CN102897592A - Metal round wire compound winding and paying-off device as well as manufacture method and use method thereof - Google Patents

Metal round wire compound winding and paying-off device as well as manufacture method and use method thereof Download PDF

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Publication number
CN102897592A
CN102897592A CN2012103256631A CN201210325663A CN102897592A CN 102897592 A CN102897592 A CN 102897592A CN 2012103256631 A CN2012103256631 A CN 2012103256631A CN 201210325663 A CN201210325663 A CN 201210325663A CN 102897592 A CN102897592 A CN 102897592A
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CN
China
Prior art keywords
tray
pallet
center shaft
combustion
paying
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Pending
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CN2012103256631A
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Chinese (zh)
Inventor
郑宏
郑梦源
施冠群
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ZHEJIANG WANMA CABLE CO Ltd
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ZHEJIANG WANMA CABLE CO Ltd
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Application filed by ZHEJIANG WANMA CABLE CO Ltd filed Critical ZHEJIANG WANMA CABLE CO Ltd
Priority to CN2012103256631A priority Critical patent/CN102897592A/en
Publication of CN102897592A publication Critical patent/CN102897592A/en
Pending legal-status Critical Current

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Abstract

The invention belongs to the technical field of cable armouring, and in particular relates to a metal round wire compound winding and paying-off device with the advantages of light weight, low cost and capability of effectively solving the problem of pulling and twisting of a cable, and a manufacture method and a use method of the metal round wire compound winding and paying-off device. The metal round wire compound winding and paying-off device comprises a base, wherein a center shaft is arranged on the base, a tray capable of rotating around the center shaft is arranged on the center shaft, a paying-off column capable of rotating around the tray is vertically arranged on the tray and is enclosed by a plurality of support columns, the bottom ends of the support columns are fixed on the tray at equal distances around the center of the tray, the top ends of the support columns are fixed on a rotating disk, and the bottom of the tray is provided with a brake mechanism. The manufacture method comprises the following steps of: welding the center shaft on the center of the base, welding one ends of the support columns on the tray around the center of the tray at equal distances, welding the other ends of the support columns on the rotating disk, installing the tray on the center shaft through a bearing, and finally installing the brake mechanism of the tray. The use method comprises the following steps of: sleeving a metal round wire in the paying-off column and horizontally placing on the tray, and pulling a wire head out to bypass the paying-off column to be connected to a compound winding machine. The metal round wire compound winding and paying-off device can be used for solving the problem of pulling and twisting of the cable in a compound winding process, and has the advantages of small volume, low cost, convenience in use, energy conservation and high efficiency.

