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Automatic storage battery checking and group-matching pipeline equipment

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Publication number
CN102914743A
CN102914743A CN 201210199489 CN201210199489A CN102914743A CN 102914743 A CN102914743 A CN 102914743A CN 201210199489 CN201210199489 CN 201210199489 CN 201210199489 A CN201210199489 A CN 201210199489A CN 102914743 A CN102914743 A CN 102914743A
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system
storage
battery
checking
automatic
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CN 201210199489
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Chinese (zh)
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朱磊
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张家港市泓溢电源科技有限公司
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Abstract

The invention discloses automatic storage battery checking and group-matching pipeline equipment. The equipment comprises a storage battery coding system, a storage battery checking system, a computer group-matching system and an automatic distributing system, wherein the storage battery coding system is connected with a coding machine; the storage battery checking system is connected with a forming frame; a powder system is connected with a powder line; and a network is established by the storage battery coding system, the storage battery checking system, the automatic distributing system and the computer matching system.

Description

—种自动化蓄电池巡检配组流水线设备 - kind of automated inspection with battery set assembly line equipment

技术领域 FIELD

[0001] 本发明涉及一种自动化蓄电池巡检配组流水线设备,是一种生产蓄电池,由电脑控制,全自动化的流水线设备。 [0001] The present invention relates to an automated assembly line with a group polling battery device, a battery production, computer-controlled, fully automated assembly line equipment.

背景技术 Background technique

[0002] 一般认为,所谓电动车电池的配组就是保证每组电池中单只电池的容量的一致性。 [0002] is generally believed that a so-called electric vehicle batteries is set to ensure consistency with the capacity of each cell of the battery alone. 我们认为,所谓的配组并不是单单容量一样那么简单,这里面除了容量一致外,容量的衰减速率、电池在充电态所表现的特性(如内阻、端电压等)、电池的其他充放电特性都是不可忽视的问题。 We believe that the so-called feature set is not as simple as just capacity, there is in addition same capacity, the capacity decay rate, the battery charging state exhibited characteristics (e.g., resistance, voltage, etc.), the battery charge and discharge other features are not be ignored. 例如:两只电池虽然初容量相同,但是容量随循环衰减的速度不同,那么随电池的使用时间增加,容量的差异就会越来越大。 For example: First two battery while the same capacity, but with different capacity circulation rate of decay, then the battery increases with time, the difference will be increasing capacity. 如果两只电池的内阻不同,则充电时的发热量就会有差异,内阻大的那只电池在充电时就会温度升高,温度的升高又促使密封反应效率增高,进而还会增加温度,这样就会引发耗水量的增加,甚至造成热失控等。 If two different internal resistance of the battery, the calorific value there will be differences in the time of charging, the internal resistance of a large bird the battery temperature rise during charging will increase in temperature causes the sealing and increased reaction efficiency, will further increase in temperature, which would lead to increased water consumption, and even cause thermal runaway. 这些又会进一步地促使两只电池间的差异。 These will further promote the differences between the two batteries.

[0003] 电动车蓄电池化成结束后,需要对蓄电池配组,一般为4个组配成一组;电动车电池的配组就是保证每组电池中单只电池的各种特性的一致性,包括容量的衰减速率、电池在充电态所表现的特性(如内阻、端电压等)、电池的其他充放电特性。 After [0003] into the end of the electric car battery, the battery needs with the group, a group of the general dubbed four groups; with the group of electric vehicle batteries is to ensure the consistency of various characteristics of each single battery cell, comprising decay rate capacity characteristic (e.g., resistance, voltage, etc.) in the charge state of the battery exhibited, other battery charge and discharge characteristics. 配组后可以提高电池的实用寿命。 With the group after the practical life of the battery can be improved. 现有的生产工艺一般使用人工监控电池化成过程的各个监控点,手工记录,记录完后人工挑选配组电池。 Conventional production processes generally used to monitor various control points artificial cell formation process, manual recording, after the recording cell with artificial selection. 这种工艺首先依靠于人的熟练度和责任心,导致产品的一致性和可靠性比较差;其次,无法达到生产的自动化的目的。 First, this process relies on people's sense of responsibility and proficiency, resulting in poor product consistency and reliability; secondly, can not achieve the purpose of automated production.

