CN102877597B - Roof panel clamps and metal roofing systems - Google Patents

Roof panel clamps and metal roofing systems Download PDF

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Publication number
CN102877597B
CN102877597B CN201210312307.6A CN201210312307A CN102877597B CN 102877597 B CN102877597 B CN 102877597B CN 201210312307 A CN201210312307 A CN 201210312307A CN 102877597 B CN102877597 B CN 102877597B
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roof panel
clamping
vertical plate
roof
fastening
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CN102877597A (en
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彭耀光
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Baianli Steel Structure Application Science & Technology Co ltd
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Baianli Steel Structure Application Science & Technology Co ltd
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Abstract

The invention discloses a roof panel clamp and a metal roof system. The roof panel clamp comprises a first clamping part (11), a first vertical plate part (12) and a transverse plate part (13), the second clamping part (2) comprises a second clamping part (21) and a second vertical plate part (22), the first vertical plate part (12) and the second vertical plate part (22) are abutted and fixedly connected through a locking bolt (4), a transverse limiting bolt (3) longitudinally penetrates through the transverse plate part (13) and transversely limits the side face of the second vertical plate part (22) through a tail part, after the first vertical plate part (12) and the second vertical plate part (22) are abutted and fixed, a simulated groove (10) with a notch (20) is formed between the first clamping part (11) and the second clamping part (21), the simulated groove (10) is matched with the buckled appearance of the roof panel (9) and clamps the top of the roof panel (9), and a clamping screw (5) penetrates through the first clamping part (11) and the second clamping part (11), 21) And the vertical rib plates (91, 93) of the roof panel (9) are clamped from two sides. The invention can be applied to the field of metal roofs.

Description

屋面板夹具及金属屋面系统Roof panel clamps and metal roofing systems

技术领域 technical field

本发明涉及一种屋面板夹具及应用该屋面板夹具的金属屋面系统。The invention relates to a roof panel clamp and a metal roof system using the roof panel clamp.

背景技术 Background technique

随着我国城市整体水平的发展,人们对建筑物室内的美观、安全、安静、保温、透气要求也越来越普遍,因此复合式金属屋面系统在各类工业、体育、娱乐、展览馆、零售超市等建筑物中也用得越来越多。目前这类建筑物的现有金属屋面系统通常采用有内支撑固定件结构的金属屋面板,以获得美观和稳固的使用要求。With the development of the overall level of cities in our country, people's requirements for the beauty, safety, quietness, heat preservation and ventilation of buildings are becoming more and more common. Therefore, the composite metal roof system is widely used in various industries, sports, entertainment, exhibition halls, retail It is also used more and more in buildings such as supermarkets. At present, the existing metal roofing system of this type of building usually adopts the metal roofing plate with the structure of the internal support and fixing parts, so as to obtain the requirements of beautiful appearance and stable use.

现有的金属屋面板是通过先设置若干固定座,再将相邻的两块屋面板的扣合部相对扣合在固定座的外部,两块屋面板的扣合部之间容易开口,造成扣合不紧,一旦受到静压荷载(比如典型的雪压)时,开口会造成屋面板的永久性变形而带来麻烦,因此其抗负压性能差。The existing metal roof panels are provided with a number of fixing seats first, and then the fastening parts of two adjacent roof panels are relatively fastened to the outside of the fixing seats, and the fastening parts of the two roof panels are easy to open, resulting in The buckle is not tight, and once subjected to static pressure loads (such as typical snow pressure), the opening will cause permanent deformation of the roof panel and cause trouble, so its anti-negative pressure performance is poor.

对于金属屋面系统,由于固定座数量众多,因此事先定位安装固定座不仅施工工序多且复杂,定位容易不准确,而且施工速度慢,效率低,一旦定位不准确很难调整,造成返工率高,对于弧形屋面及异形屋面板更是如此。For the metal roof system, due to the large number of fixing seats, the pre-positioning and installation of the fixing seats is not only complicated and complicated, but also the positioning is easy to be inaccurate, and the construction speed is slow and the efficiency is low. Once the positioning is inaccurate, it is difficult to adjust, resulting in a high rework rate. This is especially true for curved roofs and shaped roof panels.

发明内容 Contents of the invention

本发明所要解决的技术问题是克服现有技术的不足,提供一种结构稳固、施工方便、灵活、快速、固定效果好的屋面板夹具及应用该屋面板夹具的金属屋面系统,应用该屋面板夹具的金属屋面系统抗负压性能好、可靠程度高。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, to provide a roof panel fixture with a stable structure, convenient construction, flexibility, fastness, and good fixing effect and a metal roof system using the roof panel fixture. The metal roofing system of the fixture has good negative pressure resistance and high reliability.

本发明的屋面板夹具所采用的技术方案是:本发明的屋面板夹具包括第一夹固件、第二夹固件,所述第一夹固件包括第一夹持部、第一立板部、横板部,所述第二夹固件包括第二夹持部、第二立板部,所述第一立板部与所述第二立板部靠合在一起并通过至少两个锁固螺栓相固定连接,至少两个横向限位螺栓纵向穿过所述横板部并通过所述横向定位螺栓的尾部对所述第二立板部的侧面进行横向限位,所述第一立板部与所述第二立板部靠合固定后,所述第一夹持部与所述第二夹持部之间形成带有缺口的仿形槽,所述仿形槽与所述屋面板扣合后的外形相适配并将所述屋面板的顶部夹固,至少两个夹紧螺钉各自穿过所述第一夹持部及所述第二夹持部并从两侧将所述屋面板的立肋板夹固。The technical solution adopted by the roof panel clamp of the present invention is: the roof panel clamp of the present invention includes a first clamping piece and a second clamping piece, and the first clamping piece includes a first clamping portion, a first vertical plate portion, a horizontal plate portion, the second clamping member includes a second clamping portion and a second vertical plate portion, the first vertical plate portion and the second vertical plate portion are abutted together and connected by at least two locking bolts Fixedly connected, at least two horizontal positioning bolts longitudinally pass through the horizontal plate portion and laterally limit the side of the second vertical plate portion through the tail of the horizontal positioning bolts, the first vertical plate portion and After the second vertical plate part is closed and fixed, a profiling groove with a gap is formed between the first clamping part and the second clamping part, and the profiling groove is fastened with the roof panel fit the shape of the roof panel and clamp the top of the roof panel, at least two clamping screws respectively pass through the first clamping part and the second clamping part and clamp the roof panel from both sides Clamping of vertical ribs.

所述第一立板部上设有凸棱,所述第二立板部上设有凹槽,所述凸棱与所述凹槽相适配以进行纵向定位。The first vertical board part is provided with a rib, and the second vertical board part is provided with a groove, and the convex rib fits with the groove for longitudinal positioning.

所述第一夹持部、所述第一立板部及所述横板部为一体成型结构;所述第二夹持部与所述第二立板部为一体成型结构。The first clamping portion, the first vertical plate portion and the horizontal plate portion are integrally formed; the second clamping portion and the second vertical plate are integrally formed.

所述第一夹持部、所述第一立板部、所述横板部、所述第二夹持部以及所述第二立板部的长度均相同。The lengths of the first clamping portion, the first vertical plate portion, the horizontal plate portion, the second clamping portion and the second vertical plate portion are all the same.

或者,所述第一立板部、所述横板部及所述第二立板部的长度相同,所述第一夹持部及所述第二夹持部的长度自上向下逐渐变大。Alternatively, the lengths of the first vertical plate portion, the horizontal plate portion, and the second vertical plate portion are the same, and the lengths of the first clamping portion and the second clamping portion gradually change from top to bottom. Big.

