CN102850083A - Energy-saving embedded type light inside and outside wall board - Google Patents

Energy-saving embedded type light inside and outside wall board Download PDF

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Publication number
CN102850083A
CN102850083A CN2012103826090A CN201210382609A CN102850083A CN 102850083 A CN102850083 A CN 102850083A CN 2012103826090 A CN2012103826090 A CN 2012103826090A CN 201210382609 A CN201210382609 A CN 201210382609A CN 102850083 A CN102850083 A CN 102850083A
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inorganic
wall board
energy
outside wall
light inside
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CN102850083B (en
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祁振君
祁磊
唐安仁
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Shaanxi Wei Shun Industrial Co., Ltd.
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祁振君
祁磊
唐安仁
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Abstract

The invention relates to an HP-CLC energy-saving embedded type light inside and outside wall board and a manufacturing method of the wall board. The wall board is prepared from 30-60 parts by weight of inorganic gel material, 30-45 parts by weight of inorganic low-gel material, 15-30 parts by weight of inorganic heavy framework material, 0.3-0.4 part by weight of toughening fiber, 1-1.5 parts by weight of high-performance activating agent, 0.1-0.3 part of macromolecule initiating agent and 40-50 parts by weight of water. The physical foaming principle is adopted, namely, hollow foams formed by high polymer material are stirred and homogenized into slurry of the inorganic gel material, and the gas is not generated by chemical foaming, so that the produced concrete product has the characteristics of being diversified in varieties, high in yield, stable in performances and durable in weather fastness, having the rate of finished products reaching up to 100%, etc. Furthermore, all the raw materials used in the product can be directly used without additionally processing and grinding, thus having no limitation; and therefore, the cost is saved, and the defects such as environmental pollution and the like can be overcome.

Description

Energy-saving inserted light inside and outside wall board
Technical field
The present invention relates to Light trabs for building, particularly the English full name of a kind of HP-CLC(: High Performance Cellular Lightweight Concrete, high-performance foam concrete class) energy-saving inserted light inside and outside wall board and manufacture method thereof.
Background technology
Traditional light partition board shortcoming:
1, from great: traditional light partition board adopts the gelling paste materials of high water-cement ratio to build and manufactures, and goods dry volume density is 1000-1300kg/m 3For the own wt that alleviates sheet material is mixed lightweight framework material such as the inner compound sandwich polystyrene foam plate of perlite, the waste and old particle of polystyrene or sheet material again, what have solves the sheet material own wt at sheet material internal structure extraction circular hole, even so also can't resolve the requirement of sheet material own wt, the panel weight of general length 3000mm, width 600mm, thickness 90mm is the 120-150kg/ piece, and the panel weight of thickness 120mm is the 180-210kg/ piece.
2, poor stability: traditional light partition board article construction is heart circular hole or the compound sandwich polystyrene foam plate mode of finding time; main sheet material protective layer thickness reduces; ultimate compression strength, folding strength, shock resistance all do not satisfy the construction wall requirement of strength design; after the sanction that body of wall after the installation is subject to preheating embedding line or finishing is cut; body of wall is easy to collapse, and there is disaster hidden-trouble in the compound sandwich polystyrene foam plate.
3, poor durability: the gelling material that traditional light cellular partition board adopts mostly is air hardening cementitious materials, such as gypsum sheet material, magnesium oxide sheet material, aluminosulfate cement sheet material; These gelling material make wallboards at most in buildings working life only be 8-10, along with time lapse, this class wallboard intensity significantly reduces, cause the qualitative problems of construction such as wall crazing, efflorescence, chance water softening, just produce serious quality problems at wet environment maximum 3-5 (such as kitchen, toilet) working life especially.
4, anti-impact force and hanging load force are poor: because traditional light cellular partition board equipment structure is hollow or the compound sandwich material, the strength bar that adopts is non-standard fiberglass gridding cloth, sheet material self can't hold hanging type air-conditioning, the weight hanging requirement of strength such as washbowl and picture frame is installed, when installing and using, very easily cause the sheet material fracture, yield rate is low, the phenomenon that fraction defective is high.
5, wall crazing: traditional light partition board very easily causes butt seam cracking between sheet material and the sheet material when installing, mainly be that traditional light cellular partition board self drying shrinkage value is large, tongue-and-groove gap between sheet material and the sheet material is little, tongue-and-groove is concavo-convex trapezoidal, a little less than opposing autogenous shrinkage and wall stress change, produce wall crazing.