发明内容 SUMMARY

[0004] 为了实现上述目的,本发明公开了一种全自动化蓄电池巡检配组流水线设备,该设备包括:电池编码系统,电池巡检系统,电脑配组系统,自动分料系统,电池编码系统与编码机连接,所述电池巡检系统与化成架连接,所述粉料系统与粉料线连接,所述电池编码系统、电池巡检系统、自动分料系统、电脑配组系统形成联网。 [0004] To achieve the above object, the present invention discloses a fully automated battery pipeline inspection device with a group, the apparatus comprising: a coding system a battery, a battery inspection system, the computer system with the group, automatic feeding system, Battery encoding system linked to a coding unit, into the battery holder is connected to the inspection system, the line connecting the powder and powder system, said encoding system battery, battery inspection system, automatic feeding system, with a set of computer network system is formed.

[0005] 上述方案中,所述巡检系统为一个蓄电池巡检仪,该巡检仪具有电池监测、异常告警、数据存储和数据显示的功能。 [0005] In the above embodiment, the inspection system is a battery inspection device, the inspection device having a battery monitoring abnormality alarm function data storage and data display.

[0006] 上述方案中,所述编码系统控制编码机工作,在蓄电池组装时壳体上做好条形编号。 [0006] In the above-described embodiment, the encoding system controller coders work well when the housing is assembled on the bar number in the battery.

[0007] 上述方案中,所述巡检系统采集蓄电池在化成过程中的各项电压参数,通过电脑配组系统将电池配组。 [0007] In the above embodiment, the inspection system acquisition parameters of the battery voltage in the chemical conversion process, by a computer equipped with the battery pack system group.

[0008] 上述方案中,所述自动分料系统对化成结束后的蓄电池自动分类至多个分料线,完成自动化蓄电池配组和分组。 [0008] In the above embodiment, the plurality of sub-feed lines automatic feeding system battery after completion of automatic classification to chemical conversion, and to automate the battery with the group packet.

[0009] 上述方案中,所述自动送料线为皮带或链齿带。 [0009] In the above embodiment, the automatic wire feeding a belt or a chain toothed belt.

[0010] 上述方案中,所述生产电池自动分类流转至10个分料线。 [0010] In the above embodiment, the battery is automatically classified production flow line to 10 dosing.