本发明的金属屋面系统所采用的第一种技术方案是:本发明的金属屋面系统包括副檩条、屋面板、屋面板固定座、屋面板夹具,所述屋面板位于所述副檩条上方且与所述副檩条密合接触,所述屋面板包括底板、与所述底板一体成型的第一立肋板、第二立肋板,所述第一立肋板的顶部设有第一扣合部,所述第二立肋板的顶部设有第二扣合部,所述屋面板固定座与所述副檩条连接,相邻的所述屋面板之间通过所述第一扣合部、所述第二扣合部分别与所述屋面板固定座相扣合固定连接,所述屋面板夹具包括第一夹固件、第二夹固件,所述第一夹固件包括第一夹持部、第一立板部、横板部,所述第二夹固件包括第二夹持部、第二立板部,所述第一立板部与所述第二立板部靠合在一起并通过至少两个锁固螺栓相固定连接,至少两个横向限位螺栓纵向穿过所述横板部并通过所述横向定位螺栓的尾部对所述第二立板部的侧面进行横向限位,所述第一立板部与所述第二立板部靠合固定后,所述第一夹持部与所述第二夹持部之间形成带有缺口的仿形槽,所述仿形槽与所述屋面板扣合后的外形相适配并将所述屋面板的顶部夹固,至少两个夹紧螺钉各自穿过所述第一夹持部及所述第二夹持部并从两侧将所述屋面板的立肋板、夹固,所述第一夹固件与所述第二夹固件套在所述第一扣合部及所述第二扣合部外并在顶部将相邻的所述屋面板夹固。The first technical solution adopted by the metal roof system of the present invention is: the metal roof system of the present invention includes auxiliary purlins, roof panels, roof panel fixing seats, and roof panel clamps, and the roof panels are located above the auxiliary purlins and The auxiliary purlins are in close contact, the roof panel includes a bottom plate, a first vertical rib and a second vertical rib integrally formed with the bottom plate, and the top of the first vertical rib is provided with a first fastening part , the top of the second vertical rib is provided with a second fastening part, the roof panel fixing seat is connected with the auxiliary purlin, and the adjacent roof panels pass through the first fastening part, the The second fastening parts are buckled and fixedly connected with the roof panel fixing seats respectively, and the roof panel clamp includes a first clamping part and a second clamping part, and the first clamping part includes a first clamping part, a second clamping part A vertical plate portion and a horizontal plate portion, the second clamping member includes a second clamping portion and a second vertical plate portion, the first vertical plate portion and the second vertical plate portion abut together and pass at least The two locking bolts are fixedly connected, and at least two horizontal limit bolts pass through the horizontal plate portion longitudinally and limit the side of the second vertical plate portion laterally through the tails of the horizontal positioning bolts. After the first vertical plate part and the second vertical plate part are engaged and fixed, a profiling groove with a gap is formed between the first clamping part and the second clamping part, and the profiling groove and the second clamping part are formed together. The shape of the roof panel after fastening is matched and the top of the roof panel is clamped, and at least two clamping screws respectively pass through the first clamping part and the second clamping part and connect from the two clamping parts. Clamp the vertical ribs of the roof panel, the first clamping piece and the second clamping piece are set outside the first fastening part and the second fastening part and are connected to each other at the top. The adjacent roof panels are clamped.

所述第一立板部上设有凸棱,所述第二立板部上设有凹槽,所述凸棱与所述凹槽相适配以进行纵向定位。The first vertical board part is provided with a rib, and the second vertical board part is provided with a groove, and the convex rib fits with the groove for longitudinal positioning.

所述第一夹持部、所述第一立板部及所述横板部为一体成型结构;所述第二夹持部与所述第二立板部为一体成型结构。The first clamping portion, the first vertical plate portion and the horizontal plate portion are integrally formed; the second clamping portion and the second vertical plate are integrally formed.

所述第一夹持部、所述第一立板部、所述横板部、所述第二夹持部以及所述第二立板部的长度均相同。The lengths of the first clamping portion, the first vertical plate portion, the horizontal plate portion, the second clamping portion and the second vertical plate portion are all the same.

或者,所述第一立板部、所述横板部及所述第二立板部的长度相同,所述第一夹持部及所述第二夹持部的长度自上向下逐渐变大。Alternatively, the lengths of the first vertical plate portion, the horizontal plate portion, and the second vertical plate portion are the same, and the lengths of the first clamping portion and the second clamping portion gradually change from top to bottom. Big.

所述屋面板固定座包括固定部、支撑部、扣合部,所述固定部位于底部水平面,所述固定部上设有固定孔,所述支撑部为直立板且其底部与所述固定部的一端相连接,所述扣合部与所述支撑部的顶端相连接,所述屋面板固定座通过所述固定部与所述副檩条相固定连接,相邻的所述屋面板之间通过所述第一扣合部、所述第二扣合部分别与所述屋面板固定座的所述扣合部相扣合固定连接,所述屋面板固定座的所述扣合部位于所述第一扣合部与所述第二扣合部之间。The roof plate fixing seat includes a fixing part, a supporting part, and a fastening part. The fixing part is located at the bottom level, and a fixing hole is arranged on the fixing part. The supporting part is an upright plate and its bottom is connected to the fixing part connected to one end, the fastening part is connected to the top end of the support part, the roof panel fixing seat is fixedly connected to the auxiliary purlin through the fixing part, and the adjacent roof panels pass through The first buckling part and the second buckling part are buckled and fixedly connected with the buckling part of the roof panel fixing seat respectively, and the buckling part of the roof panel fixing seat is located at the Between the first fastening part and the second fastening part.

所述固定部、所述支撑部上分别设有冲压成型的加强筋;所述固定部、所述支撑部、所述扣合部为一体成型结构。The fixing part and the supporting part are respectively provided with reinforcing ribs formed by punching; the fixing part, the supporting part and the fastening part are integrally formed.

本发明的屋面板夹具所采用的第二种技术方案是:本发明的金属屋面系统包括副檩条、屋面板、屋面板固定座、屋面板夹具,所述屋面板位于所述副檩条上方且与所述副檩条密合接触,所述屋面板包括底板、与所述底板一体成型的第一立肋板、第二立肋板,所述第一立肋板的顶部设有第一扣合部,所述第二立肋板的顶部设有第二扣合部,所述屋面板固定座与所述副檩条连接,相邻的所述屋面板之间通过所述第一扣合部、所述第二扣合部分别与所述屋面板固定座相扣合固定连接,所述屋面板夹具包括第一夹固件、第二夹固件,所述第一夹固件包括第一夹持部、第一立板部、横板部,所述第二夹固件包括第二夹持部、第二立板部,所述第一立板部与所述第二立板部靠合在一起并通过至少两个锁固螺栓相固定连接,至少两个横向限位螺栓纵向穿过所述横板部并通过所述横向定位螺栓的尾部对所述第二立板部的侧面进行横向限位,所述第一立板部与所述第二立板部靠合固定后,所述第一夹持部与所述第二夹持部之间形成带有缺口的仿形槽,所述仿形槽与所述屋面板扣合后的外形相适配并将所述屋面板的顶部夹固,至少两个夹紧螺钉各自穿过所述第一夹持部及所述第二夹持部并从两侧将所述屋面板的立肋板、夹固,所述第一夹固件与所述第二夹固件套在所述第一扣合部及所述第二扣合部外并在顶部将相邻的所述屋面板夹固。The second technical solution adopted by the roof panel clamp of the present invention is: the metal roof system of the present invention includes auxiliary purlins, roof panels, roof panel fixing seats, and roof panel clamps, and the roof panel is located above the auxiliary purlins and The auxiliary purlins are in close contact, the roof panel includes a bottom plate, a first vertical rib and a second vertical rib integrally formed with the bottom plate, and the top of the first vertical rib is provided with a first fastening part , the top of the second vertical rib is provided with a second fastening part, the roof panel fixing seat is connected with the auxiliary purlin, and the adjacent roof panels pass through the first fastening part, the The second fastening parts are buckled and fixedly connected with the roof panel fixing seats respectively, and the roof panel clamp includes a first clamping part and a second clamping part, and the first clamping part includes a first clamping part, a second clamping part A vertical plate portion and a horizontal plate portion, the second clamping member includes a second clamping portion and a second vertical plate portion, the first vertical plate portion and the second vertical plate portion abut together and pass at least The two locking bolts are fixedly connected, and at least two horizontal limit bolts pass through the horizontal plate portion longitudinally and limit the side of the second vertical plate portion laterally through the tails of the horizontal positioning bolts. After the first vertical plate part and the second vertical plate part are engaged and fixed, a profiling groove with a gap is formed between the first clamping part and the second clamping part, and the profiling groove and the second clamping part are formed together. The shape of the roof panel after fastening is matched and the top of the roof panel is clamped, and at least two clamping screws respectively pass through the first clamping part and the second clamping part and connect from the two clamping parts. Clamp the vertical ribs of the roof panel, the first clamping piece and the second clamping piece are set outside the first fastening part and the second fastening part and are connected to each other at the top. The adjacent roof panels are clamped.