6, product is unstable: traditional light cellular partition board material products collection is joined not science, and sheet material unit weight is unbalanced, differs greatly, and causes the unbalanced non-bearing wall body that makes of wall stress to produce the engineering safety hidden danger such as cracking, displacement in the beams of concrete intercolumniation of load-bearing.
7, use is limited to: traditional light partition board can only be used for the indoor non-bearing body of wall, can not be used for the moist body of wall of kitichen and toilet, more can not use in outer wall body.
Summary of the invention
The object of the present invention is to provide a kind of energy-saving inserted light inside and outside wall board, it mainly solves the existing technical problem of currently available products, what it adopted is the physical blowing principle, be that macromolecular material forms hollow foam stirring homogenizing in the slurry of inorganic coagulation material, rather than the gas that produces of chemical foaming, the concrete product of therefore producing has that diversification of varieties, output are high, stable performance, weathering resistance are lasting, yield rate reaches the characteristics such as 100%.In addition, all raw material that uses in the goods need not separately that processing grinding can directly use, and starting material are saved the defectives such as cost and environmental pollution without limitation.
The present invention solves the problems of the technologies described above the technical scheme that adopts.
A kind of energy-saving inserted light inside and outside wall board (its structure such as Fig. 1,2), it is characterized in that: manufactured materials comprises, inorganic gel materials 30-60 weight part, inorganic low gelatinous material 30-45 weight part, inorganic heavy framework material 15-30 weight part, toughened fiber 0.3-0.4 weight part, high-performance activator 1-1.5 weight part, polymeric initiator 0.1-0.3 weight part and water 40-50 weight part; Its manufacturing step following (such as Fig. 1):
Prepare before first step starting material and the production:
(1) inorganic gel materials, inorganic low gelatinous material, inorganic heavy framework material, toughened fiber, high-performance activator are inputted the measuring raw materials bucket by described weight part, starting material feed screw automatic gauge is delivered in the dry powder blend whipping device, the dry powder blend homogenizing stirs, mix the homogenizing degree and reach 99%, then will mix finished product dry powder after the homogenizing and throw in to the finished product storage silo stand-by;
(2) in mass ratio 1:35-40 dissolving of polymeric initiator and water is delivered to the foaming liquid hold-up vessel stand-by after the dissolving;
(3) nitrogen working machine starting making nitrogen gas concn to 99% is stand-by;
(4) fill with the mixing water water tank stand-by;
The second step board materials production is made:
(1) according to plate foaming volume unit weight performance requriements, design casting platform foam at every turn with finished product dry powder, ratio of water to material be 40%-45%, add the polymeric initiator expanding foam solution, nitrogen is forced into 0.4Mpa, tolerance 0.8m 3/ minute requirement;
(2) with in above mixing finished product dry powder data input finished product dry powder weighing hopper, water continuous data input casting platform horizontal scroll spiral slurry hybrid homogenizer middle and high molecule initiator expanding foam solution continuous data and the horizontal interior pressure nitrogen turbine foaming homogenizer of nitrogen pressurization tolerance data input casting platform; Mix finished product dry powder in horizontal scroll spiral slurry hybrid homogenizer with mixing water mix and blend 3-5 minute; The polymeric initiator foaming liquid causes in horizontal interior pressure nitrogen turbine foaming homogenizer simultaneously and formed nitrogen nuclear vacuole foam in 6-8 minute, horizontal interior pressure nitrogen turbine foaming homogenizer is automatically opened and is discharged into required foam volume injection horizontal scroll spiral slurry hybrid homogenizer, mixed 1 minute with the gelling material slurry, horizontal scroll spiral slurry hybrid homogenizer is moving to be opened, paste materials discharging to the paste materials hold-up vessel that foams that will the foam use of waiting to pour into the mold;
(3) build in advance the mould car and enter three-phase integrated homogenizer sprue gate and begin mould vehicle circulated one by one and build, build first total thickness 1/2 amount according to wallboard thickness; Laying middle level warp-knitting polyester grid cloth is pressed in the foaming paste materials; Build again wallboard remaining wall tolerance, the pre-warp-knitting polyester grid cloth of laying of mould vehicle is turned over wrap to the foam material surface layer, and be pressed in the foaming paste materials, carry out surperficial shaping with Slicking apparatus;
Third step is built sheet forming and is entered the kiln maintenance;
The 4th step sheet material maintenance finished product.