Description

Metal garden line after-combustion actinobacillus device and manufacture method and using method
Technical field
The invention belongs to the cable armoring technical field, relate in particular to a kind of lightweight, cost is low, can effectively solve wire rod pulls metal garden line after-combustion actinobacillus device and manufacture method and using method with the snarl problem.
Background technology
Along with the national economic development, modernization of industry level improves constantly, and is more and more to the demand of high quality cable installation.In cables manufacturing, such as brass wire shielding, steel wire armor etc., all to the metal wool after-combustion of lopping to drum, again drum be contained on the armoring machine cable is carried out armouring.Tension force when mostly existing rewinder is directly to rely on take-up with the after-combustion of whole dish metal wool to drum, because metal garden line is heavier, can occur metal wool is pulled the phenomenon of breaking, and the characteristic of metal wool also makes it be easier to occur snarl in the after-combustion process, affects the quality of production.
It is the patent of invention of " CN102009872A " that present disclosed text for the problems referred to above has publication number: active pay-off rewinding equipment for aluminum clad steel wires, this patent scheme is for to install to the rosette cover on the vertical rotating disk first, then by this rotating disk of motor-driven unwrapping wire at the uniform velocity, solved the problem of pulling wire rod.But this patent does not solve the problem of wire rod snarl, and volume is larger, use inconvenient, and heavier metal garden line to be sleeved on the vertical rotating disk the horizontal rotating shaft pressure to this rotating disk larger so that the device fabrication high cost, in addition, adopt motor-driven relatively to consume energy.
Summary of the invention
The technical problem to be solved in the present invention provide a kind of lightweight, cost is low, can effectively solve wire rod is pulled metal garden line after-combustion actinobacillus device with the snarl problem in the after-combustion process.
For solving the problems of the technologies described above, the invention provides a kind of metal garden line after-combustion actinobacillus device, comprise base, on the described base center shaft is installed, the pallet that can rotate around center shaft is installed on the described center shaft, and vertically arranging one on the described pallet can be with the unwrapping wire post of pallet rotation, and described unwrapping wire post is surrounded around the pillar stiffener that the pallet center equidistantly is fixed on the pallet by many foundation end, described pillar stiffener top is fixed on the rotating disk, and described tray bottom is provided with stop mechanism.The present invention uses a rotatable level tray bearing metal garden line, so that metal garden line rotates along with pallet in after-combustion take-up process, reduced the pull injury of rewinder to the garden line, and during the usage level pallet, picking and placeing of metal garden line is more convenient, the also large heavier wire rod of easier placement, wire rod and pallet are axle pressure to the application force of center shaft, relatively are not easy loss equipment.The unwrapping wire post that many pillar stiffeners surround is lightweight, material loss and manufacturing cost have been greatly reduced, and the shape of the unwrapping wire post self-assembling formation polygon prism that surrounds, so that can not skid during the line after-combustion of garden, metal wool also is not easy to occur snarl through the combing of unwrapping wire post, and the stop mechanism of tray bottom can provide certain tension force for the garden line in the after-combustion process, assurance garden line and pallet rotate synchronously, so that after-combustion process stabilization, smoothness.Volume of the present invention is little, simple in structure, low cost of manufacture, easily universal, efficiently solves the problem that wire rod is pulled in the after-combustion process.
As preferably, described unwrapping wire post is up-thin-low-thick taper.Taper unwrapping wire post can make picking and placeing of metal garden line convenient.
As preferably, described stop mechanism comprises the drum that is fixed on the center, tray bottom, is provided with groove on the described drum, and described arrangements of grooves has brake band, and described brake band is fixed on the base by a bearing.This stop mechanism is simple in structure, productive costs is low, be easy to installation and maintenance.
As preferably, described brake band end is equipped with threaded adjusting yoke, and described adjusting yoke is movably arranged on the bearing by setting nut.This structure is convenient to operation, and the free adjustment stop mechanism is to the braking force of pallet as required for personnel, and the smoothness of assurance metal garden line after-combustion process is stable.
As preferably, be provided with the reinforcing rotating disk in the middle part of the described unwrapping wire post, described reinforcing rotating disk is installed on the center shaft by bearing.This structural strengthening the unwrapping wire post so that the unwrapping wire post can provide larger tension force for metal garden line.
As preferably, described pillar stiffener is 12.12 pillar stiffeners are arranged around the pallet center according to the clock scale, both can prevent that metal garden line from skidding, and can guarantee that again metal garden line is not hurt and is out of shape, and are rational in infrastructure.