[0011] 上述方案中,所述蓄电池巡检仪含有电流工作模块、辅助电源、电压测量模块、模数转换模块,信号发生模块、中央处理模块、输入/输出模块和电源控制模块,还含有电池切换模块、光电隔离模块和继电器控制模块,电流工作模块与辅助电源串联后通过电池切换模块并接在被测蓄电池的正、负极两端,电压测量模块的两个检测端通过电池切换模块也并接在被测蓄电池的正、负极两端,电流工作模块和电压测量模块的输出端与模数转换模块的模数转换输入口连接,中央处理模块通过其输入/输出口与模数转换模块和信号发生模块连接,信号发生模块的输出端与电流工作模块中的负载电路的输入端连接,继电器控制模块含有主接口板电路和一定个数的继电器驱动单元电路,中央处理模块通过光电隔离模块与主接口板电路连接,主接口板电路的输出 [0011] In the above embodiment, the battery current detection apparatus comprising work modules, the auxiliary power supply, a voltage measuring module, analog to digital conversion module, a signal generating module, a central processing module, an input / output modules and power supply control module further comprises a battery after switching module, optical isolation module and a relay control module, the module current operation with the auxiliary power source in series via the switching module and connected to the battery positive and negative ends, the voltage measurement module detects two ends of the test battery by a battery switching module and also connect the test battery positive and negative ends, the current and voltage measuring modules work module output of analog-digital conversion input port is connected to analog to digital conversion module, central processing module via an input / output port, and analog to digital conversion module signal generating module is connected, the input terminal and the output terminal of the current operational module in the signal generating modules connected to a load circuit, a main relay control module comprises an interface relay circuit board and a certain number of driving circuit unit, the central processing module through the optical isolation module a main circuit board connected to the interface, the master circuit output interface board 与继电器驱动单元电路的输入口和电源控制模块的输入口连接。 Input and the input port of the power control module is connected to the relay driving circuit unit. [0012] 通过编码系统控制编码机工作,在蓄电池组装时壳体上做好条形编号;然后进入化成工艺,通过电压巡检系统采集蓄电池在化成过程中的各项电压参数,通过电脑配组系统,根据各个厂家不同的配组工艺和采集的电压参数,将蓄电池配组,例如将电池分成10个组,同组电池可以项目配组。 [0012] The coding system controlled by machine work, good bar number on the housing when assembled in the storage battery; and then enters into the process, the voltage in the battery formation process parameter collected by the inspection system voltage, set by the computer with the system, according to various manufacturers with different set of process parameters and the collection of voltage, the battery with the group, for example, the battery 10 is divided into groups, with the same battery pack can project group. 化成结束后所有电池通过物料线全部进入自动分料系统,通过分料系统,所生产电池自动分类流转至10个分料线,实现全自动化配组、分组。 After the material into all cell lines all entered by automatic feeding system, the dosing system, the production of the battery 10 to the automatic classification dosing flow lines, be fully automated with the group, packet.

[0013] 运用全自动化蓄电池配组流水线设备,可以达到以下有益效果:可以全面、准确监控蓄电池化成过程的各个阶段的电池特性,方便各种不同配组工艺的进行;配组后根据电脑联网系统自动配组、分料,解决了配组时人工带来的误差;减少了大量人工劳动,彻底完成了蓄电池生产、配组的全自动化。 [0013] the use of fully automated battery production line equipment with a group, you can achieve the following advantages: can fully and accurately monitor the battery into the battery characteristics of each stage of the process, to facilitate a variety of different processes carried out with the group; the group in accordance with computer networking system automatic group, Dose, solve the error with a group artificially brought; reduces the amount of manual labor, completed a thorough battery production, fully automated distribution group.

附图说明 BRIEF DESCRIPTION

[0014] 如图I所示:为本发明的结构框图。 [0014] As shown in FIG. I: block diagram of the present invention.

[0015] 如图2所示:为本发明用蓄电池巡检仪工作原理方框示意图。 [0015] Figure 2: a schematic view of a battery block inspection working principle of the present invention.

具体实施方式 detailed description

[0016] 如图I所示,全自动化蓄电池巡检配组流水线设备,该设备包括:电池编码系统,电池巡检系统,电脑配组系统,自动分料系统,电池编码系统与编码机连接,所述电池巡检系统与化成架连接,所述粉料系统与粉料线连接,所述电池编码系统、电池巡检系统、自动分料系统、电脑配组系统形成联网,借此使各个系统之间数据形成共享,还可享受外部外络资源。 [0016] FIG I, the battery fully automated inspection line with the group, the apparatus comprising: a coding system a battery, a battery inspection system, the computer system with the group, automatic feeding system, the coding system encodes battery connections, the battery holder into the inspection system is connected to the line connecting the powder and powder system, said encoding system battery, battery inspection system, automatic feeding system, with a set of computer network system is formed, whereby the respective system formed between shared data, resources can also enjoy the outside of the outer envelope.