所述第一立板部上设有凸棱,所述第二立板部上设有凹槽,所述凸棱与所述凹槽相适配以进行纵向定位。The first vertical board part is provided with a rib, and the second vertical board part is provided with a groove, and the convex rib fits with the groove for longitudinal positioning.

所述第一夹持部、所述第一立板部及所述横板部为一体成型结构;所述第二夹持部与所述第二立板部为一体成型结构。The first clamping portion, the first vertical plate portion and the horizontal plate portion are integrally formed; the second clamping portion and the second vertical plate are integrally formed.

所述第一夹持部、所述第一立板部、所述横板部、所述第二夹持部以及所述第二立板部的长度均相同。The lengths of the first clamping portion, the first vertical plate portion, the horizontal plate portion, the second clamping portion and the second vertical plate portion are all the same.

或者,所述第一立板部、所述横板部及所述第二立板部的长度相同,所述第一夹持部及所述第二夹持部的长度自上向下逐渐变大。Alternatively, the lengths of the first vertical plate portion, the horizontal plate portion, and the second vertical plate portion are the same, and the lengths of the first clamping portion and the second clamping portion gradually change from top to bottom. Big.

所述屋面板固定座包括底座、扣合件,所述底座包括固定部、支撑部,所述扣合件包括滑动连接部、扣合部,所述固定部位于底部水平面,所述固定部上设有固定孔,所述支撑部为直立板且其底部与所述固定部的一端相连接,所述支撑部上设有横向导槽孔,所述滑动连接部与所述支撑部在横向相滑动适配连接,所述扣合部与所述滑动连接部相连接。The roof panel fixing seat includes a base and a buckle, the base includes a fixing part and a support part, the buckle includes a sliding connection part and a buckle part, the fixing part is located on the bottom horizontal plane, and the fixing part A fixing hole is provided, the supporting part is an upright plate and its bottom is connected with one end of the fixing part, a horizontal guide slot hole is arranged on the supporting part, and the sliding connection part and the supporting part are connected in the transverse direction. Sliding fit connection, the fastening part is connected with the sliding connection part.

所述滑动连接部将所述导槽孔正上方的所述支撑部套住,所述导槽孔的正上方的所述支撑部上设有加厚部,所述导槽孔为冲孔形成,其冲裁出的所述支撑部翻卷到所述导槽孔的上方形成所述加厚部,所述固定部、所述支撑部的交界处设有冲压成型的加强部。The sliding connection part covers the support part directly above the guide slot hole, the support part directly above the guide slot hole is provided with a thickened part, and the guide slot hole is formed by punching , the punched-out support part is rolled over the guide groove hole to form the thickened part, and the junction between the fixed part and the support part is provided with a punched and formed reinforcement part.

本发明的有益效果是:由于本发明的屋面板夹具包括第一夹固件、第二夹固件,所述第一夹固件包括第一夹持部、第一立板部、横板部,所述第二夹固件包括第二夹持部、第二立板部,所述第一立板部与所述第二立板部靠合在一起并通过至少两个锁固螺栓相固定连接,至少两个横向限位螺栓纵向穿过所述横板部并通过所述横向定位螺栓的尾部对所述第二立板部的侧面进行横向限位,所述第一立板部与所述第二立板部靠合固定后,所述第一夹持部与所述第二夹持部之间形成带有缺口的仿形槽,所述仿形槽与所述屋面板扣合后的外形相适配并将所述屋面板的顶部夹固,至少两个夹紧螺钉各自穿过所述第一夹持部及所述第二夹持部并从两侧将所述屋面板的立肋板夹固;本发明通过所述第一夹固件和所述第二夹固件的特定结构,共同将屋面板的顶部夹持固定,同时将从两侧将所述屋面板的立肋板夹固,形成了至少三点固定的加固形式,在力学上实现稳定的结构,使得所述屋面板的顶部紧密扣合,避免了由于相邻的两块屋面板的扣合部扣合不紧引起的容易开口的弊端,在金属屋面系统受到静压荷载比如雪压时,能够避免扣合处的开口,避免屋面板发生永久性变形而带来麻烦,因此其抗负压性能好、可靠程度高,其结构牢固稳定,对整个金属屋面系统起到了结构补偿的效果,增强系统的结构强度,适合各种形状的金属屋面板连接,克服了传统的外夹件容易使屋面板产生侧翻的不安定结构的弊端,在本领域是一个突破,尤其适合具有坡度、斜面或弧度的屋面板使用,保证了其结构的安定;故本发明的屋面板夹具及金属屋面系统结构稳固、施工方便、灵活、快速、固定效果好,应用该屋面板夹具的金属屋面系统抗负压性能好、可靠程度高。The beneficial effects of the present invention are: since the roof panel clamp of the present invention includes a first clamping piece and a second clamping piece, the first clamping piece includes a first clamping portion, a first vertical plate portion, and a horizontal plate portion, the The second clip includes a second clamping portion and a second vertical plate portion, the first vertical plate portion and the second vertical plate portion are abutted together and fixedly connected by at least two locking bolts, at least two A transverse positioning bolt longitudinally passes through the horizontal plate portion and laterally limits the side of the second vertical plate portion through the tail portion of the horizontal positioning bolt, and the first vertical plate portion is connected to the second vertical plate portion After the plate parts are closed and fixed, a profiling groove with a gap is formed between the first clamping part and the second clamping part, and the profiling groove is suitable for the shape of the roof panel after fastening match and clamp the top of the roof panel, at least two clamping screws respectively pass through the first clamping part and the second clamping part and clamp the vertical ribs of the roof panel from both sides Solid; the present invention clamps and fixes the top of the roof panel together through the specific structure of the first clamp and the second clamp, and at the same time clamps the vertical ribs of the roof panel from both sides to form The reinforcement form of at least three points is fixed, and a stable structure is realized in mechanics, so that the top of the roof panel is tightly fastened, avoiding the easy opening caused by the fastening of the fastening parts of two adjacent roof panels. When the metal roof system is subjected to static pressure loads such as snow pressure, it can avoid the opening of the buckle and avoid the trouble caused by permanent deformation of the roof panel. Therefore, it has good negative pressure resistance and high reliability. Its structure Firm and stable, it has the effect of structural compensation for the entire metal roof system, enhances the structural strength of the system, is suitable for the connection of metal roof panels of various shapes, and overcomes the unstable structure that the traditional external clamps tend to cause the roof panel to rollover Disadvantages are a breakthrough in this field, especially suitable for the use of roof panels with slopes, slopes or radians, ensuring the stability of their structures; therefore, the roof panel fixture and metal roof system of the present invention are stable in structure, convenient in construction, flexible, fast, and The fixing effect is good, and the metal roof system using the roof panel fixture has good anti-negative pressure performance and high reliability.