Described energy-saving inserted light inside and outside wall board is characterized in that: it is that P.O, strength grade are 42.5 ordinary Portland cement that described inorganic coagulation material adopts code name, or the employing code name is that P.C, strength grade are the composite Portland cement of 32.5R.
Described energy-saving inserted light inside and outside wall board is characterized in that: described inorganic low-cementitious material adopts the coal-fired ash of the solid waste of fuel-burning power plant discharging, does discharging or II level flyash and the III level flyash of wet discharging.
Described energy-saving inserted light inside and outside wall board is characterized in that: described inorganic heavy framework material is grating blast furnace mine tailings or by broken screening, the particle footpath is at Urban House Demolition discarded concrete, the building masonry rubbish of 0.3-1.5cm in goods.
Described energy-saving inserted light inside and outside wall board is characterized in that: described high-performance activator is a kind of complex material, is the polyploid activator that organic acid salt and inorganic salt and water soluble resin copolymerization form; According to weight percent, organic salt adopts sodium acetate 20%, thanomin 10%; Inorganic salt adopt vitriolate of tartar 27%, Tai-Ace S 150 23%; Water soluble resin 20% adopts methyl methacrylate.
Described energy-saving inserted light inside and outside wall board, it is characterized in that: described polymeric initiator is a kind of chelating multipolymer, according to weight percent, be by plant oil expression residue 15%, sodium alkyl benzene sulfonate 10% and fatty acid ester 30% and polyvinyl alcohol ester 45% chelating copolymerization polyploid foam material.
Described energy-saving inserted light inside and outside wall board is characterized in that: described toughened fiber adopts vinylon fiber, also can adopt polypropylene fibre or glass fibre.
The energy-saving inserted light inside and outside wall board of HP-CLC of the present invention advantage is:
1. ultra-fine hollow foam is examined
The hollow foam nuclear that the energy-saving inserted light inside and outside wall board of HP-CLC of the present invention adopts macromolecular material to manufacture replaces the lightweight frame material packing material that adopts in the traditional lightweight partition plate and solves the sheet material own wt.Some ultra-fine hollow foam nuclear homogenizing are distributed in and make the existing intensity of board product possess again the excellent physicalies such as lightweight in the ordinary Portland cement gelling material.The Air complex of these some independent distribution does not observe with naked eyes in normal silicate gelling mutually, only just can observe independently Air complex under the magnifying glass more than 30 times.Its diameter is less than the lightweight frame material in the traditional lightweight wallboard below 30 times.
2. science grating
The energy-saving inserted light inside and outside wall board of HP-CLC of the present invention Materials science grating, a large amount of admixture II level flyash replace cement consumption (replacement amount 30-40%) in the material prescription design, and can directly use the II level flyash of firepower electrical plant discharging, need not reprocessing and grind, reduce dust pollution.
3. own wt is light
The energy-saving inserted light inside and outside wall board of HP-CLC of the present invention dry volume density is equivalent to traditional lightweight wallboard 1/2 at 500-700kg/m, about 1/3 of clay brick, about 1/5 of portland cement concrete; Exterior wall solid slab weight is the 60-70kg/ piece in the HP-CLC lightweight of length 3000mm, width 600mm, thickness 90mm; The solid slab weight of thickness 120mm is the 80-90kg/ piece.Adopt the energy-saving inserted light inside and outside wall board of HP-CLC to do that body of wall is gone along with sb. to guard him, roof cladding can alleviate the buildings deadweight greatly, reduce building foundation, beam, the isostructural size of post, save material of construction and engineering cost, increase the building usable floor area.
4. high benefit, high economic
Because being industrial automation, the energy-saving inserted light inside and outside wall board of HP-CLC produces the portland-type cement prefabrication, according to GB/T23451-2009 and JG/169-2005 standard-required, surface finish size specification error is less than 2-3mm, therefore the Light trabs of making than traditional-handwork, fragment of brick, building block class materials for wall is saved a large amount of masonry mortars, the leveling mortar of wiping one's face, the energy-saving inserted light inside and outside wall board of HP-CLC can be according to the prefabricated large volume sheet material of story height simultaneously, and buildings is calculated by same metope, greatly save labor force's man-hour, shorten the building masonry wall construction period and save construction costs.
5. energy saving is excellent
A large amount of some Air complexs are contained in the energy-saving inserted light inside and outside wall board of HP-CLC of the present invention inside, and independent distribution, has good heat-insulating property, its thermal conductivity is generally 0.08-0.10w/ (m.k) after testing, be lower than traditional lightweight wallboard 3-5 doubly, 17.4 times of 8 times of solid clay brick, normal concrete.
