业有限公司 | A kind of steel pass boring method |
CN109290369A (en) * | 2018-09-27 | 2019-02-01 | 天津市中重科技工程有限公司 | A kind of large-scale and ultra-large H-beam rolling mill practice |
CN109290368A (en) * | 2018-09-27 | 2019-02-01 | 天津市中重科技工程有限公司 | A kind of large-scale and super large fashioned iron roughing area rolling mill practice |
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CN104984999A (en) * | 2015-07-14 | 2015-10-21 | 攀钢集团攀枝花钢钒有限公司 | Joist steel multi-pair conjugate pass roller arranging method |
CN105689390A (en) * | 2016-03-10 | 2016-06-22 | 天津市中重科技工程有限公司 | Method for rolling section steel semi-continuously by using compact type universal rolling mills |
CN109128828A (en) * | 2018-08-13 | 2019-01-04 | 林州凤宝管业有限公司 | A kind of steel pass boring method |
CN109290369A (en) * | 2018-09-27 | 2019-02-01 | 天津市中重科技工程有限公司 | A kind of large-scale and ultra-large H-beam rolling mill practice |
CN109290368A (en) * | 2018-09-27 | 2019-02-01 | 天津市中重科技工程有限公司 | A kind of large-scale and super large fashioned iron roughing area rolling mill practice |
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