附图说明 Description of drawings

图1是本发明实施例一的金属屋面系统的断面结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of a metal roof system according to Embodiment 1 of the present invention;

图2是图1所示I处的节点局部放大结构示意图;Fig. 2 is a schematic diagram of a partial enlarged structure of a node at I shown in Fig. 1;

图3是本发明实施例一的屋面板夹具的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of a roof panel clamp according to Embodiment 1 of the present invention;

图4是本发明实施例二的金属屋面系统的立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the metal roof system of Embodiment 2 of the present invention;

图5是本发明实施例二的金属屋面系统的断面结构示意图;5 is a schematic cross-sectional structure diagram of a metal roof system according to Embodiment 2 of the present invention;

图6是图5所示Ⅱ处的节点局部放大结构示意图;Fig. 6 is a schematic diagram of a partially enlarged structure of a node at II shown in Fig. 5;

图7是本发明实施例二的屋面板夹具的立体结构示意图;Fig. 7 is a three-dimensional structural schematic diagram of a roof panel clamp according to Embodiment 2 of the present invention;

图8是本发明实施例二的屋面板固定座的立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the roof panel fixing seat according to the second embodiment of the present invention;

图9是图8所示屋面板固定座的侧面结构示意图;Fig. 9 is a schematic diagram of the side structure of the roof panel fixing seat shown in Fig. 8;

图10是本发明实施例三的金属屋面系统的立体结构示意图;Fig. 10 is a schematic diagram of a three-dimensional structure of a metal roof system according to Embodiment 3 of the present invention;

图11是本发明实施例三的金属屋面系统的断面结构示意图;Fig. 11 is a schematic cross-sectional structure diagram of a metal roof system according to Embodiment 3 of the present invention;

图12是图11所示III处的节点局部放大结构示意图;Fig. 12 is a schematic diagram of a partially enlarged structure of a node at III shown in Fig. 11;

图13是本发明实施例三的屋面板固定座的立体结构示意图;Fig. 13 is a schematic diagram of the three-dimensional structure of the roof panel fixing seat of the third embodiment of the present invention;

图14是图13所示屋面板固定座的侧面结构示意图;Fig. 14 is a schematic diagram of the side structure of the roof panel fixing seat shown in Fig. 13;

图15是本发明实施例四的屋面板夹具及屋面板固定座的节点局部放大结构示意图;Fig. 15 is a schematic diagram of a partially enlarged structure of the nodes of the roof panel clamp and the roof panel fixing seat according to the fourth embodiment of the present invention;

图16是本发明实施例四的屋面板夹具的立体结构示意图。Fig. 16 is a schematic perspective view of the three-dimensional structure of the roof panel clamp according to the fourth embodiment of the present invention.

具体实施方式 detailed description

实施例一:Embodiment one:

如图1~图3所示,本实施例的金属屋面系统包括主檩条40、屋面板夹具、连接于各所述主檩条40之间的副檩条8,在所述副檩条8上设有压型底板42,在所述压型底板42上设有若干个扣合座43以及与所述扣合座43相适配连接的衬檩44,在所述压型底板42上填充保温棉45,在所述保温棉45以及所述衬檩44上铺设防水卷材46,在所述衬檩44上固定若干个带有隔热垫的屋面板固定座47,在所述屋面板固定座47之间设置保温板49,在所述保温板49上放置屋面板9,所述屋面板9包括底板90、与所述底板90一体成型的第一立肋板91、第二立肋板93,所述底板90上设有若干条加强肋95,所述第一立肋板91的顶部设有第一扣合部92,所述第二立肋板93的顶部设有第二扣合部94,相邻的所述屋面板9之间通过所述第一扣合部92、所述第二扣合部94分别与所述屋面板固定座100相扣合固定连接,所述屋面板夹具包括第一夹固件1、第二夹固件2,所述第一夹固件1包括第一夹持部11、第一立板部12、横板部13,所述第二夹固件2包括第二夹持部21、第二立板部22,所述第一夹持部11、所述第一立板部12及所述横板部13为一体成型结构,所述第二夹持部21与所述第二立板部22为一体成型结构,所述第一立板部12与所述第二立板部22靠合在一起并通过两个锁固螺栓4相固定连接,两个横向限位螺栓3纵向穿过所述横板部13并通过所述横向定位螺栓3的尾部对所述第二立板部22的侧面进行横向限位,所述第一立板部12上设有凸棱14,所述第二立板部22上设有凹槽24,所述凸棱14与所述凹槽24相适配以进行纵向定位,使得所述第一夹固件1与所述第二夹固件2靠合时对正位置准确,施工方便,所述第一立板部12与所述第二立板部22靠合固定后,所述第一夹持部11与所述第二夹持部21之间形成带有缺口20的仿形槽10,所述仿形槽10与所述屋面板9扣合后的外形相适配并将所述屋面板9的顶部夹固,两个夹紧螺钉7各自穿过所述第一夹持部11及所述第二夹持部21并从两侧将所述屋面板9的立肋板91、93夹固,所述夹紧螺钉7采用紧定螺钉,其完全进入所述第一夹固件1及所述第二夹固件2内不外露,所述第一夹固件1与所述第二夹固件2套在所述第一扣合部92及所述第二扣合部94外并在顶部将相邻的所述屋面板9夹固,所述第一夹持部11、所述第一立板部12、所述横板部13、所述第二夹持部21以及所述第二立板部22的长度均相同;所述屋面板固定座47通过自攻螺钉固定,该金属屋面系统具有很好的观感和性能,安装时用机器把相邻的板边连续地卷合在一起,不需穿孔,即使是大跨度的屋面也无需搭接,板面保持完整,有较佳的防水性能,消除了屋面渗漏的隐患。安装时,先将所述屋面板固定座47固定在内支撑构件即所述衬檩44上,然后将接缝处的相邻的两块屋面板9分别卷合固定在所述屋面板固定座47上,最后安装所述屋面板夹具进行加固。As shown in Figures 1 to 3, the metal roof system of this embodiment includes main purlins 40, roof panel fixtures, and auxiliary purlins 8 connected between each of the main purlins 40. A molded bottom plate 42, on which several fastening seats 43 and lining purlins 44 matched and connected with the fastened seats 43 are arranged on the said molded bottom plate 42, and thermal insulation cotton 45 is filled on the said pressed bottom plate 42, Lay waterproof coiled material 46 on the thermal insulation cotton 45 and the lining purlin 44, fix several roof panel fixing seats 47 with heat insulation pads on the lining purlin 44, and between the roof panel fixing seats 47 Insulation panels 49 are arranged between them, and a roof panel 9 is placed on the insulation panel 49. The roof panel 9 includes a bottom panel 90, a first vertical rib 91 and a second vertical rib 93 integrally formed with the bottom panel 90. The bottom plate 90 is provided with several reinforcing ribs 95, the top of the first vertical rib 91 is provided with a first fastening portion 92, and the top of the second vertical rib 93 is provided with a second fastening portion 94, The adjacent roof panels 9 are fastened and fixedly connected to the roof panel fixing seat 100 through the first fastening part 92 and the second fastening part 94 respectively, and the roof panel clamp includes a second A clip 1, a second clip 2, the first clip 1 includes a first clip 11, a first vertical plate 12, a horizontal plate 13, the second clip 2 includes a second clip 21, the second vertical plate portion 22, the first clamping portion 11, the first vertical plate portion 12 and the horizontal plate portion 13 are integrally formed, the second clamping portion 21 and the The second vertical plate part 22 is an integrally formed structure, the first vertical plate part 12 and the second vertical plate part 22 are abutted together and fixedly connected by two locking bolts 4, and the two lateral limit bolts 3 Pass through the horizontal plate portion 13 longitudinally and laterally limit the side of the second vertical plate portion 22 through the tail of the horizontal positioning bolt 3, and the first vertical plate portion 12 is provided with a rib 14 , the second vertical plate portion 22 is provided with a groove 24, and the rib 14 is adapted to the groove 24 for longitudinal positioning, so that the first clamping member 1 and the second clamping member 2. The alignment position is accurate when closing, and the construction is convenient. After the first vertical plate part 12 and the second vertical plate part 22 are closed and fixed, the first clamping part 11 and the second clamping part 21 to form a profiling groove 10 with a gap 20, the profiling groove 10 is adapted to the shape of the roof panel 9 after fastening and clamps the top of the roof panel 9, two clamping The screws 7 respectively pass through the first clamping portion 11 and the second clamping portion 21 and clamp the vertical ribs 91, 93 of the roof panel 9 from both sides. Set screw, which completely enters the first clamping member 1 and the second clamping member 2 without being exposed, and the first clamping member 1 and the second clamping member 2 are sleeved on the first fastening part 92 and the second fastening portion 94 and clamp the adjacent roof panels 9 at the top, the first clamping portion 11, the first vertical plate portion 12, the horizontal plate portion 13, The second clamping portion 21 and the second vertical plate The lengths of the parts 22 are all the same; the roof panel fixing seat 47 is fixed by self-tapping screws. This metal roof system has good appearance and performance. It needs to be perforated, even if it is a large-span roof, there is no need for lap joints, the board surface remains intact, and it has better waterproof performance, eliminating the hidden danger of roof leakage. During installation, the roof panel fixing seat 47 is first fixed on the inner supporting member, that is, the lining purlin 44, and then the two adjacent roof panels 9 at the seam are rolled and fixed on the roof panel fixing seat respectively. 47, and finally install the roof panel clamps for reinforcement.