6. workability is strong
The energy-saving inserted light inside and outside wall board of HP-CLC of the present invention structure is solid slab, can saw, dig, follow closely, bore as timber during construction, but spiral shell is tied simultaneously, built-in fitting can be set, and can inlay installation according to wall area needs arbitrary combination.
7. sound-proofing properties is excellent
Being incident on acoustic energy on the building walls and crossing wall because of transmission and lower decibels, be called oise insulation factor or claim transmission loss, is the physical quantity of weighing the building masonry wall sound insulation property.Some tiny Air complexs owing to distributing in the energy-saving inserted light inside and outside wall board of HP-CLC, structure is solid slab in addition, therefore has higher sound absorption and reflection potential, stops the acoustic energy transmission, effectively the reducing noise decibels.The energy-saving inserted light inside and outside wall board of the thick HP-CLC of 90mm sound insulation property reaches the thick sound insulation property of 40dB, 120mm and reaches 45dB after testing.
8. shock resistance is strong
The elastic mould value of the energy-saving inserted light inside and outside wall board of HP-CLC of the present invention is lower than normal concrete, and its dry density is when 500-700kg/m3, and its corresponding Young's modulus is between 2.0-5.0KN/mm2.The energy-saving inserted light inside and outside wall board splicing of HP-CLC is inlayed with circular arc tongue-and-groove snap close, inlays to be mounted for integraty, has increased shock resistance.Even the generation earthquake disaster, body of wall is difficult to the explosion of collapsing; Even collapse to the human body injury that also can not cause death from the body of wall as lightweight.
9. endurance quality is excellent
1) press national Specification, behind 50 freeze-thaw cycle, any its quality of other product of volume density level and strength property all have loss, by to complying with the national standard requirements after the freeze thawing of the energy-saving inserted light inside and outside wall board of the HP-CLC of 500-700kg/m.
2) as the materials for wall high water absorption be affect materials ' durability can one of harm, detecting the energy-saving inserted light inside and outside wall board of the HP-CLC 96h water regain that submerges by test is 10%, and can keep stable water regain behind 28d, the goods test specimen swims on the water surface.
3) the energy-saving inserted light inside and outside wall board employing of HP-CLC material is ordinary Portland cement, so endurance quality is consistent with Building life cycle.
10. shock resistance failing load power
The energy-saving inserted light inside and outside wall board of HP-CLC of the present invention is when being subject to surging force, the numerous Air complex of internal structure can absorb and disperse the shock point energy, can not cause the plate face to burst, the circular arc type tongue-and-groove is inlayed docking becomes one body of wall, and the resistance to impact shock utilization ratio reaches more than 95%; Adopting the warp-knitting polyester grid cloth is strength bar, and load force exceeds own wt 5-8 and doubly do not rupture.
11. goods are the property used extensively
The energy-saving inserted light inside and outside wall board of HP-CLC of the present invention can be used in the buildings load-bearing and non-bearing interior wall body of wall is gone along with sb. to guard him, the skin body of wall of skeleton construction is gone along with sb. to guard him; Can use at the partition body of wall at the long-term moist position of buildings; The energy-saving inserted light inside and outside wall board of HP-CLC is energy-saving sheet material, exempts exterior wall heat-preserving system when being used as the skin body of wall and going along with sb. to guard him, and can reach 65% energy-saving effect.
12. excellent resistivity against fire
The composition that the energy-saving inserted light inside and outside wall board of HP-CLC of the present invention is inorganic materials, belong to non-combustion body, carry out the wall body structure fire testing of fire-resistant upper limit (UL) by GB/9978-1999, the thick HP-CLC body of wall of 90mm, detect greater than 2.5h through national fire-proof construction material quality supervision and test center (Dujiangyan City, Sichuan), and list the fireproof brickwork use range in.
Description of drawings
Fig. 1 is product production flow schematic diagram of the present invention.
Fig. 2, the 3rd, the structural representation of product of the present invention.
Among the figure: 1-packaging type warp-knitting polyester grid cloth, the 2-internal structure strengthens warp-knitting polyester grid cloth, 3-seam groove, 4-circular arc type sunk coak, 5-circular arc type tenon groove, L-master ga(u)ge lattice are 900mm~3000mm, B-master ga(u)ge lattice are 600mm, and T-master ga(u)ge lattice are 60mm~120mm.
