CN102849559B - Mine lift rope is caught rope, adjusts rope, is blocked rope comprehensive protector - Google Patents
Mine lift rope is caught rope, adjusts rope, is blocked rope comprehensive protector Download PDFInfo
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Abstract
本发明公开了一种矿用提升绳捕绳、调绳、卡绳综合保护装置,属于矿用提升保护技术领域。本发明的捕绳、卡绳功能由步进电机Ⅰ、步进电机Ⅱ、就位丝杆、导向轴、下抓捕机械手、抱绳挡板等组成;调绳功能由步进机构、步进油缸、上调绳机械手、调绳导向柱、底座、滑动油缸等组成。本发明装置安装在提升系统中,能有效避免滑绳、溜车事故发生,为摩擦提升安全提供了保障;同时,装置调整高度大且可连续,减少大量作业时间、降低作业人员劳动强度;摩擦系统需要卡绳时,不需要另外增设卡绳器,节省费用。
The invention discloses a mine-used hoisting rope comprehensive protection device for catching ropes, adjusting ropes, and jamming ropes, and belongs to the technical field of mine hoisting and protection. The rope catching and rope clamping functions of the present invention are composed of stepping motor Ⅰ, stepping motor Ⅱ, positioning screw, guide shaft, lower catching manipulator, rope holding baffle, etc.; the rope adjusting function is composed of stepping mechanism, stepping It is composed of oil cylinder, lifting rope manipulator, rope adjusting guide column, base, sliding oil cylinder and so on. The device of the present invention is installed in the lifting system, which can effectively avoid slipping ropes and car slipping accidents, and provides a guarantee for the safety of friction lifting; at the same time, the adjustment height of the device is large and continuous, reducing a lot of working time and labor intensity of operators; When the system needs to hold the rope, there is no need to add another rope holding device, which saves costs.
Description
技术领域 technical field
本发明涉及一种矿用提升绳捕绳、调绳、卡绳装置,属于矿山提升保护装置技术领域。 The invention relates to a rope catching, adjusting and clamping device for mine hoisting ropes, belonging to the technical field of mine hoisting protection devices.
背景技术 Background technique
在立井摩擦提升作业中,滑绳、溜车事故是时常出现的一种恶性事故,一旦发生后果十分严重,滑绳、溜车已成为制约矿井生产、影响安全的重大事故隐患。提升设备的可靠工作是保证提升安全的重要环节,要保证提升设备可靠工作,必须定期对提升系统设备进行调整,目前立井摩擦提升系统调整方式多采用绞车起吊装置、卡绳装置,此种调整方式效率低、费时费力,且调整过程中存在较多安全隐患。 In vertical shaft friction hoisting operations, sliding rope and rolling car accidents are a kind of vicious accidents that often occur. Once the consequences are very serious, sliding ropes and rolling cars have become major hidden dangers that restrict mine production and affect safety. The reliable operation of the hoisting equipment is an important link to ensure the safety of the hoisting equipment. To ensure the reliable operation of the hoisting equipment, the hoisting system must be adjusted regularly. The efficiency is low, time-consuming and labor-intensive, and there are many potential safety hazards in the adjustment process.
发明内容 Contents of the invention
为了克服上述现有技术的不足之处,本发明提供一种矿用提升绳捕绳、调绳、卡绳综合保护装置,既能对滑绳、溜车系统进行抓捕,有效阻止滑绳、溜车事故发生,又能对提升系统进行调绳、更换衬垫、更换容器、更换天轮工作,还能卡住提升首绳。 In order to overcome the deficiencies of the above-mentioned prior art, the present invention provides a comprehensive protection device for mining hoisting ropes, ropes, ropes, and ropes, which can not only capture the sliding rope and the sliding car system, but also effectively prevent the sliding rope, In the event of a slipping accident, the hoisting system can be adjusted, liners replaced, containers replaced, sky wheels replaced, and the hoisting head rope can be blocked.
本发明是通过如下技术方案实现的:一种矿用提升绳捕绳、调绳、卡绳综合保护装置,它包括底座,底座上装有下抓捕机械手和抱绳挡板,下抓捕机械手和抱绳挡板之间水平连接有就位丝杆和导向轴,所述的就位丝杆安装在底座两边的同步箱上,就位丝杆与所述的下抓捕机械手和抱绳挡板螺旋连接,所述的导向轴与所述的下抓捕机械手和抱绳挡板滑动连接;所述的底座上有控制就位丝杆动作的步进电机Ⅰ和控制所述的下抓捕机械手抓捕力度的步进电机Ⅱ,所述的步进电机Ⅰ的两端连接所述的同步箱;所述的底座的两侧垂直安装有导向柱,两侧的导向柱之间有上调绳机械手,上调绳机械手的两端滑动连接在所述的向柱上,所述的每侧的导向柱前后两边均安装有步进油缸,每侧的两个步进油缸分别与所述的上调绳机械手的前后面铰接,所述的步进油缸和导向柱固定在同一个底板上,所述的导向柱的底板与所述的底座滑动连接,所述的导向柱的底板与所述的底座之间安装有滑动油缸。 The present invention is realized through the following technical solutions: a comprehensive protection device for mine hoisting rope catching rope, adjusting rope, and stuck rope, which includes a base on which a lower catching manipulator and a rope-holding baffle are installed, the lower catching manipulator and the A positioning screw and a guide shaft are horizontally connected between the rope-holding baffles. The positioning screw is installed on the synchronization boxes on both sides of the base, and the positioning screw is connected to the lower catching manipulator and the holding rope baffle. Spiral connection, the guide shaft is slidingly connected with the lower capture manipulator and the rope-holding baffle; the base has a stepping motor I that controls the movement of the screw rod in place and controls the lower capture manipulator The stepping motor II of the grasping force, the two ends of the stepping motor I are connected to the synchronization box; the two sides of the base are vertically installed with guide columns, and there is an upward-adjusting rope manipulator between the guide columns on both sides. , the two ends of the lifting rope manipulator are slidably connected to the said column, and the front and rear sides of the guiding column on each side are equipped with stepping oil cylinders, and the two stepping oil cylinders on each side are connected with the said lifting rope manipulator respectively. The front and back of the guide column are hinged, the stepping oil cylinder and the guide column are fixed on the same base plate, the base plate of the guide column is slidingly connected with the base, and the base plate of the guide column and the base A slide cylinder is installed.
