CN102891522B - Dual-energy-storage device with vehicle-mounted charging function - Google Patents

Dual-energy-storage device with vehicle-mounted charging function Download PDF

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CN102891522B
CN102891522B CN201210368654.0A CN201210368654A CN102891522B CN 102891522 B CN102891522 B CN 102891522B CN 201210368654 A CN201210368654 A CN 201210368654A CN 102891522 B CN102891522 B CN 102891522B
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energy storage
storage unit
storage device
bridge
energy
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CN102891522A (en
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郑维
杨泗鹏
靳超
丁计飞
岳建
韩光辉
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Yutong Bus Co Ltd
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Zhengzhou Yutong Bus Co Ltd
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Abstract

The invention relates to a dual-energy-storage device with a vehicle-mounted charging function. The dual-energy-storage device comprises a main energy storage unit, an auxiliary energy storage unit, a charging unit, a bidirectional half-bridge DC/DC (Direct Current) converter and a PWM (Pulse Width Modulation) control unit, wherein the bidirectional half-bridge DC/DC converter is connected between the main energy storage unit and the auxiliary energy storage unit so as to provide a power supply path and realize energy transfer between the energy storage units, the charge unit comprises a charge interface and a rectifying module, an alternating-current input end of the rectifying module is connected with the charging interface, and a direct-current output end of the rectifying module is connected with an output end of the bidirectional half-bridge DC/DC converter. The dual-energy-storage device not only can be used to realize control over a hybrid energy system, but also has a vehicle-mounted charging function, parts of a power assembly are reduced so that an electric vehicle system is compacter, and the system cost is reduced.

Description

具有车载充电功能的双储能装置Dual Energy Storage with Onboard Charging

技术领域 technical field

本发明涉及一种具有车载充电功能的双储能装置。 The invention relates to a dual energy storage device with a vehicle charging function.

背景技术 Background technique

新能源汽车通过能源多元化、动力电气化、排放洁净化推动我国新能源汽车的迅速发展。针对现有车用动力系统的技术特点,以各种能源互补、动力互补为技术特点的车用动力系统成为新能源汽车技术的发展主流。 New energy vehicles promote the rapid development of new energy vehicles in my country through energy diversification, power electrification, and clean emissions. In view of the technical characteristics of the existing vehicle power system, the vehicle power system with the technical characteristics of various energy sources and power complementation has become the mainstream of the development of new energy vehicle technology.

目前,受电池技术发展制约,单一储能系统很难同时满足新能源汽车运行过程中对能量和功率的要求,使用复合能源系统可以综合多种储能系统的优点,达到优势互补,同时满足新能源汽车对储能系统能量和功率的双重要求,最大限度的改善新能源汽车的性能。复合能源控制策略的核心在于两种储能系统间功率的合理分配,即采用合理的控制策略,充分发挥两种储能系统各自的特点,延长储能系统的使用寿命,提高系统的效率和燃油经济性,而且,新能源汽车的各动力总成使得新能源汽车具有高度的复杂性,给高压安全、散热、布置、整车抗干扰等带来许多问题,并使整车成本增加,整车有效使用空间降低。 At present, restricted by the development of battery technology, it is difficult for a single energy storage system to simultaneously meet the energy and power requirements of new energy vehicles during operation. Energy vehicles have dual requirements on the energy and power of energy storage systems, which can improve the performance of new energy vehicles to the greatest extent. The core of the composite energy control strategy lies in the rational distribution of power between the two energy storage systems, that is, to adopt a reasonable control strategy to give full play to the respective characteristics of the two energy storage systems, prolong the service life of the energy storage system, and improve the system's efficiency and fuel consumption. Economical, and the powertrains of new energy vehicles make new energy vehicles highly complex, which brings many problems to high-voltage safety, heat dissipation, layout, and anti-interference of the whole vehicle, and increases the cost of the whole vehicle. Effective use of space is reduced.