Embodiment
Further introduce the present invention below in conjunction with embodiment:
Embodiment 1: exterior wall HP-CLC wallboard
Prepare before first step starting material and the production: 1, with 600 kilograms of cement, 400 kilograms in flyash, 350 kilograms of inorganic heavy frame materials, 4 kilograms of toughened fibers, 13 kilograms of high-performance activator, the required by weight data input of above material measuring raw materials bucket, starting material feed screw automatic gauge is delivered in the dry powder blend whipping device, the dry powder blend homogenizing stirred 8-10 minute, mix the homogenizing degree and reach 99%, then will mix finished product dry powder after the homogenizing and throw in to the finished product storage silo stand-by; 2, polymeric initiator is delivered to the foaming liquid hold-up vessel stand-by by 1 to 40 water (mass ratio) dissolving 30 minutes; 3, nitrogen working machine starting making nitrogen gas concn to 99% is stand-by; 4, fill with the mixing water water tank stand-by; 5, looping back the fetch road clears up one by one mould vehicle, brushing releasing agent, lays the HP-CLC outer wall board and strengthen the warp-knitting polyester grid cloth and treat complete the pouring into the mold of gelling material foaming; 6, the heat supply of starting kiln body can be regulated the curing kilns body to circulation tunnel like humiture and carry out warm and humid circulation for wet stove and humiture automatic circulating system.
Second step HP-CLC board materials production is made: 1, according to exterior wall HP-CLC plate foaming volume unit weight performance requriements, designing that casting platform foams with finished product dry powder weight at every turn is that 300 kilograms, ratio of water to material are that 40%-45%, polymeric initiator expanding foam solution are that 30 kilograms, nitrogen are forced into 0.4Mpa, tolerance 0.8m 3/ minute requirement; 2, with in above mixing finished product dry powder data input finished product dry powder weighing hopper, water continuous data input casting platform horizontal scroll spiral slurry hybrid homogenizer middle and high molecule initiator expanding foam solution continuous data and the horizontal interior pressure nitrogen turbine foaming homogenizer of nitrogen pressurization tolerance data input casting platform; Carry synchronously for four therewith, mix finished product dry powder in horizontal scroll spiral slurry hybrid homogenizer with mixing water mix and blend 3-5 minute; The polymeric initiator foaming liquid causes in horizontal interior pressure nitrogen turbine foaming homogenizer simultaneously and formed nitrogen nuclear vacuole foam in 6-8 minute, horizontal interior pressure nitrogen turbine foaming homogenizer is opened the performance requriements of pressing HP-CLC outer wall board volume unit weight automatically, being discharged into required foam volume injects in the horizontal scroll spiral slurry hybrid homogenizer, mixed 1 minute with the gelling material slurry, horizontal scroll spiral slurry hybrid homogenizer is opened automatically, paste materials discharging to the paste materials hold-up vessel that foams that will the foam use of waiting to pour into the mold; 3, build in advance the mould car and enter the three-phase integrated homogenizer of HP-CLC sprue gate and begin mould vehicle circulated one by one and build, build first total thickness 1/2 amount according to the HP-CLC wallboard thickness; Laying middle level warp-knitting polyester grid cloth is pressed in the foaming paste materials; Build HP-CLC wallboard remaining wall tolerance again, the pre-warp-knitting polyester grid cloth of laying of mould vehicle is turned over wrap to the foam material surface layer, and be pressed in the foaming paste materials, carry out surperficial shaping with Slicking apparatus, the HP-CLC wallboard is built moulding successively.Each machine foam material of second step can be produced four of HP-CLC sheet material specification 2800mm * 600mm * 90mm; Also can produce four of sheet material specification 2500mm * 600mm * 120mm; Frothing percentage accounts for every sheet material volume 50%-55%.
Third step is built sheet forming and entered the kiln maintenance: 1, will build the sheet forming mould vehicle is one group by per 4.Advancing successively the computer program controlled round ferry bus of kiln body entrance pushes the infrared distance perspective of kiln body entrance and answers in the lamination machine, automatically open the computer program controlled elevator of kiln body entrance, advance in order circulation tunnel like humiture can regulate in the curing kilns body by four every group upper lower leafs successively, every composing type board mould car in the curing kilns body through preheating zone (30-35 ℃), fixed temperature and humidity district (temperature 40-45 ℃, humidity 80-90%), cooling area (temperature 30-35 ℃, humidity 70-80%), the Three regions maintenance was finished 20-24 hour, and this moment, goods produced successively cyclic production kiln discharge of intensity;
The 4th step HP-CLC sheet material maintenance finished product: the board mould car pushes successively the kiln body from the curing kilns body-internal-circulation and exports infrared distance perspective and answer the lamination machine, automatically open the computer program controlled elevator of kiln body entrance, the orderly kiln discharge of lower leaf on the sheet material, the kiln body exports computer program controlled round ferry bus and sails into and the board mould car is delivered to mould vehicle loop back the fetch road, HP-CLC sheet material is deviate from from mould vehicle, is that a packing entrucking is dispatched from the factory or piling finished product storehouse by 4 goods.