The present invention also provides the manufacture method of a kind of above-mentioned metal garden line after-combustion actinobacillus device, may further comprise the steps: at first center shaft is welded in the base in the heart; Then the end with many pillar stiffeners equidistantly is welded on the pallet around the pallet center, and the other end is welded on the rotating disk accordingly; Pallet is installed on the center shaft by bearing; The tray stop mechanism.Utilize the method can produce fast above-mentioned metal garden line after-combustion actinobacillus device.
In addition, the present invention also provides the using method of a kind of above-mentioned metal garden line after-combustion actinobacillus device, may further comprise the steps: metal garden line is inserted in the unwrapping wire post and lies in a horizontal plane on the pallet; Then the end of a thread is pulled out and walk around the unwrapping wire post and be connected on the rewinder.The method can effectively reduce rewinder to the pulling of metal garden line, and also can reduce the wearing and tearing to equipment, is conducive to reduce production costs, and is simple to operate, effective.
Therefore, the present invention have that volume is little, cost is low, the characteristics of easy to use, efficient energy-saving.
Description of drawings
Accompanying drawing 1 is the structural representation of a kind of metal of the present invention garden line after-combustion actinobacillus device.
Accompanying drawing 2 is the using method figure of a kind of metal of the present invention garden line after-combustion actinobacillus device.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail, obviously, described embodiment only is part embodiment of the present invention.
Embodiment 1:
Referring to accompanying drawing 1, a kind of metal of the present invention garden line after-combustion actinobacillus device, comprise base 1, on the described base 1 center shaft 6 is installed, the pallet 2 that can rotate around center shaft is installed on the described center shaft 6, vertically arranging one on the described pallet 2 can be with the unwrapping wire post 5 of pallet rotation, described unwrapping wire post 5 is surrounded according to the pillar stiffener 7 that the clock scale equidistantly is welded on the pallet 2 around the pallet center by 12 foundation ends, described 12 pillar stiffener 7 tops are drawn in to the center and are fixed on the rotating disk 3, thereby surround a up-thin-low-thick taper unwrapping wire post, unwrapping wire post middle part is provided with and reinforces rotating disk 4, described reinforcing rotating disk 4 is installed on the center shaft 6 by bearing, this reinforcing rotating disk has been reinforced the unwrapping wire post, so that the unwrapping wire post can provide larger tension force for metal garden line, pallet 2 bottoms are provided with stop mechanism.
Stop mechanism comprises the drum 8 that is fixed on the center, tray bottom, be provided with groove 13 on the described drum 8, described groove 13 disposes brake band 9, described brake band 9 ends are equipped with threaded adjusting yoke 11, described adjusting yoke passes a bearing 10 and is movably arranged on this bearing 10 by setting nut 12, and bearing 10 is fixedly mounted on the base 1.But the staff guarantees that by the braking force of setting nut free adjustment brake band to pallet the smoothness of metal garden line after-combustion process is stable.
Manufacture method of the present invention is: at first center shaft is welded in the base in the heart; Then the end with many pillar stiffeners equidistantly is welded on the pallet around the pallet center, and the other end is welded on the rotating disk accordingly; Pallet is installed on the center shaft by bearing; To be installed in the tray bottom by bolt with the drum 8 of groove 13, the brake band 9 of appropriate size will be wrapped on the groove of drum; Bearing 10 with through hole is welded on the base 1, two threaded adjusting yokes 11 are installed respectively at the two ends of brake band 9, adjusting yoke 11 is passed bearing 10 and fixing with setting nut 12.
Referring to accompanying drawing 2, using method of the present invention is: metal garden line is inserted in the unwrapping wire post and lies in a horizontal plane on the pallet; Then the end of a thread is pulled out and walk around the unwrapping wire post and be connected on the rewinder 14.The method can effectively reduce rewinder to the pulling of metal garden line, and also can reduce the wearing and tearing to equipment, is conducive to reduce production costs, and is simple to operate, effective.
The present invention uses a rotatable level tray bearing metal garden line, so that metal garden line rotates along with pallet in after-combustion take-up process, reduced the pull injury of rewinder to the garden line, and during the usage level pallet, picking and placeing of metal garden line is more convenient, the also large heavier wire rod of easier placement, wire rod and pallet are axle pressure to the application force of center shaft, relatively are not easy loss equipment.The unwrapping wire post that 12 pillar stiffeners surround is lightweight, material loss and manufacturing cost have been greatly reduced, and the shape of the unwrapping wire post self-assembling formation polygon prism that surrounds, so that can not skid during the line after-combustion of garden, can guarantee that also metal garden line is not hurt and crimp, metal wool is through the combing of unwrapping wire post, also be not easy to occur snarl, the stop mechanism of tray bottom can provide certain tension force for the garden line in the after-combustion process, guarantees that garden line and pallet rotate synchronously, so that after-combustion process stabilization, smoothness.Volume of the present invention is little, simple in structure, low cost of manufacture, easily universal, efficiently solves the problem that wire rod is pulled in the after-combustion process.
Should be understood that above-described embodiment only to be used for explanation the present invention and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.