发明内容 Contents of the invention

本发明的目的是提供一种具有车载充电功能的双储能装置,用以解决现有技术中新能源利用效率低的问题。 The purpose of the present invention is to provide a dual energy storage device with on-board charging function to solve the problem of low utilization efficiency of new energy in the prior art.

为实现上述目的,本发明的方案是:提供一种具有车载充电功能的双储能装置,包括主储能单元和辅助储能单元,所述主储能单元连接到所述双储能装置的输出端,所述辅助储能单元连接双向半桥DC/DC变换器的输入端,所述双向半桥DC/DC变换器的输出端通过开关连接该双储能装置的输出端,所述双储能装置的输出端用于与电动机的供电电机控制器连接; In order to achieve the above object, the solution of the present invention is to provide a dual energy storage device with on-board charging function, including a main energy storage unit and an auxiliary energy storage unit, the main energy storage unit is connected to the dual energy storage device The output terminal, the auxiliary energy storage unit is connected to the input terminal of the bidirectional half-bridge DC/DC converter, the output terminal of the bidirectional half-bridge DC/DC converter is connected to the output terminal of the dual energy storage device through a switch, and the dual The output end of the energy storage device is used to connect with the power supply motor controller of the electric motor;

所述双储能装置还设有用于控制双向半桥DC/DC变换器的控制单元; The dual energy storage device is also provided with a control unit for controlling the bidirectional half-bridge DC/DC converter;

所述双储能装置设有充电单元,所述充电单元包括整流模块和充电接口,所述整流模块的交流输入端连接充电接口,其直流输出端连接所述双向半桥DC/DC变换器的输出端。 The dual energy storage device is provided with a charging unit, the charging unit includes a rectification module and a charging interface, the AC input terminal of the rectification module is connected to the charging interface, and its DC output terminal is connected to the bidirectional half-bridge DC/DC converter. output.

进一步地,所述双向半桥DC/DC变换器包括电容、电感和两个串联的IGBT模块,所述电容并联到所述主储能单元的两端,所述电感一端连接所述主储能单元的正极,其另一端连接到所述两个串联的IGBT模块漏极与源极的串联点,所述两个串联的IGBT模块的另一组漏极和源极连接所述双储能装置的输出端。 Further, the bidirectional half-bridge DC/DC converter includes a capacitor, an inductor and two IGBT modules connected in series, the capacitor is connected in parallel to both ends of the main energy storage unit, and one end of the inductor is connected to the main energy storage unit The positive pole of the unit, the other end of which is connected to the series connection point of the drain and source of the two series-connected IGBT modules, and the other set of drains and sources of the two series-connected IGBT modules are connected to the dual energy storage device output terminal.

所述控制单元为PWM控制单元。 The control unit is a PWM control unit.

所述辅助储能单元为蓄电池,所述主储能单元为超级电容。 The auxiliary energy storage unit is a storage battery, and the main energy storage unit is a super capacitor.

所述整流模块为三相整流器。 The rectification module is a three-phase rectifier.

本发明在两储能单元之间连接有双向半桥DC/DC变换器,当主储能单元能量不足时,辅助储能单元可以通过双向半桥DC/DC变换器将能量转移到主储能单元中,当主储能单元能量制动回收过剩时,可通过双向半桥DC/DC变换器将能量转移到辅助储能单元中,能量可在储能单元之间相互传递,实现能量源的优势互补有效利用,提高各储能单元的使用效率。 In the present invention, a bidirectional half-bridge DC/DC converter is connected between the two energy storage units. When the energy of the main energy storage unit is insufficient, the auxiliary energy storage unit can transfer energy to the main energy storage unit through the bidirectional half-bridge DC/DC converter. In the above, when the energy braking recovery of the main energy storage unit is excessive, the energy can be transferred to the auxiliary energy storage unit through the bidirectional half-bridge DC/DC converter, and the energy can be transferred between the energy storage units to realize the complementary advantages of energy sources Effective utilization improves the efficiency of each energy storage unit.

