CN102878530A - Magic-light environment-friendly high-efficiency energy-saving reflector with high-strength ribs - Google Patents
Magic-light environment-friendly high-efficiency energy-saving reflector with high-strength ribs Download PDFInfo
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- CN102878530A CN102878530A CN2012103898281A CN201210389828A CN102878530A CN 102878530 A CN102878530 A CN 102878530A CN 2012103898281 A CN2012103898281 A CN 2012103898281A CN 201210389828 A CN201210389828 A CN 201210389828A CN 102878530 A CN102878530 A CN 102878530A
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- reflector
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/72—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps in street lighting
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention provides a reflector, and relates to a gas discharge lamp, in particular to the reflector for a roadway lighting lamp. Most of the conventional reflectors are copied and imitated, and are lag in technology, light pollution and glare are generated, pollution is caused in a surface treatment process, reflecting surfaces are rough, and the efficiency of reflecting light only can be about 50%. The invention provides a magic-light environment-friendly high-efficiency energy-saving reflector with high-strength ribs, independently innovative lamp light-distribution design software is employed, accuracy is improved, light distribution is improved, and efficiency is over 90%. The reflector is formed by assembling more than two magic block groups, wherein more than six irregular convex and concave stripes or convex and concave blocks are distributed on each magic block group; surfaces of the magic block groups are coated with nano and super-nano paste which is synthesized by using an independent technology and are ground, so that efficiency is improved; a plurality of high-strength ribs higher than 2 millimeters are naturally formed at assembly joints of the magic block groups, so that heat can be effectively guided out, and temperature rise in a light source cavity is kept and controlled; and each magic block group is provided with folded edges higher than 10 millimeters, and the folded edges are used for controlling the light pollution and the glare which are generated when a lamp works.
Description
Affiliated technical field:
The present invention relates to a kind of can magic the variation changes design, selection, process and the product that luminous intensity distribution improves reflecting effect and efficient, elimination light pollution and dazzle, strong muscle heat radiation, increases the reflex reflector of luminous efficiency of source, especially protects strong muscle high efficiency and energy-saving reflection device as the reflex reflector evil spirit ring of light of installing and using in road lighting, square, station, harbour, enterprises and institutions, city lighting, the green lighting lawp.
Background technology:
Reflector is a kind of product of indefinite form, and it is matching used with the light fixture of various type shapes, can't determine its concrete type shape.Present known reflector, the reflector of especially using as the high-power gas charging lamp of installing and using in road lighting, square, station, harbour, enterprises and institutions, city lighting, the lighting.
The design of existing reflector: because the design of existing reflector is to plagiarize to copy and adopt traditional manual drawing distribution curve flux mostly, do not have through strict accurate demonstration and practice, backward in technique, luminous intensity distribution is bad, easily cause the serious light pollution of surrounding environment and dazzle, reflector efficiency can only reach about 50%, serious waste electric energy.Product renewal is slow, is not suitable with the requirement of the national conditions and policies of current energy-saving and emission-reduction low-carbon (LC) life.
The material of existing reflector: what existing street lamp reflector was selected is aluminium sheet, and the purity of aluminium is generally 98.6%---99.1%, and reflection coefficient is 0.45-0.55 approximately.Such selection and existing reflector process of surface treatment and method, so that the reflector efficiency of reflector is low, reflection coefficient only has about 50%.
The manufacturing process of existing reflector: existing reflector adopts aluminium sheet drawn and stamping forming operation preparation method mostly, and the moulding rear surface needs through chemical polishing and anodized, and carries out distilled water or pure water hole-sealing technology on the oxide layer surface and process.Such production process can produce serious environmental pollution, and the reflector reflecting surface of producing is coarse, forms diffuse reflection, and reflector efficiency is low.Existing reflector does not all design the heat radiation rib, high temperature during light fixture work in the light-source chamber can not be derived timely and effectively and be distributed, through the service time in 1 to 2 year, reflector is subjected to fire-cureing of light source high temperature, reflective surface just begins the flavescence blackening, reflecting effect decay is very fast, and the light efficiency of light source is can not usable reflection surperficial to photographed object, causes great energy waste.
