CN102904142A - 一种铝电磁线和铜导线压接技术 - Google Patents
一种铝电磁线和铜导线压接技术 Download PDFInfo
- Publication number
- CN102904142A CN102904142A CN2012104011025A CN201210401102A CN102904142A CN 102904142 A CN102904142 A CN 102904142A CN 2012104011025 A CN2012104011025 A CN 2012104011025A CN 201210401102 A CN201210401102 A CN 201210401102A CN 102904142 A CN102904142 A CN 102904142A
- Authority
- CN
- China
- Prior art keywords
- magnet wire
- die
- crimp
- wire
- aluminium magnet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 56
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound 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Abstract
一种铝电磁线和铜导线的压接技术，包括铝电磁线接头、铜导线接头、压接件和压接成形模具，其特征在于：所述的压接件内的横条面上的两边有高出平面的毛刺，所述的压接成形模具由上模和下模组成，之间的距离在进线方向呈梯形，进行冲压，压接件的形状由U字状变成了类似的凹状，铝电磁线接头和铜导线接头被包在压接件内，有益效果是：横条上的毛刺在冲压时会刺破铝电磁线接头的绝缘层，不用事先去除铝电磁线接头的绝缘层，节约了生产工序；上模和下模之间的距离在进线方向呈梯形，很细的铝电磁线不容易被压断，铜导线接头和铝电磁线接头被压接件紧紧地包压，使两种线之间的接触电阻很小。
Description
一种铝电磁线和铜导线压接技术
技术领域
[0001] 本发明涉及一种导线的连接技术，尤其涉及一种铝电磁线和铜导线连接技术。
背景技术
[0002] 为了将铜导线和铝电磁线连接在一起，目前最普遍的解决方案就是加助焊剂焊接，但是这就会涉及环保和耐腐蚀等问题；也有采用冷压连接器，其中有专利号200720201492. 6，“一种铝芯绕组电动机中铝漆包线与铜线的连接结构”，将铝线和铜线分别从两头插入一个内设卡齿的镀锡连接器，然后再用冷压钳将连接器压扁，使铝线和铜线 通过连接器连接，见图5，图中的铝电磁线1，铜线2，连接器3和卡齿4，这种结构的缺点是铜铝线没有直接压接，接触靠连接器，如果压得紧，铝线很容易压断，如果压得松，那么接触肯定不好。
发明内容
[0003] 本发明的目的就是为了克服上述现有技术中的不足之处，提供一种结构简单合理、制作成本低、制作工序少、耐腐蚀性能和工艺性能好的铝电磁线和铜导线的压接技术。
[0004] 本发明解决上述技术问题所采用的技术方案是：一种铝电磁线和铜导线的压接技术，包括铝电磁线接头、铜导线接头、压接件和压接成形模具，所述的铝电磁线接头是铝电磁线的连接部分；所述的铜导线接头是铜导线去掉绝缘包皮的铜导线连接部分；其特征在于：所述的压接件是一个内有九条凸起横条的U字状的长条，所述的横条高O. 15mm，是均匀分布的，横条面上的两边有高出平面的毛刺，毛刺的高度在O. 05mm，所述的压接件是冲压件，制成带状，卷成圆筒，表面经过镀锡处理，而且预先装在冲压机上面；所述的压接成形模具由上模和下模组成，所述的上模和下模内部形状按常规技术要求制作，但上模和下模之间的距离在进线方向呈梯形，在进线口是梯形的大口，到最里端是梯形的小口，在最里端还具有切断压接件的功能，整个压接程序：将铜导线接头定位在上面、铝电磁线接头定位在下面，同时放到压接成形模具内的压接件上面，进行冲压，压接件的形状由U字状变成了类似的凹状，U字状两列顶端向中间凹进去，铝电磁线接头和铜导线接头被包压在压接件内，完成铝电磁线和铜导线的连接。
[0005] 一种铝电磁线和铜导线的压接技术的工艺创新点是：
[0006] I、压接件内横条上的毛刺在冲压时会刺破铝电磁线接头的绝缘层，实现压接件与铝电磁线接头的接触电阻几乎为零。