而且,该装置还集成了整流模块和充电接口,当外接电网时,整流模块将充电接口的交流电整流为直流电,实现车载充电功能,并可通过对电池补电实现整车续驶里程。 Moreover, the device also integrates a rectification module and a charging interface. When connected to an external power grid, the rectification module rectifies the alternating current of the charging interface into direct current, realizing the on-board charging function, and realizing the mileage of the vehicle by replenishing power to the battery.

本发明既能实现对复合能源系统的控制,又具有车载充电系统的功能给储能系统充电,能够提高新能源的利用效率,并减少了动力总成部件,使得电动汽车系统更加紧凑,并且降低了系统成本。 The invention can not only realize the control of the composite energy system, but also has the function of the on-board charging system to charge the energy storage system, can improve the utilization efficiency of new energy, and reduce the power assembly components, making the electric vehicle system more compact and reducing the system cost.

附图说明 Description of drawings

图1是本发明电路原理图; Fig. 1 is a circuit schematic diagram of the present invention;

图2是本发明实施例电路原理图。 Fig. 2 is a schematic circuit diagram of an embodiment of the present invention.

具体实施方式 Detailed ways

下面结合附图对本发明做进一步详细的说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.

如图1所示的电路原理图,包括主储能单元1、辅助储能单元2、双向半桥DC/DC变换器3及其控制单元6、开关4、整流模块5和充电接口7,图中虚线框中所示为供电电机控制器。 The schematic diagram of the circuit shown in Figure 1 includes a main energy storage unit 1, an auxiliary energy storage unit 2, a bidirectional half-bridge DC/DC converter 3 and its control unit 6, a switch 4, a rectifier module 5 and a charging interface 7. Shown in the middle dotted box is the power supply motor controller.

双向半桥DC/DC变换器通过开关连接于主储能单元与辅助储能单元之间,其控制单元的信号输出端连接到双向半桥DC/DC变换器中IGBT的栅极触发端,整流模块的交流输入端连接充电接口,直流输出端连接于开关与双向半桥DC/DC变换器之间,主储能单元和双向半桥DC/DC变换器的输出端连接该双储能装置的输出端,该双储能装置的输出端用于与电动机的供电电机控制器连接。 The bidirectional half-bridge DC/DC converter is connected between the main energy storage unit and the auxiliary energy storage unit through a switch, and the signal output terminal of the control unit is connected to the gate trigger terminal of the IGBT in the bidirectional half-bridge DC/DC converter, rectifying The AC input terminal of the module is connected to the charging interface, the DC output terminal is connected between the switch and the bidirectional half-bridge DC/DC converter, and the output terminals of the main energy storage unit and the bidirectional half-bridge DC/DC converter are connected to the dual energy storage device. Output terminal, the output terminal of the double energy storage device is used to connect with the power supply motor controller of the electric motor.

如图2所示,本实施例中主储能单元为超级电容,辅助储能单元为蓄电池,整流模块为三相整流器,控制单元为PWM控制单元,双向半桥DC/DC变换器为蓄电池与超级电容提供供电路径,蓄电池与超级电容通过双向半桥DC/DC变换器可以相互传递能量;双向半桥DC/DC变换器及其PWM控制单元在工作时,可为电机系统供电并驱动车辆,也可以进行制动能量回收;该装置还集成了充电接口和三相整流器,可以通过双向半桥DC/DC变换器为蓄电池充电,当需要充电时,开关断开。 As shown in Figure 2, in this embodiment, the main energy storage unit is a super capacitor, the auxiliary energy storage unit is a battery, the rectification module is a three-phase rectifier, the control unit is a PWM control unit, and the bidirectional half-bridge DC/DC converter is a battery and The supercapacitor provides a power supply path, and the battery and the supercapacitor can transfer energy to each other through the bidirectional half-bridge DC/DC converter; when the bidirectional half-bridge DC/DC converter and its PWM control unit are working, they can supply power to the motor system and drive the vehicle. Braking energy recovery can also be performed; the device also integrates a charging interface and a three-phase rectifier, which can charge the battery through a bidirectional half-bridge DC/DC converter. When charging is required, the switch is turned off.