实施例二:Embodiment two:

如图4~图9所示,本实施例的金属屋面系统包括副檩条8、屋面板9、屋面板固定座100、屋面板夹具,所述屋面板9位于所述副檩条8上方且与所述副檩条8密合接触,所述屋面板9包括底板90、与所述底板90一体成型的第一立肋板91、第二立肋板93,所述底板90上设有若干条加强肋95,所述第一立肋板91的顶部设有第一扣合部92,所述第二立肋板93的顶部设有第二扣合部94,所述屋面板固定座100与所述副檩条8直接固定连接,相邻的所述屋面板9之间通过所述第一扣合部92、所述第二扣合部94分别与所述屋面板固定座100相扣合固定连接,所述屋面板夹具包括第一夹固件1、第二夹固件2,所述第一夹固件1包括第一夹持部11、第一立板部12、横板部13,所述第二夹固件2包括第二夹持部21、第二立板部22,所述第一夹持部11、所述第一立板部12及所述横板部13为一体成型结构,所述第二夹持部21与所述第二立板部22为一体成型结构,所述第一立板部12与所述第二立板部22靠合在一起并通过两个锁固螺栓4相固定连接,两个横向限位螺栓3纵向穿过所述横板部13并通过所述横向定位螺栓3的尾部对所述第二立板部22的侧面进行横向限位,所述第一立板部12上设有凸棱14,所述第二立板部22上设有凹槽24,所述凸棱14与所述凹槽24相适配以进行纵向定位,使得所述第一夹固件1与所述第二夹固件2靠合时对正位置准确,施工方便,所述第一立板部12与所述第二立板部22靠合固定后,所述第一夹持部11与所述第二夹持部21之间形成带有缺口20的仿形槽10,所述仿形槽10与所述屋面板9扣合后的外形相适配并将所述屋面板9的顶部夹固,四个夹紧螺钉7各自穿过所述第一夹持部11及所述第二夹持部21并从两侧将所述屋面板9的立肋板91、93夹固,所述夹紧螺钉7采用紧定螺钉,其完全进入所述第一夹固件1及所述第二夹固件2内不外露,所述第一夹固件1与所述第二夹固件2套在所述第一扣合部92及所述第二扣合部94外并在顶部将相邻的所述屋面板9夹固,所述第一立板部12、所述横板部13及所述第二立板部22的长度相同,所述第一夹持部11及所述第二夹持部21的长度自上向下逐渐变大,即所述第一夹固件1和所述第二夹固件2的底边最长,夹持的屋面板9的长度更大,因此在节省材料的基础上夹固效果更好;所述屋面板固定座100包括固定部31、支撑部32、扣合部33,所述固定部31位于底部水平面,所述固定部31上设有固定孔30用于固定螺钉的通过,所述屋面板固定座100通过所述固定部31与所述副檩条8之间采用自攻螺钉96相固定连接,所述支撑部32为直立板且其底部与所述固定部31的一端相连接,即所述支撑部32与所述固定部31之间呈“L”型垂直连接,所述扣合部33的横断面为带有开口的环形且与所述支撑部32的顶端相连接,所述固定部31、所述支撑部32、所述扣合部33为一体成型结构,所述固定部31、所述支撑部32上分别设有冲压成型的加强筋320,以进一步提高所述屋面板夹具100的强度,所述屋面板固定座100通过所述固定部31与所述副檩条8相固定连接,相邻的所述屋面板9之间通过所述第一扣合部92、所述第二扣合部94分别与所述屋面板固定座100的所述扣合部33相扣合固定连接,所述屋面板固定座100的所述扣合部33位于所述第一扣合部92与所述第二扣合部94之间,所述第一扣合部92、所述第二扣合部94均设有开口,且所述开口均向外背向所述底板90。As shown in Figures 4 to 9, the metal roof system of this embodiment includes a secondary purlin 8, a roof panel 9, a roof panel fixing seat 100, and a roof panel clamp, and the roof panel 9 is located above the secondary purlin 8 and is connected to the The auxiliary purlins 8 are in close contact, and the roof panel 9 includes a bottom plate 90, a first vertical rib 91 and a second vertical rib 93 integrally formed with the bottom plate 90, and several reinforcing ribs are arranged on the bottom plate 90 95, the top of the first vertical rib 91 is provided with a first fastening portion 92, the top of the second vertical rib 93 is provided with a second fastening portion 94, and the roof panel fixing seat 100 is connected to the The auxiliary purlins 8 are directly fixedly connected, and the adjacent roof panels 9 are respectively locked and fixedly connected with the roof panel fixing seats 100 through the first fastening part 92 and the second fastening part 94, The roof panel clamp includes a first clamping piece 1 and a second clamping piece 2, the first clamping piece 1 includes a first clamping part 11, a first vertical plate part 12, and a horizontal plate part 13, and the second clamping part Firmware 2 includes a second clamping portion 21, a second vertical plate portion 22, the first clamping portion 11, the first vertical plate portion 12 and the horizontal plate portion 13 are integrally formed, the second The clamping portion 21 and the second vertical plate portion 22 are integrally formed, and the first vertical plate portion 12 and the second vertical plate portion 22 are abutted together and fixedly connected by two locking bolts 4 Two horizontal stop bolts 3 longitudinally pass through the horizontal plate portion 13 and laterally limit the side of the second vertical plate portion 22 through the tails of the horizontal positioning bolts 3, and the first vertical plate portion 12 is provided with a rib 14, and the second vertical plate part 22 is provided with a groove 24, and the rib 14 is adapted to the groove 24 for longitudinal positioning, so that the first clip 1 The alignment position is accurate when abutting with the second clamping member 2, and the construction is convenient. A profiling groove 10 with a notch 20 is formed between the second clamping parts 21, and the profiling groove 10 is adapted to the shape of the roof panel 9 after fastening and the top of the roof panel 9 Clamping, the four clamping screws 7 respectively pass through the first clamping part 11 and the second clamping part 21 and clamp the vertical ribs 91, 93 of the roof panel 9 from both sides, so The clamping screw 7 adopts a set screw, which completely enters the first clamping member 1 and the second clamping member 2 without being exposed, and the first clamping member 1 and the second clamping member 2 are set in the The first fastening portion 92 and the second fastening portion 94 clamp the adjacent roof panels 9 at the top, the first vertical plate portion 12, the horizontal plate portion 13 and the The length of the second vertical plate portion 22 is the same, and the lengths of the first clamping portion 11 and the second clamping portion 21 gradually become larger from top to bottom, that is, the first clamping member 1 and the second clamping portion The bottom edge of the clip 2 is the longest, and the length of the clamped roof panel 9 is larger, so the clamping effect is better on the basis of saving materials; the roof panel fixing seat 100 includes a fixing part 31, a supporting part 32, a buckle joint part 33, the fixed part 31 is located at the bottom level On the surface, the fixed part 31 is provided with a fixing hole 30 for the passage of fixing screws, and the roof panel fixing seat 100 is fixedly connected with the auxiliary purlin 8 by self-tapping screws 96 through the fixed part 31, The support part 32 is an upright plate and its bottom is connected to one end of the fixed part 31, that is, the support part 32 and the fixed part 31 are vertically connected in an "L" shape, and the fastening part 33 The cross-section is ring-shaped with an opening and is connected to the top end of the support portion 32, the fixing portion 31, the support portion 32, and the buckling portion 33 are integrally formed, and the fixing portion 31, Stamping ribs 320 are respectively provided on the supporting parts 32 to further improve the strength of the roof panel fixture 100, and the roof panel fixing seat 100 is fixedly connected to the auxiliary purlin 8 through the fixing part 31 The adjacent roof panels 9 are engaged and fixedly connected to the buckle parts 33 of the roof panel fixing seat 100 through the first fastening part 92 and the second fastening part 94 respectively. , the fastening portion 33 of the roof panel fixing seat 100 is located between the first fastening portion 92 and the second fastening portion 94, the first fastening portion 92, the second fastening portion Each joint portion 94 is provided with an opening, and the openings are all outwardly facing away from the bottom plate 90 .