Embodiment 2: interior wall HP-CLC wallboard
Prepare before first step starting material and the production: 1, with 400 kilograms of cement, 600 kilograms in flyash, 250 kilograms of inorganic heavy frame materials, 4 kilograms of toughened fibers, 15 kilograms of high-performance activator, the required by weight data input of above material measuring raw materials bucket, starting material feed screw automatic gauge is delivered in the dry powder blend whipping device, the dry powder blend homogenizing stirred 8-10 minute, mix the homogenizing degree and reach 99%, then will mix finished product dry powder after the homogenizing and throw in to the finished product storage silo stand-by; 2, polymeric initiator is delivered to the foaming liquid hold-up vessel stand-by by 1 to 35 water (mass ratio) dissolving 30 minutes; 3, nitrogen working machine starting making nitrogen gas concn to 99% is stand-by; 4, fill with the mixing water water tank stand-by; 5, looping back the fetch road clears up one by one mould vehicle, brushing releasing agent, lays HP-CLC interior wall sheet material and strengthen high alkali-proof glass fiber mesh and treat complete the pouring into the mold of gelling material foaming; 6, the heat supply of starting kiln body can be regulated the curing kilns body to circulation tunnel like humiture and carry out warm and humid circulation for wet stove and humiture automatic circulating system.
Second step HP-CLC board materials production is made: 1, according to exterior wall HP-CLC plate foaming volume unit weight performance requriements, designing that casting platform foams with dry powder weight at every turn is that 300 kilograms, ratio of water to material are that 40%-45%, polymeric initiator expanding foam solution are that 30 kilograms, nitrogen are forced into 0.4Mpa, tolerance 0.8m 3/ minute requirement; 2, with in above mixing finished product dry powder data input finished product dry powder weighing hopper, water continuous data input casting platform horizontal scroll spiral slurry hybrid homogenizer middle and high molecule initiator expanding foam solution continuous data and the horizontal interior pressure nitrogen turbine foaming homogenizer of nitrogen pressurization tolerance data input casting platform; Carry synchronously for four therewith, mix finished product dry powder in horizontal scroll spiral slurry hybrid homogenizer with mixing water mix and blend 3-5 minute; The polymeric initiator foaming liquid causes in horizontal interior pressure nitrogen turbine foaming homogenizer simultaneously and formed nitrogen nuclear vacuole foam in 6-8 minute, horizontal interior pressure nitrogen turbine foaming homogenizer is opened the performance requriements of pressing HP-CLC interior wall sheet material volume unit weight automatically, being discharged into required foam volume injects in the horizontal scroll spiral slurry hybrid homogenizer, mixed 1 minute with the gelling material slurry, horizontal scroll spiral slurry hybrid homogenizer is opened automatically, paste materials discharging to the paste materials hold-up vessel that foams that will the foam use of waiting to pour into the mold; 3, build in advance the mould car and enter the three-phase integrated homogenizer of HP-CLC sprue gate and begin mould vehicle circulated one by one and build, build first total thickness 1/2 amount according to the HP-CLC wallboard thickness; The floor height alkali-proof glass fiber mesh is pressed in the foaming paste materials in the laying; Build HP-CLC wallboard remaining wall tolerance again, the pre-high alkali-proof glass fiber mesh of laying of mould vehicle is turned over wrap to the foam material surface layer, and be pressed in the foaming paste materials, carry out surperficial shaping with Slicking apparatus, the HP-CLC wallboard is built moulding successively.Each machine foam material of second step can be produced four of HP-CLC sheet material specification 2800mm * 600mm * 90mm; Also can produce four of sheet material specification 2500mm * 600mm * 120mm; Frothing percentage accounts for every sheet material volume 55%-60%.