具体工作过程如下: The specific working process is as follows:

正常行车时,整车提供低压24V,PWM控制单元工作,进行自检,自检通过后进行预充和上电。根据整车的能量需求,PWM控制单元接受整车指令,发出PWM控制信号,一方面超级电容能量不足时,PWM控制单元通过双向半桥DC/DC变换器,将蓄电池中的能量转移到超级电容并供各类负载使用;另一方面,超级电容能量制动回收过剩时, PWM控制单元通过双向半桥DC/DC变换器,将超级电容中的能量转移到蓄电池中,最终实现超级电容与蓄电池之间的能量转移。 During normal driving, the whole vehicle provides low-voltage 24V, the PWM control unit works, and performs self-inspection. After the self-inspection passes, pre-charge and power on. According to the energy demand of the vehicle, the PWM control unit receives the command of the vehicle and sends out a PWM control signal. On the one hand, when the energy of the super capacitor is insufficient, the PWM control unit transfers the energy in the battery to the super capacitor through a bidirectional half-bridge DC/DC converter. And it can be used for various loads; on the other hand, when the energy of the supercapacitor brakes and recovers excess energy, the PWM control unit transfers the energy in the supercapacitor to the battery through a bidirectional half-bridge DC/DC converter, and finally realizes the supercapacitor and battery energy transfer between them.

整车停机充电时,充电接口与外部插枪连接,充电连接确认后,通过三相整流器获得充电辅助电源,为PWM控制单元及内部接触器供电,而后进行自检,自检通过后将外部交流电通过三相整流器整流出直流电,然后通过PWM控制单元控制双向半桥DC/DC变换器实现为蓄电池充电的功能。 When the vehicle is stopped for charging, the charging interface is connected to the external plug-in gun. After the charging connection is confirmed, the charging auxiliary power is obtained through the three-phase rectifier to supply power for the PWM control unit and the internal contactor, and then self-test is performed. After the self-test passes, the external AC power The direct current is rectified by the three-phase rectifier, and then the bidirectional half-bridge DC/DC converter is controlled by the PWM control unit to realize the function of charging the battery.

在低速(10~30km/h以下)和起动过程中,该双储能装置为电动机供电,使汽车运行到一定速度后,由发动机和该双储能装置共同为汽车提供动力。在低速运行和起动过程中,特别是起动过程,采用本发明的双储能装置,依靠电动机产生的大扭矩起动,相比24V低压启动机起动耗油大、起动扭矩小,起动效果好、效率高;而且,相比用发动机发电为超级电容充电的方式,本发明的双储能装置避免了动能——电能转换的能量损耗,节约能源。 At low speed (below 10~30km/h) and during starting, the dual energy storage device supplies power to the motor, and after the vehicle reaches a certain speed, the engine and the dual energy storage device jointly provide power for the vehicle. In the process of low-speed operation and starting, especially the starting process, the double energy storage device of the present invention is used to start by relying on the high torque generated by the electric motor. Compared with the 24V low-voltage starter, the starting fuel consumption is large and the starting torque is small, and the starting effect is good and the efficiency is high. High; moreover, compared with the way of charging the supercapacitor by generating electricity with the engine, the dual energy storage device of the present invention avoids the energy loss of kinetic energy-electric energy conversion, and saves energy.

综上所述,本发明实现了两储能单元能量传递与车载充电的有效集成,主储能单元与辅助储能单元可以实现能量的相互传递,同时,装置集成了整流模块和充电接口,可以实现车载充电的功能。 In summary, the present invention realizes the effective integration of the energy transfer of the two energy storage units and the on-board charging. The main energy storage unit and the auxiliary energy storage unit can realize the mutual transfer of energy. At the same time, the device integrates the rectification module and the charging interface, which can Realize the function of on-board charging.