[0017] 该巡检系统为一个蓄电池巡检仪,该巡检仪具有电池监测、异常告警、数据存储和数据显示的功能。 [0017] The inspection system inspection device is a battery, the battery monitoring logging devices having abnormality alarm function data storage and data display. 蓄电池巡检仪可以利用现有的所有通讯资源进行组网,在组网时可以利用单一的通讯通道,也可以利用各种资源混合组网,能与国内多家动力环境集中监控系统集成商的系统配套使用。 Battery data logging devices can make use of all existing communication network resources, in the network can use a single communications channel, you can also use a variety of hybrid network resources, energy and domestic power environment centralized monitoring system integrators supporting the use of the system.

[0018] 电池监测包括实时监测电池组电压并显示,当电池组电压高于所设定的“组端过压”或低于“组端欠压”值时告警;监测环境温度,主单元内含温度传感器,当测得电池柜内温度高于所设定的“温度过高”值时告警;监测电池公差,用电池组电压(V)除以电池节数等于平均电压,当任一节电池电压与平均电压相差大于设定的“电池公差”值时告警。 [0018] The battery monitor includes a real-time monitoring and display the battery voltage, when the battery voltage is higher than the set "overpressure end group" or less than "end group Undervoltage" alarm value; monitoring the ambient temperature, the main unit containing a temperature sensor, the battery when the measured inside temperature is higher than the set "high temperature" alarm value; tolerance monitoring the battery with the battery voltage (V) divided by the number of cells equal to the average voltage, when any one battery voltage and the average voltage difference greater than the set "cell tolerance" alarm value.

[0019] 异常告警:测得任何指标超越设定范围时系统发出鸣叫告警,屏幕(主单元上或监控模块上)显示告警内容,故障干接点闭合,记录告警内容及时间。 System issues an alarm beeps index measured at any beyond the set range, the screen (on the main unit or PCU) show alarm content, dry contact closure fault, the recording time and the alarm content: [0019] Abnormal alarm. 如某节电池过压、欠压或公差过大时,警告“电池故障”,具体信息可从常态屏观察,在电池序列号后显示黑方块的表示该节电池异常。 If a battery overvoltage, undervoltage, or the tolerance is too large, a warning "battery failure", specific information can be viewed from the normal screen is displayed after the battery serial number of black squares indicates the battery abnormality.

[0020] 数据存储:故障发生时,处理器自动记录故障发生时间和内容。 [0020] Data storage: when a fault occurs, the processor automatically record the failure time and content.

[0021] 数据显示:系统可显示所有测得值,包括每一节电池的电压及序号。 [0021] Data: The system may display all of the measured values, including the voltage and the serial number of each cell. 查询故障记录时,显示在“电池故障”前的数字即为故障电池的序号。 Query failure recorded in a digital display order before the "battery failure" is the failed cell.

[0022] 本发明的自动化蓄电池巡检组培设备,通过编码系统控制编码机工作,在蓄电池组装时壳体上做好条形编号;然后进入化成工艺,通过电压巡检系统采集蓄电池在化成过程中的各项电压参数,通过电脑配组系统,根据各个厂家不同的配组工艺和采集的电压参数,将蓄电池配组,例如将电池分成10个组,同组电池可以项目配组。 [0022] Tissue automated battery inspection apparatus according to the present invention, the control unit by the encoding system work well when the strip ID on the battery assembly housing; then enter into the process, the formation process of the battery acquired by the inspection system voltage the parameters of the voltage, through the computer system with the group, according to the respective manufacturers with different set of process parameters and the collection of voltage, the battery with the group, for example, the battery 10 is divided into groups, with the same battery pack can project group. 化成结束后所有电池通过物料线全部进入自动分料系统,通过分料系统,所生产电池自动分类流转至10个分料线,实现全自动化配组、分组。 After the material into all cell lines all entered by automatic feeding system, the dosing system, the production of the battery 10 to the automatic classification dosing flow lines, be fully automated with the group, packet.

[0023] 如上所述的,该自动送料线为皮带或链齿带。 [0023] As described above, the automatic feed of the wire belt is a toothed belt or a chain.