Claims (8)

1. metal garden line after-combustion actinobacillus device, it is characterized in that: comprise base (1), center shaft (6) is installed on the described base (1), the pallet (2) that can rotate around center shaft is installed on the described center shaft, vertically arranging one on the described pallet can be with the unwrapping wire post (5) of pallet rotation, described unwrapping wire post is surrounded by the pillar stiffener (7) that many foundation end equidistantly is fixed on around the pallet center on the pallet, described pillar stiffener (7) top is fixed on the rotating disk (3), and described tray bottom is provided with stop mechanism.
2. metal garden line after-combustion actinobacillus device according to claim 1 is characterized in that: described unwrapping wire post (5) is up-thin-low-thick taper.
3. metal garden line after-combustion actinobacillus device according to claim 1, it is characterized in that: described stop mechanism comprises the drum (8) that is fixed on the center, tray bottom, be provided with groove (13) on the described drum (8), described groove (13) disposes brake band (9), and described brake band (9) is fixed on the base (1) by a bearing (10).
4. metal garden line after-combustion actinobacillus device according to claim 3, it is characterized in that: described brake band (9) end is equipped with threaded adjusting yoke (11), and described adjusting yoke is movably arranged on the bearing (10) by setting nut (12).
5. metal garden line after-combustion actinobacillus device according to claim 1 and 2 is characterized in that: described unwrapping wire post middle part is provided with and reinforces rotating disk (4), and described reinforcing rotating disk (4) is installed on the center shaft (6) by bearing.
6. metal garden line after-combustion actinobacillus device according to claim 1 and 2, it is characterized in that: described pillar stiffener (7) is 12.
7. manufacture method of metal garden line after-combustion actinobacillus device as claimed in claim 1 is characterized in that may further comprise the steps: at first center shaft (6) is welded in the base (1) in the heart; Then the end with many pillar stiffeners equidistantly is welded on the pallet around the pallet center, and the other end is welded on the rotating disk (3) accordingly; Pallet is installed on the center shaft (6) by bearing; The tray stop mechanism.
8. using method of metal garden line after-combustion actinobacillus device as claimed in claim 1 is characterized in that may further comprise the steps: metal garden line is inserted in unwrapping wire post (5) and lies in a horizontal plane on the pallet (2); Then the end of a thread is pulled out and walk around unwrapping wire post (5) and be connected on the rewinder (14).
CN2012103256631A 2012-09-06 2012-09-06 Metal round wire compound winding and paying-off device as well as manufacture method and use method thereof Pending CN102897592A (en)

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Application Number Priority Date Filing Date Title
CN2012103256631A CN102897592A (en) 2012-09-06 2012-09-06 Metal round wire compound winding and paying-off device as well as manufacture method and use method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103996460A (en) * 2014-06-05 2014-08-20 江苏五洲电磁线有限公司 Pay-off mechanism
CN104183383A (en) * 2014-09-10 2014-12-03 江苏句容联合铜材有限公司 Axial pay-off method in paper wrapped winding wire production
CN105293213A (en) * 2015-11-02 2016-02-03 中国工程物理研究院核物理与化学研究所 Cable take-up and pay-off bracket
CN107610842A (en) * 2017-10-27 2018-01-19 江苏华鹏电缆股份有限公司 A kind of cable armouring steel band pay off rack

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87107769A (en) * 1986-11-11 1988-05-25 马里普拉斯特公司 Yarn reels for yarn dyeing
JPH0940236A (en) * 1995-07-25 1997-02-10 Topy Ind Ltd Wire rope winding device
CN201395442Y (en) * 2009-06-18 2010-02-03 德阳东钢钢绳有限公司 Wire releasing device
CN201927479U (en) * 2010-06-07 2011-08-10 中国西电电气股份有限公司 Lead payoff stand with lead tightening device
CN202785053U (en) * 2012-09-06 2013-03-13 浙江万马电缆股份有限公司 Rewinding and paying-off device for round metal wire

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87107769A (en) * 1986-11-11 1988-05-25 马里普拉斯特公司 Yarn reels for yarn dyeing
JPH0940236A (en) * 1995-07-25 1997-02-10 Topy Ind Ltd Wire rope winding device
CN201395442Y (en) * 2009-06-18 2010-02-03 德阳东钢钢绳有限公司 Wire releasing device
CN201927479U (en) * 2010-06-07 2011-08-10 中国西电电气股份有限公司 Lead payoff stand with lead tightening device
CN202785053U (en) * 2012-09-06 2013-03-13 浙江万马电缆股份有限公司 Rewinding and paying-off device for round metal wire

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103996460A (en) * 2014-06-05 2014-08-20 江苏五洲电磁线有限公司 Pay-off mechanism
CN104183383A (en) * 2014-09-10 2014-12-03 江苏句容联合铜材有限公司 Axial pay-off method in paper wrapped winding wire production
CN105293213A (en) * 2015-11-02 2016-02-03 中国工程物理研究院核物理与化学研究所 Cable take-up and pay-off bracket
CN107610842A (en) * 2017-10-27 2018-01-19 江苏华鹏电缆股份有限公司 A kind of cable armouring steel band pay off rack

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Application publication date: 20130130