Claims (5)

1.一种具有车载充电功能的双储能装置,其特征在于,包括主储能单元和辅助储能单元,所述主储能单元连接到所述双储能装置的输出端,所述辅助储能单元连接双向半桥DC/DC变换器的输入端,所述双向半桥DC/DC变换器的输出端通过开关连接该双储能装置的输出端,所述双储能装置的输出端用于与电动机的供电电机控制器连接;1. A dual energy storage device with on-board charging function, characterized in that it comprises a main energy storage unit and an auxiliary energy storage unit, the main energy storage unit is connected to the output terminals of the dual energy storage devices, and the auxiliary energy storage unit The energy storage unit is connected to the input end of the bidirectional half-bridge DC/DC converter, and the output end of the bidirectional half-bridge DC/DC converter is connected to the output end of the double energy storage device through a switch, and the output end of the double energy storage device Used to connect with the power supply motor controller of the motor; 所述双储能装置还设有用于控制双向半桥DC/DC变换器的控制单元;The dual energy storage device is also provided with a control unit for controlling the bidirectional half-bridge DC/DC converter; 所述双储能装置设有充电单元,所述充电单元包括整流模块和充电接口,所述整流模块的交流输入端连接充电接口,其直流输出端连接所述双向半桥DC/DC变换器的输出端;The dual energy storage device is provided with a charging unit, the charging unit includes a rectification module and a charging interface, the AC input terminal of the rectification module is connected to the charging interface, and its DC output terminal is connected to the bidirectional half-bridge DC/DC converter. output terminal; 主储能单元与辅助储能单元通过双向半桥DC/DC变换器相互传递能量;该装置还集成了充电接口和整流模块,当需要充电时,开关断开,通过双向半桥DC/DC变换器为辅助储能单元充电。The main energy storage unit and the auxiliary energy storage unit transfer energy to each other through a bidirectional half-bridge DC/DC converter; the device also integrates a charging interface and a rectifier module. When charging is required, the switch is turned off, and the bidirectional half-bridge DC/DC conversion to charge the auxiliary energy storage unit. 2.根据权利要求1所述的具有车载充电功能的双储能装置,其特征在于,所述双向半桥DC/DC变换器包括电容、电感和两个串联的IGBT模块,所述电容并联到所述辅助储能单元的两端,所述电感一端连接所述辅助储能单元的正极,其另一端连接到所述两个串联的IGBT模块漏极与源极的串联点,所述两个串联的IGBT模块的另一组漏极和源极连接所述双储能装置的输出端。2. The dual energy storage device with on-board charging function according to claim 1, wherein the bidirectional half-bridge DC/DC converter comprises a capacitor, an inductor and two series-connected IGBT modules, and the capacitor is connected in parallel to The two ends of the auxiliary energy storage unit, one end of the inductor is connected to the positive pole of the auxiliary energy storage unit, and the other end is connected to the series connection point of the drain and source of the two series-connected IGBT modules, the two Another set of drains and sources of the series connected IGBT modules are connected to the output terminals of the dual energy storage devices. 3.根据权利要求1所述的具有车载充电功能的双储能装置,其特征在于,所述控制单元为PWM控制单元。3. The dual energy storage device with vehicle charging function according to claim 1, wherein the control unit is a PWM control unit. 4.根据权利要求1所述的具有车载充电功能的双储能装置,其特征在于,所述辅助储能单元为蓄电池,所述主储能单元为超级电容。4. The dual energy storage device with on-board charging function according to claim 1, wherein the auxiliary energy storage unit is a storage battery, and the main energy storage unit is a supercapacitor. 5.根据权利要求1所述的具有车载充电功能的双储能装置,其特征在于,所述整流模块为三相整流器。5. The dual energy storage device with vehicle charging function according to claim 1, characterized in that the rectification module is a three-phase rectifier.
CN201210368654.0A 2012-09-28 2012-09-28 Dual-energy-storage device with vehicle-mounted charging function Expired - Fee Related CN102891522B (en)

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