本实施例的金属屋面系统具有很好的观感和性能,屋面板不需穿孔,板面保持完整,有较佳的防水性能,消除了屋面渗漏的隐患,而且比现有的金属屋面系统零配件少,结构更简单;由于所述屋面板固定座100的所述扣合部33位于所述第一扣合部92与所述第二扣合部94之间,使得本发明既可以如现有技术一样先将所述屋面板固定座100固定好后再安装所述屋面板9,也可以先将一片所述屋面板9放置在预定位置上,再将所述屋面板固定座100与所述屋面板9扣合并固定在所述副檩条8上,然后再将另外一块与其相邻的所述屋面板9扣合在已经固定好的所述屋面板固定座100上,克服了由于固定座数量众多而事先定位安装固定座带来的施工工序多且复杂、定位容易不准确、施工速度慢、效率低的弊端,因此定位准确且易于调整,降低返工率,尤其适合应用于各种弧形屋面及异形屋面系统中;由于所述屋面板固定座100的所述扣合部33位于所述第一扣合部92与所述第二扣合部94之间,使得所述屋面板9的所述第一扣合部92、所述第二扣合部94均直接与所述屋面板夹具100的所述扣合部33扣合连接固定,避免了由于相邻的两块屋面板的所述第一扣合部92、所述第二扣合部94均扣合在所述屋面板夹具100的外部而引起的扣合不紧、容易开口的弊端,在金属屋面系统受到静压荷载比如雪压时,能够避免扣合处的开口,避免屋面板发生永久性变形而带来麻烦,因此其抗负压性能好、可靠程度高;另外,由于所述屋面板9位于所述副檩条8上方且与所述副檩条8直接连接在一起,所述底板90与所述副檩条8之间的缝隙大大缩小,仅在所述屋面板固定座100处有小缝隙空间,在所述副檩条8之间填充保温材料或防水材料后可使得该缝隙几乎消除,最大程度上减少冷凝水的产生,因此,本实施例的金属屋面系统结构简单、施工方便、灵活、快速,抗负压性能好、可靠程度高,能够减少冷凝水。The metal roof system of this embodiment has good appearance and performance, the roof panel does not need to be perforated, the panel surface remains intact, has better waterproof performance, eliminates the hidden danger of roof leakage, and is zero-permeable than the existing metal roof system. There are fewer accessories and the structure is simpler; since the fastening part 33 of the roof panel fixing seat 100 is located between the first fastening part 92 and the second fastening part 94, the present invention can In the prior art, the roof panel fixing seat 100 is first fixed and then the roof panel 9 is installed, or a piece of the roof panel 9 can be placed on a predetermined position, and then the roof panel fixing seat 100 and the roof panel fixing seat 100 can be connected The roof panel 9 is fastened and fixed on the auxiliary purlin 8, and then another adjacent roof panel 9 is fastened to the fixed roof panel fixing seat 100, which overcomes the problem caused by the fixing seat. The disadvantages of large number and pre-positioning and installation of fixing seats are many and complex construction procedures, easy to inaccurate positioning, slow construction speed and low efficiency, so the positioning is accurate and easy to adjust, reducing the rework rate, especially suitable for various arcs In the roof and special-shaped roof system; since the buckling part 33 of the roof panel fixing seat 100 is located between the first buckling part 92 and the second buckling part 94, the roof panel 9 Both the first fastening part 92 and the second fastening part 94 are directly fastened and connected to the fastening part 33 of the roof panel fixture 100, so as to avoid any friction between two adjacent roof panels. Both the first fastening part 92 and the second fastening part 94 are fastened to the outside of the roof panel fixture 100, resulting in the disadvantages of loose fastening and easy opening. When the metal roof system is subjected to static pressure loads such as When the snow is pressed, the opening at the buckle can be avoided, and the trouble caused by the permanent deformation of the roof panel can be avoided, so it has good negative pressure resistance and high reliability; in addition, because the roof panel 9 is located on the auxiliary purlin 8 Above and directly connected with the auxiliary purlin 8, the gap between the bottom plate 90 and the auxiliary purlin 8 is greatly reduced, there is only a small gap space at the roof panel fixing seat 100, and the auxiliary purlin 8 can be filled with insulating material or waterproof material to almost eliminate the gap and minimize the generation of condensed water. Therefore, the metal roof system of this embodiment has a simple structure, convenient, flexible and fast construction, and good negative pressure resistance , High reliability, can reduce condensed water.

实施例三:Embodiment three:

如图10~图14所示,本实施例的金属屋面系统与实施例二的区别之处在于:屋面板固定座不同。本实施例中,屋面板固定座200包括底座5、扣合件6,所述底座5包括固定部51、支撑部52,所述扣合件6包括滑动连接部62、扣合部63,所述固定部51位于底部水平面,所述固定部51上设有固定孔50用于固定螺钉的通过,所述屋面板夹具200通过所述固定部51与所述副檩条8之间采用自攻螺钉96相固定连接,所述支撑部52为直立板且其底部与所述固定部51的一端相连接,即所述支撑部52与所述固定部51之间呈“L”型垂直连接,所述支撑部52上设有横向导槽孔56,所述滑动连接部62与所述支撑部52在横向相滑动适配连接,所述扣合部63的横断面为带有开口的环形且与所述滑动连接部62相连接,所述滑动连接部62将所述导槽孔56正上方的所述支撑部52套住,所述导槽孔56的正上方的所述支撑部52上设有加厚部57,防止所述扣合件6与所述底座5之间发生转动,所述导槽孔56为冲孔形成,其冲裁出的所述支撑部52翻卷到所述导槽孔56的上方形成所述加厚部57,以利于所述滑动连接部62与所述支撑部52之间的连接,所述固定部51、所述支撑部52的交界处设有冲压成型的加强部53,所述加强部53通过冲压打点形成,以进一步提高所述屋面板固定座200的强度,As shown in FIGS. 10 to 14 , the difference between the metal roof system of this embodiment and the second embodiment lies in that the fixing seat of the roof panel is different. In this embodiment, the roof panel fixing seat 200 includes a base 5 and a fastening part 6. The base 5 includes a fixing part 51 and a supporting part 52. The fastening part 6 includes a sliding connection part 62 and a fastening part 63. The fixing part 51 is located on the bottom horizontal plane, the fixing part 51 is provided with a fixing hole 50 for the passage of fixing screws, and the roof panel fixture 200 is passed between the fixing part 51 and the auxiliary purlin 8 by self-tapping screws 96 is fixedly connected, the support portion 52 is an upright plate and its bottom is connected to one end of the fixed portion 51, that is, the support portion 52 and the fixed portion 51 are vertically connected in an “L” shape, so The support part 52 is provided with a transverse guide slot hole 56, the sliding connection part 62 is slidably connected with the support part 52 in the transverse direction, and the cross section of the buckling part 63 is ring-shaped with an opening and The sliding connection part 62 is connected, and the sliding connection part 62 covers the support part 52 directly above the guide slot hole 56, and the support part 52 directly above the guide slot hole 56 is provided with There is a thickened portion 57 to prevent rotation between the fastening member 6 and the base 5, the guide slot hole 56 is formed by punching, and the punched out support portion 52 rolls over to the guide slot The thickened part 57 is formed above the hole 56 to facilitate the connection between the sliding connection part 62 and the support part 52, and the junction of the fixed part 51 and the support part 52 is provided with a stamped The reinforcement part 53, the reinforcement part 53 is formed by stamping and dotting, so as to further improve the strength of the roof panel fixing seat 200,