Third step is built sheet forming and entered the kiln maintenance: 1, will build the sheet forming mould vehicle is one group by per 4.Entering successively the computer program controlled round ferry bus of kiln body entrance pushes the infrared distance perspective of kiln body entrance and answers in the lamination machine, automatically open the computer program controlled elevator of kiln body entrance, advance in order circulation tunnel like humiture can regulate in the curing kilns body by lower leaf on every group successively, every composing type board mould car in the curing kilns body through preheating zone (30-35 ℃), fixed temperature and humidity district (temperature 40-45 ℃, humidity 80-90%), cooling area (temperature 30-35 ℃, humidity 70-80%), the Three regions maintenance was finished 20-24 hour, and this moment, goods produced successively cyclic production kiln discharge of intensity;
The 4th step HP-CLC sheet material maintenance finished product: the board mould car pushes successively the kiln body from the curing kilns body-internal-circulation and exports infrared distance perspective and answer the lamination machine, automatically open the up and down orderly kiln discharge of layering of the computer program controlled elevator sheet material of kiln body entrance, the kiln body exports computer program controlled round ferry bus and sails into and the board mould car is delivered to mould vehicle loop back the fetch road, HP-CLC sheet material is deviate from from mould vehicle, is that a packing entrucking is dispatched from the factory or piling finished product storehouse by 4 goods.
Except above-described embodiment, the optional scope of manufactured materials of the present invention also comprises, inorganic gel materials 30-60 weight part, inorganic low gelatinous material 30-45 weight part, inorganic heavy framework material 15-30 weight part, toughened fiber 0.3-0.4 weight part, high-performance activator 1-1.5 weight part, polymeric initiator 0.1-0.3 weight part and water 40-50 weight part.
It is that P.O, strength grade are 42.5 ordinary Portland cement that described inorganic coagulation material adopts code name, or the employing code name is that P.C, strength grade are the composite Portland cement of 32.5R.That these two kinds of cement have is cheap, be not subjected to area draw materials restriction and the advantage because causing season short effects limit, ample supply and prompt delivery to gather materials on the spot.
Described inorganic low-cementitious material adopts the coal-fired ash of the solid waste of fuel-burning power plant discharging, does discharging or II level flyash and the III level flyash of wet discharging.The direct substitution cement consumption of its cocoa, reduce the wasting of resources, greatly reduce the goods cost, improve goods weather resistance, longterm strength stable performance, the pollution that solves ecotope realizes the state basic policy of waste material reusable edible.
Described inorganic heavy framework material is grating blast furnace mine tailings or by broken screening, the particle footpath is at Urban House Demolition discarded concrete, the building masonry rubbish of 0.3-1.5cm in goods.Utilize mine tailings and building waste as goods heavy skeleton filler, solve the pollution that mine tailings discharging and building waste are stacked the appropriation of land resources and environment, make the resource reusable edible.
Described high-performance activator is a kind of complex material, is that (wherein sodium acetate accounts for 20% to organic salt 30% to the polyploid activator that forms of organic acid salt and inorganic salt and water soluble resin copolymerization, thanomin accounts for 10%; Wherein vitriolate of tartar accounts for 27% to inorganic salt 50%, Tai-Ace S 150 accounts for 23%; Water soluble resin 20%.); Organic salt adopts sodium acetate, thanomin; Inorganic salt adopt vitriolate of tartar, Tai-Ace S 150; Water soluble resin adopts methyl methacrylate.
Described polymeric initiator is a kind of chelating multipolymer, is by plant oil expression residue, sodium alkyl benzene sulfonate and fatty acid ester and polyvinyl alcohol ester chelating copolymerization polyploid foam material (plant oil expression residue 15%; Sodium alkyl benzene sulfonate 10%; Fatty acid ester 30%; Polyvinyl alcohol ester 45%).
Described toughened fiber adopts vinylon fiber, also can adopt polypropylene fibre or glass fibers.Purpose is to improve the tensile strength of goods internal structure, increases goods force of cohesion.
In sum, be preferred embodiment of the present invention only, be not to limit practical range of the present invention, i.e. all equivalences of doing according to the content of the present patent application claim change and modify, and all should be technology category of the present invention.