Summary of the invention:
In order to overcome the reflector installed in reflector, particularly road lighting that above-mentioned existing high-power gas charging lamp uses, square, station, harbour, enterprises and institutions, city lighting, the green lighting lawp in the error of the difference in the selection and design means and the defective on manufacture craft and the method.The invention provides a kind of magic ring of light and protect design, selection, process and the product of strong muscle high efficiency and energy-saving reflection device.Adopt the lamp distribution design computer software of self-developing innovation in conjunction with international advanced professional computer design software, improve design accuracy, improve light distribution effect, elimination is to light pollution and the dazzle of surrounding environment, improve reflector efficiency (reflector efficient can reach more than 92%), the effective illumination of hand lamp tool, reach the purpose that increases light efficiency, saves energy, the life of realization green illumination low-carbon (LC), also can effectively prolong the service life of light source and electric component and street lamp device facility, reduce light fixture repair and maintenance number of times and cost.Use new design method and means and new material, new technology, new method making reflector, be to improve the only way which must be passed that its reflector reflector efficiency reaches more energy savings and environment protecting, its technical products more can adapt to the state basic policy national conditions requirement that current energy-saving and emission-reduction low-carbon environment-friendly is implemented green illumination.
The technical solution adopted for the present invention to solve the technical problems and the specific embodiment are:
(1), the design of reflector selects the reflector luminous intensity distribution design computer software of independent development innovation in conjunction with PHOTOPIA and the German computer optics software Computer Aided Design of U.S. LTI company, the trace that each point from light source emits beam and the distribution of the trend behind the Multi reflection and reflection ray, then with direct projection light and the comprehensive rear distribution curve flux that obtains to meet code requirement of reflection ray, at this moment the just master data that obtains, these data are revised through manually carrying out repeatedly treatment of simulated polishing test again, carry out at last the practical application experimental site and light test, draw the reflector data with the high energy-conserving product of environmental protection of the market demand practicality that enterprise looks forward to.Design of Temperature Control in the reflector light-source chamber adopts American I DEA-S, PFO-E computer temperature design software Computer Aided Design.With IDEA-S, PFO-E computer temperature design software Computer Aided Design and actually light test and draw the temperature control in the reflector light-source chamber and keep stable temperature data through what carry out 100 hours at environment temperature 50 degree, its objective is the prediction and the analysis that help to carry out Temperature Distribution in the reflector light-source chamber, the too high adverse consequences that causes of light source cavity temperature when avoiding light fixture work, realize high accuracy and feasibility, improve the operating efficiency of reflector and colour temperature and the colour rendering of light source and do not make the too high service life of light source and electric component and the optical data of reflector of affecting of temperature rise.Size according to selected reflector in the scope that do not coexist of selecting light source power, the size on the volume of reflector and surface can directly have influence on the thermal balance question in the reflector heat radiation, and the too little heat radiation of volume is bad can to affect the service life of light source and the optical data of light fixture.Can affect simultaneously colour temperature and the colour rendering of light source.
(2), selection: select aluminum content must protect at the international fine aluminum magnesium alloy plate more than 99.98 material of main part of strong muscle high efficiency and energy-saving reflection device as the magic ring of light.
(3), technological process: the technological process that the magic ring of light is protected strong muscle high efficiency and energy-saving reflection device is: the raw material incoming inspection, and------------------------------for the third time quality inspection---is assembled---the 4th quality inspection qualified---packing of product---warehouse-in to opening plate in for the second time surface treatment in for the second time quality inspection in the 5th moulding in for the first time quality inspection in for the first time surface treatment in four moulding in punching in blanking.