本实施例的所述屋面板固定座200主要由两个配件即底座5和扣合件6组成,通过设置所述导槽孔56,使得金属屋面系统在受到冷热温度变化时,所述屋面板9可以通过所述扣合件6与所述底座5之间发生小范围的滑动,避免由于热膨胀而发生屋面板的变形损坏,因此抗热膨胀性能好,温度适应性好。The roof plate fixing seat 200 of this embodiment is mainly composed of two accessories, namely, the base 5 and the fastening piece 6. By setting the guide slot hole 56, the metal roof system will be The panel 9 can slide in a small range between the fastener 6 and the base 5 to avoid deformation and damage of the roof panel due to thermal expansion, so the thermal expansion resistance is good and the temperature adaptability is good.

本实施例的其余特征与实施例二相同。The rest of the features of this embodiment are the same as those of the second embodiment.

实施例四:Embodiment four:

如图15、图16所示,本实施例的金属屋面系统与实施例二的区别之处在于:本实施例中,所述屋面板9的所述第一扣合部92、所述第二扣合部94以及所述屋面板固定座100的所述扣合部33呈直角折边形,与其相适应,所述第一夹持部11与所述第二夹持部21之间形成的缺口20及仿形槽10的形状也相应改变,所述仿形槽10呈方形,所述缺口20与所述仿形槽10的宽度大致相同,因此,穿过所述第二夹持部21的夹紧螺钉7的长度更长,以顶住所述屋面板9的立肋板93;另外,本实施例中,所述第一夹持部11、所述第一立板部12、所述横板部13、所述第二夹持部21以及所述第二立板部22的长度均相同。As shown in Figure 15 and Figure 16, the difference between the metal roofing system of this embodiment and Embodiment 2 is that: in this embodiment, the first fastening part 92 of the roof panel 9, the second The fastening part 94 and the fastening part 33 of the roof panel fixing seat 100 are in the shape of a right-angled hem, and correspondingly, the formed between the first clamping part 11 and the second clamping part 21 The shapes of the notch 20 and the profiling groove 10 are also changed accordingly. The profiling groove 10 is square, and the width of the notch 20 and the profiling groove 10 is approximately the same, therefore, passing through the second clamping portion 21 The length of the clamping screw 7 is longer to withstand the vertical rib 93 of the roof panel 9; in addition, in this embodiment, the first clamping part 11, the first vertical plate part 12, the The lengths of the horizontal plate portion 13 , the second clamping portion 21 and the second vertical plate portion 22 are all the same.

本实施例的其余特征与实施例二相同。The rest of the features of this embodiment are the same as those of the second embodiment.

本发明通过所述第一夹固件1和所述第二夹固件2的特定结构,共同将屋面板9的顶部夹持固定,同时将从两侧将所述屋面板9的立肋板夹固,形成了至少三点固定的加固形式,在力学上实现稳定的结构,使得所述屋面板9的顶部紧密扣合,避免了由于相邻的两块屋面板的扣合部扣合不紧引起的容易开口的弊端,在金属屋面系统受到静压荷载比如雪压时,能够避免扣合处的开口,避免屋面板发生永久性变形而带来麻烦,因此其抗负压性能好、可靠程度高,其结构牢固稳定,对整个金属屋面系统起到了结构补偿的效果,增强系统的结构强度,适合各种形状的金属屋面板连接,克服了传统的外夹件容易使屋面板产生侧翻的不安定结构的弊端,在本领域是一个突破,尤其适合具有坡度、斜面或弧度的屋面板使用,保证了其结构的安定,因此本发明的屋面板夹具及金属屋面系统结构稳固、施工方便、灵活、快速、固定效果好,应用该屋面板夹具的金属屋面系统抗负压性能好、可靠程度高。The present invention clamps and fixes the top of the roof panel 9 together through the specific structure of the first clamping member 1 and the second clamping member 2, and at the same time clamps the vertical ribs of the roof panel 9 from both sides. , forming a reinforced form of at least three points of fixation, and achieving a stable structure mechanically, so that the top of the roof panel 9 is tightly fastened, avoiding the problem caused by the buckling of the fastening parts of two adjacent roof panels. The disadvantage of easy opening is that when the metal roof system is subjected to static pressure loads such as snow pressure, it can avoid the opening of the buckle and avoid the trouble caused by permanent deformation of the roof panel. Therefore, it has good negative pressure resistance and high reliability. , its structure is firm and stable, it has the effect of structural compensation for the entire metal roof system, enhances the structural strength of the system, is suitable for the connection of metal roof panels of various shapes, and overcomes the disadvantage that the traditional external clamps are easy to cause the roof panel to rollover The disadvantage of stable structure is a breakthrough in this field, especially suitable for the use of roof panels with slopes, slopes or radians, which ensures the stability of the structure. Therefore, the roof panel fixture and metal roof system of the present invention are stable in structure, convenient and flexible in construction , fast, and good fixing effect. The metal roof system using the roof panel fixture has good negative pressure resistance and high reliability.

本发明可广泛应用于金属屋面领域。The invention can be widely used in the field of metal roofing.

Claims (9)