Claims (7)

1. energy-saving inserted light inside and outside wall board, it is characterized in that: manufactured materials comprises, inorganic gel materials 30-60 weight part, inorganic low gelatinous material 30-45 weight part, inorganic heavy framework material 15-30 weight part, toughened fiber 0.3-0.4 weight part, high-performance activator 1-1.5 weight part, polymeric initiator 0.1-0.3 weight part and water 40-50 weight part; Its manufacturing step is as follows:
Prepare before first step starting material and the production:
(1) inorganic gel materials, inorganic low gelatinous material, inorganic heavy framework material, toughened fiber, high-performance activator are inputted the measuring raw materials bucket by described weight part, starting material feed screw automatic gauge is delivered in the dry powder blend whipping device, the dry powder blend homogenizing stirs, mix the homogenizing degree and reach 99%, then will mix finished product dry powder after the homogenizing and throw in to the finished product storage silo stand-by;
(2) in mass ratio 1:35-40 dissolving of polymeric initiator and water is delivered to the foaming liquid hold-up vessel stand-by after the dissolving;
(3) nitrogen working machine starting making nitrogen gas concn to 99% is stand-by;
(4) fill with the mixing water water tank stand-by;
The second step board materials production is made:
(1) according to plate foaming volume unit weight performance requriements, design casting platform foam at every turn with finished product dry powder, ratio of water to material be 40%-45%, add the polymeric initiator expanding foam solution, nitrogen is forced into 0.4Mpa, tolerance 0.8m 3/ minute requirement;
(2) with in above mixing finished product dry powder data input finished product dry powder weighing hopper, water continuous data input casting platform horizontal scroll spiral slurry hybrid homogenizer middle and high molecule initiator expanding foam solution continuous data and the horizontal interior pressure nitrogen turbine foaming homogenizer of nitrogen pressurization tolerance data input casting platform; Mix finished product dry powder in horizontal scroll spiral slurry hybrid homogenizer with mixing water mix and blend 3-5 minute; The polymeric initiator foaming liquid causes in horizontal interior pressure nitrogen turbine foaming homogenizer simultaneously and formed nitrogen nuclear vacuole foam in 6-8 minute, horizontal interior pressure nitrogen turbine foaming homogenizer is automatically opened and is discharged into required foam volume injection horizontal scroll spiral slurry hybrid homogenizer, mixed 1 minute with the gelling material slurry, horizontal scroll spiral slurry hybrid homogenizer is moving to be opened, paste materials discharging to the paste materials hold-up vessel that foams that will the foam use of waiting to pour into the mold;
(3) build in advance the mould car and enter three-phase integrated homogenizer sprue gate and begin mould vehicle circulated one by one and build, build first total thickness 1/2 amount according to wallboard thickness; Laying middle level warp-knitting polyester grid cloth is pressed in the foaming paste materials; Build again wallboard remaining wall tolerance, the pre-warp-knitting polyester grid cloth of laying of mould vehicle is turned over wrap to the foam material surface layer, and be pressed in the foaming paste materials, carry out surperficial shaping with Slicking apparatus;
Third step is built sheet forming and is entered the kiln maintenance;
The 4th step sheet material maintenance finished product.
2. energy-saving inserted light inside and outside wall board according to claim 1, it is characterized in that: it is that P.O, strength grade are 42.5 ordinary Portland cement that described inorganic coagulation material adopts code name, or the employing code name is that P.C, strength grade are the composite Portland cement of 32.5R.
3. energy-saving inserted light inside and outside wall board according to claim 1 is characterized in that: the coal-fired ash of the solid waste that described inorganic low-cementitious material adopts the fuel-burning power plant to discharge, dried discharging, or II level flyash and the III level flyash of the discharging of wetting.
4. energy-saving inserted light inside and outside wall board according to claim 1, it is characterized in that: described inorganic heavy framework material is grating blast furnace mine tailings or by broken screening, the particle footpath is at Urban House Demolition discarded concrete, the building masonry rubbish of 0.3-1.5cm in goods.
5. energy-saving inserted light inside and outside wall board according to claim 1, it is characterized in that: described high-performance activator is a kind of complex material, is the polyploid activator that organic acid salt and inorganic salt and water soluble resin copolymerization form; According to weight percent, organic salt adopts sodium acetate 20%, thanomin 10%; Inorganic salt adopt vitriolate of tartar 27%, Tai-Ace S 150 23%; Water soluble resin 20% adopts methyl methacrylate.
6. energy-saving inserted light inside and outside wall board according to claim 1, it is characterized in that: described polymeric initiator is a kind of chelating multipolymer, according to weight percent, be by plant oil expression residue 15%, sodium alkyl benzene sulfonate 10% and fatty acid ester 30% and polyvinyl alcohol ester 45% chelating copolymerization polyploid foam material.
7. energy-saving inserted light inside and outside wall board according to claim 1 is characterized in that: described toughened fiber adopts vinylon fiber, also can adopt polypropylene fibre or glass fibre.
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