[0024] 如图2所示,所述蓄电池巡检仪含有电流工作模块、辅助电源、电压测量模块、模数转换模块,信号发生模块、中央处理模块、输入/输出模块和电源控制模块,还含有电池切换模块、光电隔离模块和继电器控制模块,电流工作模块与辅助电源串联后通过电池切换模块并接在被测蓄电池的正、负极两端,电压测量模块的两个检测端通过电池切换模块也并接在被测蓄电池的正、负极两端,电流工作模块和电压测量模块的输出端与模数转换模块的模数转换输入口连接,中央处理模块通过其输入/输出口与模数转换模块和信号发生模块连接,信号发生模块的输出端与电流工作模块中的负载电路的输入端连接,继电器控制模块含有主接口板电路和一定个数的继电器驱动单元电路,中央处理模块通过光电隔离模块与主接口板电路连接,主接口板电路的输出口 [0024] As shown in FIG. 2, the battery current detection apparatus comprising work modules, the auxiliary power supply, a voltage measuring module, analog to digital conversion module, a signal generating module, a central processing module, an input / output control module and the power module is further after switching module comprising the battery, and a relay optical isolation module control module, the module current operation with the auxiliary power source in series via the switching module and connected to the battery positive and negative ends, the voltage measurement module detects two ends of the test battery by a battery switching module also measured and then the battery positive and negative ends, the current and voltage measuring modules work module output of analog to digital converter input analog to digital conversion module is connected, the central processing module through the input / output ports and analog to digital conversion signal generating module and the module is connected, the input terminal and the output terminal of the current operational module in the signal generating modules connected to a load circuit, a main relay control module comprises an interface relay circuit board and a certain number of driving circuit unit, the central processing module through the optical isolator the interface module and the main circuit board connected to the main circuit output port interface board 与继电器驱动单元电路的输入口和电源控制模块的输入口连接。 Input and the input port of the power control module is connected to the relay driving circuit unit.

[0025] 运用本发明全自动化蓄电池配组、分类流水线设备,可以达到以下有益效果:可以全面、准确监控蓄电池化成过程的各个阶段的电池特性,方便各种不同配组工艺的进行;配组后根据电脑联网系统自动配组、分料,解决了配组时人工带来的误差;减少了大量人工劳动,彻底完成了蓄电池生产、配组的全自动化。 After the feature set; can be fully and accurately monitor all stages of the battery characteristics of the battery formation process, to facilitate a variety of different processes carried out with a group: [0025] The present invention is the use of fully automated battery with the group, classification line equipment, you can achieve the following advantageous effects the computer networking system automatic group riving solve the error caused by artificial ligand group; reduces the amount of manual labor, completely finished battery production, fully automated with the group.

Claims (8)