(4), method: technique and method are the secret formulas that the magic ring of light is protected strong muscle high efficiency and energy-saving reflection device high finished product rate and quality assurance, and wherein the moulding in the technical process and surface treatment are the cores of technology.Forming process can not adopt the method for the punching stretch of common reflector, single magic square moulding of must employing repeatedly exerting pressure, single magic square surface after the moulding must not be pulled, cut, gauffer, slight crack etc. affect later stage surface-treated bad phenomenon and occur, and must adopt the particular manufacturing craft of special (designed, designed) to come machine-shaping.It is to be made of a plurality of magic squares more than 2 that a plurality of magic square assembly form more than 2 that complete magic ring of light is protected strong muscle high efficiency and energy-saving reflection device, and the magic square group that assembly unit is used mainly has respectively, center magic square group, upper magic square group and lower magic square group.Center magic square group is comprised of the left magic square in center, the right magic square in center, center left wing limit magic square and right flank limit, center magic square; Upper magic square group is comprised of upper center magic square, upper left wing magic square and upper right flank magic square; Lower magic square group is comprised of lower center magic square, lower left wing magic square and lower right flank magic square.Center magic square group, upper magic square group and lower magic square group all are distributed with the irregular convex-concave striped of a plurality of varying lengths and convexo-concave block more than 6 according to the position at place separately is different when assembly unit.A plurality of irregular convex-concave stripeds and convexo-concave block are different according to the variation of reflection angle and reflection ray density degree, suitably adjust the length of convex-concave striped and arrangement mode and the quantity of convexo-concave block, generally should adopt combination of long drives and drop shots and stick to mix the luminous intensity distribution that the mode of arranging is used for improving reflector.Each magic square group adopts respectively more than twice surface repeatedly to be coated with the cream milled processed, adopt for the first time the synthetic nanometer cream of proprietary technology to carry out the surface and be coated with the cream milled processed, all adopt the synthetic super nanometer cream of proprietary technology to carry out again the surface after reaching for the second time and be coated with the cream milled processed.Nanometer cream must be on-the-spot synthetic, namely closes i.e. usefulness, can not put for a long time after synthesizing, and puts for a long time and uses impact effect again.Method is: (1), be coated with cream; Use CNC milling machine, must use unique hair washing, the center of this hair washing has one for the hole of nanometer cream uniform-flow to surface of aluminum plate, the rotating speed of washing hair when being coated with cream should be controlled at 60---100 turn within, guarantee that the surface that nanometer cream can be coated in aluminium sheet uniformly can not make again nanometer cream be thrown out of, and causes waste and contaminated equipment.(2), grind; Synthetic nanometer cream being coated in uniformly behind surperficial several minutes of semi-finished product reflector the hair washing of special use being installed with CNC milling machine grinds, the rotating speed of will washing hair is controlled at 800---2000 turn within, the rotating speed of hair washing is random controlled, and the rotating speed that changes hair washing according to the different random of position, angle, curved surface and the flanging of magic square makes it the grinding effect that reaches best.The cream that is coated with repeatedly all adopts (1) (2) method to carry out with grinding.At the high a plurality of strong rib more than 2 millimeters of the assembly unit junction of each magic square group self-assembling formation, the self-assembling formation of a plurality of strong ribs and the more effective derivation of heat that exists in the light-source chamber that is highly advantageous to, keep and the interior temperature rise of control light-source chamber, the service life of more effective prolongation light source and electric component and lamp package, the operation and maintenance cost of reduction lamp package.Each magic square group is provided with the flanging more than 10 millimeters, astigmatism produces when working in order to control light fixture light pollution and dazzle.
Claims (7)
1. this patent provides a kind of, especially high-power gas charging lamp particularly the magic ring of light used of road lighting protect strong muscle high efficiency and energy-saving reflection device, it is characterized in that: consisted of by a plurality of magic squares more than 2 that a plurality of magic square assembly form more than 2.
2. reflector according to claim 1 is characterized in that: the magic square group all is distributed with the irregular convex-concave striped of a plurality of varying lengths and convexo-concave block more than 6 according to the position difference at place separately when assembly unit.
3. it is characterized in that with 2 described reflectors according to claim 1: adopt combination of long drives and drop shots and stick to mix the mode of arrangement and the luminous intensity distribution that quantity is used for improving reflector.