1.一种屋面板夹具,其特征在于:包括第一夹固件(1)、第二夹固件(2),所述第一夹固件(1)包括第一夹持部(11)、第一立板部(12)、横板部(13),所述第二夹固件(2)包括第二夹持部(21)、第二立板部(22),所述第一立板部(12)与所述第二立板部(22)靠合在一起并通过至少两个锁固螺栓(4)相固定连接,至少两个横向限位螺栓(3)纵向穿过所述横板部(13)并通过所述横向定位螺栓(3)的尾部对所述第二立板部(22)的侧面进行横向限位,所述第一立板部(12)与所述第二立板部(22)靠合固定后,所述第一夹持部(11)与所述第二夹持部(21)之间形成带有缺口(20)的仿形槽(10),所述仿形槽(10)与所述屋面板(9)扣合后的外形相适配并将所述屋面板(9)的顶部夹固,至少两个夹紧螺钉(7)各自穿过所述第一夹持部(11)及所述第二夹持部(21)并从两侧将所述屋面板(9)的立肋板(91、93)夹固;所述第一立板部(12)上设有凸棱(14),所述第二立板部(22)上设有凹槽(24),所述凸棱(14)与所述凹槽(24)相适配以进行纵向定位。1. A roof panel clamp, characterized in that: comprising a first clamping member (1), a second clamping member (2), the first clamping member (1) comprising a first clamping portion (11), a first The vertical plate part (12), the horizontal plate part (13), the second clip (2) includes the second clamping part (21), the second vertical plate part (22), the first vertical plate part ( 12) Close together with the second vertical plate part (22) and fixedly connect with at least two locking bolts (4), at least two horizontal limit bolts (3) pass through the horizontal plate part longitudinally (13) and laterally limit the side of the second vertical plate (22) through the tail of the lateral positioning bolt (3), the first vertical plate (12) and the second vertical plate After the parts (22) are closed and fixed, a profiling groove (10) with a notch (20) is formed between the first clamping part (11) and the second clamping part (21). Shaped groove (10) fits with the shape of the roof panel (9) after fastening and clamps the top of the roof panel (9), at least two clamping screws (7) pass through the first A clamping part (11) and the second clamping part (21) clamp the vertical ribs (91, 93) of the roof panel (9) from both sides; the first vertical plate part ( 12) is provided with ribs (14), the second vertical plate portion (22) is provided with grooves (24), and the ribs (14) are adapted to the grooves (24) for Vertical orientation. 2.根据权利要求1所述的屋面板夹具,其特征在于:所述第一夹持部(11)、所述第一立板部(12)及所述横板部(13)为一体成型结构;所述第二夹持部(21)与所述第二立板部(22)为一体成型结构。2. The roof panel clamp according to claim 1, characterized in that: the first clamping part (11), the first vertical plate part (12) and the horizontal plate part (13) are integrally formed Structure; the second clamping portion (21) and the second vertical plate portion (22) are integrally formed. 3.根据权利要求1所述的屋面板夹具,其特征在于:所述第一夹持部(11)、所述第一立板部(12)、所述横板部(13)、所述第二夹持部(21)以及所述第二立板部(22)的长度均相同。3. The roof panel clamp according to claim 1, characterized in that: the first clamping portion (11), the first vertical plate portion (12), the horizontal plate portion (13), the The lengths of the second clamping portion (21) and the second vertical plate portion (22) are the same. 4.根据权利要求1所述的屋面板夹具,其特征在于:所述第一立板部(12)、所述横板部(13)及所述第二立板部(22)的长度相同,所述第一夹持部(11)及所述第二夹持部(21)的长度自上向下逐渐变大。4. The roof panel clamp according to claim 1, characterized in that: the first vertical plate portion (12), the horizontal plate portion (13) and the second vertical plate portion (22) have the same length , the lengths of the first clamping portion (11) and the second clamping portion (21) gradually increase from top to bottom. 5.一种金属屋面系统,包括副檩条(8)、屋面板(9),其特征在于:所述金属屋面系统还包括屋面板固定座,以及权利要求1~4任意一项所述的屋面板夹具,所述屋面板(9)位于所述副檩条(8)上方且与所述副檩条(8)密合接触,所述屋面板(9)包括底板(90)、与所述底板(90)一体成型的第一立肋板(91)、第二立肋板(93),所述第一立肋板(91)的顶部设有第一扣合部(92),所述第二立肋板(93)的顶部设有第二扣合部(94),所述屋面板固定座与所述副檩条(8)连接,相邻的所述屋面板(9)之间通过所述第一扣合部(92)、所述第二扣合部(94)分别与所述屋面板固定座相扣合固定连接,所述第一夹固件(1)与所述第二夹固件(2)套在所述第一扣合部(92)及所述第二扣合部(94)外并在顶部将相邻的所述屋面板(9)夹固。5. A metal roof system, comprising auxiliary purlins (8) and roof panels (9), characterized in that: the metal roof system also includes roof panel fixing seats, and the roof panel described in any one of claims 1 to 4. Panel clamp, the roof panel (9) is located above the auxiliary purlin (8) and is in close contact with the auxiliary purlin (8), the roof panel (9) includes a bottom plate (90), and the bottom plate ( 90) The integrally formed first vertical rib (91) and second vertical rib (93), the top of the first vertical rib (91) is provided with a first fastening part (92), and the second The top of the vertical rib (93) is provided with a second fastening portion (94), the roof panel fixing seat is connected to the auxiliary purlin (8), and the adjacent roof panels (9) pass through the The first fastening part (92) and the second fastening part (94) are fastened and fixedly connected with the roof panel fixing seat respectively, and the first clip (1) and the second clip ( 2) Covering the first fastening part (92) and the second fastening part (94) and clamping the adjacent roof panels (9) at the top. 6.根据权利要求5所述的金属屋面系统,其特征在于:所述屋面板固定座包括固定部(31)、支撑部(32)、扣合部(33),所述固定部(31)位于底部水平面,所述固定部(31)上设有固定孔(30),所述支撑部(32)为直立板且其底部与所述固定部(31)的一端相连接,所述扣合部(33)与所述支撑部(32)的顶端相连接,所述屋面板固定座(100)通过所述固定部(31)与所述副檩条(8)相固定连接,相邻的所述屋面板(9)之间通过所述第一扣合部(92)、所述第二扣合部(94)分别与所述屋面板固定座的所述扣合部(33)相扣合固定连接,所述屋面板固定座的所述扣合部(33)位于所述第一扣合部(92)与所述第二扣合部(94)之间。6. The metal roof system according to claim 5, characterized in that: the roof panel fixing seat includes a fixing part (31), a supporting part (32), and a fastening part (33), and the fixing part (31) Located on the bottom horizontal plane, the fixing part (31) is provided with a fixing hole (30), the support part (32) is an upright plate and its bottom is connected with one end of the fixing part (31), and the fastening The part (33) is connected with the top end of the support part (32), the roof plate fixing seat (100) is fixedly connected with the auxiliary purlin (8) through the fixing part (31), and the adjacent purlins Between the roof panels (9), the first buckling part (92) and the second buckling part (94) are respectively buckled with the buckling part (33) of the roof panel fixing seat Fixedly connected, the fastening part (33) of the roof panel fixing seat is located between the first fastening part (92) and the second fastening part (94). 7.根据权利要求6所述的金属屋面系统,其特征在于:所述固定部(31)、所述支撑部(32)上分别设有冲压成型的加强筋(320);所述固定部(31)、所述支撑部(32)、所述扣合部(33)为一体成型结构。7. The metal roof system according to claim 6, characterized in that: the fixing part (31) and the supporting part (32) are respectively provided with punched and formed reinforcing ribs (320); the fixing part ( 31), the support part (32), and the fastening part (33) are integrally formed. 8.根据权利要求5所述的金属屋面系统,其特征在于:所述屋面板固定座包括底座(5)、扣合件(6),所述底座(5)包括固定部(51)、支撑部(52),所述扣合件(6)包括滑动连接部(62)、扣合部(63),所述固定部(51)位于底部水平面,所述固定部(51)上设有固定孔(50),所述支撑部(52)为直立板且其底部与所述固定部(51)的一端相连接,所述支撑部(52)上设有横向导槽孔(56),所述滑动连接部(62)与所述支撑部(52)在横向相滑动适配连接,所述扣合部(63)与所述滑动连接部(62)相连接。8. The metal roof system according to claim 5, characterized in that: the roof panel fixing seat includes a base (5), a fastener (6), and the base (5) includes a fixing part (51), a support part (52), the fastening part (6) includes a sliding connection part (62) and a fastening part (63), the fixed part (51) is located on the bottom horizontal plane, and the fixed part (51) is provided with a fixed hole (50), the support part (52) is an upright plate and its bottom is connected with one end of the fixed part (51), the support part (52) is provided with a transverse guide slot hole (56), the The sliding connection part (62) is slidingly fitted and connected to the support part (52) in the transverse direction, and the buckling part (63) is connected to the sliding connection part (62). 9.根据权利要求8所述的金属屋面系统,其特征在于:所述滑动连接部(62)将所述导槽孔(56)正上方的所述支撑部(52)套住,所述导槽孔(56)的正上方的所述支撑部(52)上设有加厚部(57),所述导槽孔(56)为冲孔形成,其冲裁出的所述支撑部(52)翻卷到所述导槽孔(56)的上方形成所述加厚部(57),所述固定部(51)、所述支撑部(52)的交界处设有冲压成型的加强部(53)。9. The metal roof system according to claim 8, characterized in that: the sliding connection part (62) covers the support part (52) directly above the guide slot hole (56), and the guide slot hole (56) The support portion (52) directly above the slot hole (56) is provided with a thickened portion (57), and the guide slot hole (56) is formed by punching, and the support portion (52) punched out is ) is turned over to the top of the guide slot hole (56) to form the thickened portion (57), and the junction of the fixed portion (51) and the support portion (52) is provided with a stamped reinforced portion (53 ).
CN201210312307.6A 2012-08-29 2012-08-29 Roof panel clamps and metal roofing systems Expired - Fee Related CN102877597B (en)

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