[0007] 2、上模和下模之间的距离在进线方向呈梯形，在进线口是梯形的大口，在最里端是梯形的小口，所以在进线口紧压度比较小，很细的铝电磁线不容易被压断，在最里端紧压度比较大，铜导线接头和铝电磁线接头会被压接件紧紧地包压，两种线之间的接触电阻可以实现几乎为零。
[0008] 3、因为毛刺选定高度O. 05mm，所以保证了铝电磁线不会被压断。
[0009] 本发明的有益效果是：[0010] I、因为压接件内横条上的毛刺在冲压时会刺破铝电磁线接头的绝缘层，所以不用事先去除铝电磁线接头的绝缘层，节约了生产工序。
[0011] 2、因为上模和下模之间的距离在进线方向呈梯形，压接件受压一头紧一头松，如此既不会压断铝线，又做到接触电阻几乎为零，所以产品的报废率可以做到很低。
[0012] 3、因为毛刺选定闻度O. 05mm,因为压接件受压一头紧一头松，所以保证了招电磁线不会被压断。
附图说明
[0013] 图I是本发明实施例压接件的原始结构示意图；
[0014] 图2是压接件内展开的横条与在横条平面上的毛刺放大剖视图；
[0015] 图3是上模和下模之间距离在进线方向呈梯形示意图
[0016] 图4是冲压后的压接件、铜导线接头和铝电磁线接头连接的剖视图；
[0017] 图5是现有专利技术“一种铝芯绕组电动机中铝漆包线与铜线的连接结构”示意图。
具体实施方式
[0018] 下面结合图I、图2、图3、图4和一个实施例对本发明作进一步说明：
[0019] 图I、图2、图3、图4是本发明一种铝电磁线和铜导线的压接技术关键创新点的示意图。
[0020] 本发明一种铝电磁线和铜导线的压接技术，包括铝电磁线接头I、铜导线接头2、压接件3和压接成形模具4，所述的铝电磁线接头I是铝电磁线的连接部分；所述的铜导线接头2是铜导线去掉绝缘包皮的铜导线连接部分；所述的压接件3是一个内有九条凸起横条3. I的U字状的长条，所述的横条3. I高O. 15mm，是均匀分布的，横条3. I面上的两边有高出平面的毛刺3. 2，毛刺3. 2的高度在O. 05mm,所述的压接件3是冲压件，制成带状，卷成圆筒，表面经过镀锡处理，而且预先装在冲压机上面；所述的压接成形模具4由上模4. I和下模4. 2组成，所述的上模4. I和下模4. 2内部形状按常规技术要求制作，但上模4. I和下模4. 2之间的距离在进线方向呈梯形，在进线口 4. 3是梯形的大口，到最里端是梯形的小口，在最里端还具有切断压接件3的功能，整个压接程序：将铝电磁线接头I定位在上面、铜导线接头2定位在下面，同时放到压接成形模具4内的压接件3上面，进行冲压，压接件3的形状由U字状变成了类似的凹状，U字状两列顶端向中间凹进去，铝电磁线接头I和铜导线接头2被包在压接件3内，完成铝电磁线和铜导线的连接。
Claims (4)
1. 一种铝电磁线和铜导线的压接技术，包括铝电磁线接头、铜导线接头、压接件和压接成形模具，其特征在于：所述的压接件是一个内有九条凸起横条的U字状的长条，所述的横条高O. 15mm，是均匀分布的，横条面上的两边有高出平面的毛刺，毛刺的高度在O. 05mm，所述的压接件是冲压件，制成带状，卷成圆筒，表面经过镀锡处理，而且预先装在冲压机上面；所述的压接成形模具由上模和下模组成，所述的上模和下模内部形状按常规技术要求制作，但上模和下模之间的距离在进线方向呈梯形，在进线口是梯形的大口，到最里端是梯形的小口，在最里端还具有切断压接件的功能。
2.根据权利要求I所述的一种铝电磁线和铜导线的压接技术，其特征在于：进行冲压，压接件的形状由U字状变成了类似的凹状，U字状两列顶端向中间凹进去，铝电磁线接头和铜导线接头被包在压接件内，完成铝电磁线和铜导线的连接。
3.根据权利要求I所述的一种铝电磁线和铜导线的压接技术，其特征在于：压接件内横条上的毛刺在冲压时会刺破铝电磁线接头的绝缘层，使压接件与铝电磁线接头的接触电阻几乎为零。
4.根据权利要求I所述的一种铝电磁线和铜导线的压接技术，其特征在于：上模和下模之间的距离在进线方向呈梯形，在进线口是梯形的大口，在最里端是梯形的小口，所以在进线口紧压度比较小，很细的铝电磁线不容易被压断，在最里端紧压度比较大，铜导线接头和铝电磁线接头会被压接件紧紧地包压，两种线之间的接触电阻可以实现几乎为零。
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| CN108767622A (zh) * | 2018-06-04 | 2018-11-06 | 朋友电力科技有限公司 | 一种便于安装和更换导线与设备转换的连接器的制备工艺 |
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