4. it is characterized in that with 2 described reflectors according to claim 1: the surface that each magic square group adopts respectively the synthetic nanometer of proprietary technology and super nanometer cream to carry out repeatedly is coated with the cream milled processed.
5. according to claim 1,2 described reflectors is characterized in that: adopt the magic square moulding of repeatedly exerting pressure.
6. according to claim 1,2 described reflectors is characterized in that: at the high a plurality of strong rib more than 2 millimeters of the assembly unit junction of each magic square group self-assembling formation.
7. according to claim 1,2 described reflectors is characterized in that: each magic square group is provided with the flanging more than 10 millimeters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103898281A CN102878530A (en) | 2012-10-16 | 2012-10-16 | Magic-light environment-friendly high-efficiency energy-saving reflector with high-strength ribs |
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| CN2012103898281A CN102878530A (en) | 2012-10-16 | 2012-10-16 | Magic-light environment-friendly high-efficiency energy-saving reflector with high-strength ribs |
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| CN102878530A true CN102878530A (en) | 2013-01-16 |
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| CN2012103898281A Pending CN102878530A (en) | 2012-10-16 | 2012-10-16 | Magic-light environment-friendly high-efficiency energy-saving reflector with high-strength ribs |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106287431A (en) * | 2016-08-31 | 2017-01-04 | 田玉 | A kind of have zero diopter and dissipate the anti-scald floor-lamp of function |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88203891U (en) * | 1988-02-29 | 1988-11-09 | 项春树 | Lighting lamp with high effeciency |
| DE10006410A1 (en) * | 2000-02-14 | 2001-08-16 | Zumtobel Staff Gmbh | Recessed ceiling light fitting has concave reflector and light diffuser cooperating to provide divergent light chambers on either side of tubular gas discharge lamp |
| CN2531239Y (en) * | 2002-05-31 | 2003-01-15 | 余姚市燎原灯具有限公司 | Reflector for road lights |
| CN201162990Y (en) * | 2008-01-08 | 2008-12-10 | 王红艳 | Assembling type lampshade |
| CN201170495Y (en) * | 2008-03-21 | 2008-12-24 | 中山市华通光源股份有限公司 | Lampshade for energy-saving lamp |
| CN101451680A (en) * | 2007-11-29 | 2009-06-10 | 许广武 | Environmental protection high efficiency and energy-saving reflection device |
| CN201964245U (en) * | 2010-12-22 | 2011-09-07 | 东莞市创能新能源科技有限公司 | Efficient energy-saving electronic HID road lamp |
-
2012
- 2012-10-16 CN CN2012103898281A patent/CN102878530A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88203891U (en) * | 1988-02-29 | 1988-11-09 | 项春树 | Lighting lamp with high effeciency |
| DE10006410A1 (en) * | 2000-02-14 | 2001-08-16 | Zumtobel Staff Gmbh | Recessed ceiling light fitting has concave reflector and light diffuser cooperating to provide divergent light chambers on either side of tubular gas discharge lamp |
| CN2531239Y (en) * | 2002-05-31 | 2003-01-15 | 余姚市燎原灯具有限公司 | Reflector for road lights |
| CN101451680A (en) * | 2007-11-29 | 2009-06-10 | 许广武 | Environmental protection high efficiency and energy-saving reflection device |
| CN201162990Y (en) * | 2008-01-08 | 2008-12-10 | 王红艳 | Assembling type lampshade |
| CN201170495Y (en) * | 2008-03-21 | 2008-12-24 | 中山市华通光源股份有限公司 | Lampshade for energy-saving lamp |
| CN201964245U (en) * | 2010-12-22 | 2011-09-07 | 东莞市创能新能源科技有限公司 | Efficient energy-saving electronic HID road lamp |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106287431A (en) * | 2016-08-31 | 2017-01-04 | 田玉 | A kind of have zero diopter and dissipate the anti-scald floor-lamp of function |
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Application publication date: 20130116 |