1. 一种全自动化蓄电池巡检配组流水线设备,该设备包括:电池编码系统,电池巡检系统,电脑配组系统,自动分料系统,电池编码系统与编码机连接,所述电池巡检系统与化成架连接,所述粉料系统与粉料线连接,所述电池编码系统、电池巡检系统、自动分料系统、电脑配组系统形成联网。 A fully automated battery pipeline inspection device with a group, the apparatus comprising: a coding system a battery, a battery inspection system, the computer system with the group, automatic feeding system, the battery system and the encoder encoding connect the battery inspection into connection with the system frame, the powder and the powder line connector system, the coding system battery, battery inspection system, automatic feeding system, with a set of computer network system is formed.
2.如权利要求I所述的全自动化蓄电池巡检配组流水线设备,其特征在于:该巡检系统为一个蓄电池巡检仪,该巡检仪具有电池监测、异常告警、数据存储和数据显示的功能。 2. The fully automated battery pipeline inspection apparatus with the group I according to claim, wherein: the inspection system is a battery inspection device, the inspection apparatus has a battery monitor, abnormal alarms, data storage and data function.
3.如权利要求I所述的全自动化蓄电池巡检配组流水线设备,其特征在于:编码系统控制编码机工作,在蓄电池组装时壳体上做好条形编号。 I 3. Claim fully automated battery pipeline inspection device with a group, wherein: the encoding system controller coders work well when the housing is assembled on the bar number in the battery.
4.如权利要求2所述的全自动化蓄电池巡检配组流水线设备,其特征在于:该巡检系统采集蓄电池在化成过程中的各项电压参数,通过电脑配组系统将电池配组。 With fully automated battery group pipeline inspection apparatus as claimed in claim 2, wherein: the inspection system acquisition parameters of the battery voltage in the chemical conversion process, by a computer equipped with the battery pack system group.
5.如权利要求4所述的全自动化蓄电池巡检配组流水线设备,其特征在于:该自动粉料系统对化成结束后的蓄电池自动分类至多个分料线,完成自动化蓄电池配组和分组。 5. The fully automated battery pipeline inspection apparatus with the group according to claim 4, wherein: the battery system of the automatic powder material after completion of the automatic classification into a plurality of sub-feed lines to complete automation of the battery with the group and packet.
6.如权利要求I所述的全自动化蓄电池巡检配组流水线设备,其特征在于:该自动送料线为皮带或链齿带。 I 6. claim battery fully automated inspection line equipment with a group, wherein: the automatic line feed belt or a chain toothed belt.
7.如权利要求5所述的全自动化蓄电池巡检配组流水线设备,其特征在于:所生产电池自动分类流转至10个分料线。 7. The fully automated battery pipeline inspection apparatus with the group according to claim 5, characterized in that: the production of battery 10 to the automatic classification dosing flow line.
8.如权利要求2所述的全自动化蓄电池巡检配组流水线设备,其特征在于:所述蓄电池巡检仪含有电流工作模块、辅助电源、电压测量模块、模数转换模块,信号发生模块、中央处理模块、输入/输出模块和电源控制模块,还含有电池切换模块、光电隔离模块和继电器控制模块,电流工作模块与辅助电源串联后通过电池切换模块并接在被测蓄电池的正、负极两端,电压测量模块的两个检测端通过电池切换模块也并接在被测蓄电池的正、负极两端,电流工作模块和电压测量模块的输出端与模数转换模块的模数转换输入口连接,中央处理模块通过其输入/输出口与模数转换模块和信号发生模块连接,信号发生模块的输出端与电流工作模块中的负载电路的输入端连接,继电器控制模块含有主接口板电路和一定个数的继电器驱动单元电路,中央处理模块通过光 8. The fully automated inspection of the battery with the group of the pipeline apparatus as claimed in claim 2, wherein: the battery current detection apparatus comprising work modules, the auxiliary power supply, a voltage measuring module, analog to digital conversion module, a signal generation module, central processing module, an input / output modules and power control module, the switching module further comprises a battery, optical isolation module and a relay control module, the module current operation with the auxiliary power source in series via the switching module and a battery connected to the battery test positive, two negative two detection terminal end, the battery voltage measuring module via the switching module and also connected to the battery test positive and negative ends, analog-digital conversion input port and the output terminal of analog to digital conversion module and a current operational module is connected to a voltage measuring module , the central processing module through the input / output ports and analog to digital conversion module and a signal generating module, an input terminal output terminal of the current operational module signal generating block in the load circuit, the relay control module contains the host interface board circuit and a certain the number of relay driving circuit unit, the central processing module through the optical 隔离模块与主接口板电路连接,主接口板电路的输出口与继电器驱动单元电路的输入口和电源控制模块的输入口连接。 Isolation module and the main circuit board connected to the interface, output interface board main relay drive circuit and the input port and the input port of the power control module is connected to the circuit unit.
CN 201210199489 2012-06-15 2012-06-15 Automatic storage battery checking and group-matching pipeline equipment CN102914743A (en)

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