所述的上调绳机械手和下抓捕机械手的机械手数量有4至8组。 There are 4 to 8 groups of manipulators in the described up-regulating rope manipulator and the lower catching manipulator.
本发明的有益效果是:由于采用上述技术方案,装置安装在提升系统中,当系统出现滑绳、溜车状态时,能有效避免滑绳、溜车事故发生,为摩擦提升安全提供了保障;摩擦提升系统需要调整时,使调绳、换绳、换容器、衬垫、天轮工作安全快捷,同时,装置调整高度大且可连续,减少大量作业时间、降低作业人员劳动强度;摩擦系统需要卡绳时,不需要另外增设卡绳器,节省费用。 The beneficial effects of the present invention are: due to the adoption of the above technical scheme, the device is installed in the lifting system, and when the system appears in the state of slipping rope and slipping car, it can effectively avoid slipping rope and slipping car accidents, which provides guarantee for the safety of friction lifting; When the friction lifting system needs to be adjusted, the work of adjusting the rope, changing the rope, changing the container, the liner, and the sky wheel is safe and fast. When the rope is stuck, there is no need to add another rope catcher, which saves costs.
附图说明 Description of drawings
下面根据附图对本发明进一步说明。 The present invention will be further described below according to the accompanying drawings.
图1是为本发明的主视图; Fig. 1 is the front view of the present invention;
图2是图1的俯视图。 FIG. 2 is a top view of FIG. 1 .
图3是图1的左视图。 Fig. 3 is a left side view of Fig. 1 .
图中,1、步进电机Ⅰ;2、步进电机Ⅱ;3、同步箱;4、步进油缸;5、导向柱;6、上调绳机械手;7、下抓捕机械手;8、抱绳挡板;9、就位丝杆;10、导向轴;11、底座;12、滑动油缸。 In the figure, 1. Stepping motor Ⅰ; 2. Stepping motor Ⅱ; 3. Synchronous box; 4. Stepping oil cylinder; Baffle plate; 9, screw rod in place; 10, guide shaft; 11, base; 12, sliding oil cylinder.
具体实施方式 Detailed ways
下面根据附图和实施例对本发明进一步说明。 The present invention will be further described below according to the accompanying drawings and embodiments.
如附图所示的一种矿用提升绳捕绳、调绳、卡绳综合保护装置,它包括底座11,底座11上装有下抓捕机械手7和抱绳挡板8,下抓捕机械手7和抱绳挡板8之间水平连接有就位丝杆9和导向轴10,所述的就位丝杆9安装在底座11两边的同步箱3上,就位丝杆9与所述的下抓捕机械手7和抱绳挡板8螺旋连接,所述的导向轴10与所述的下抓捕机械手7和抱绳挡板8滑动连接;所述的底座11上有控制就位丝杆9动作的步进电机Ⅰ1和控制所述的下抓捕机械手7抓捕力度的步进电机Ⅱ2,所述的步进电机Ⅰ1的两端连接所述的同步箱3;所述的底座11的两侧垂直安装有导向柱5,两侧的导向柱5之间有上调绳机械手6,上调绳机械手6的两端滑动连接在所述的向柱5上,所述的每侧的导向柱5前后两边均安装有步进油缸4,每侧的两个步进油缸4分别与所述的上调绳机械手6的前后面铰接,所述的步进油缸4和导向柱5固定在同一个底板上,所述的导向柱5的底板与所述的底座11滑动连接,所述的导向柱5的底板与所述的底座11之间安装有滑动油缸12。 As shown in the accompanying drawings, a comprehensive protection device for mine hoisting rope catching rope, adjusting rope, and stuck rope includes a base 11 on which a lower catching manipulator 7 and a rope baffle 8 are mounted, and a lower catching manipulator 7 There are screw rods 9 and guide shafts 10 horizontally connected with the rope baffle plate 8. The screw rods 9 are installed on the synchronous boxes 3 on both sides of the base 11. The screw rods 9 and the lower The catching manipulator 7 and the rope-holding baffle 8 are spirally connected, and the guide shaft 10 is slidably connected with the described lower catching manipulator 7 and the rope-holding baffle 8; The stepper motor I1 that moves and the stepper motor II2 that controls the capture force of the lower capture manipulator 7, the two ends of the stepper motor I1 are connected to the synchronization box 3; the two ends of the base 11 A guide post 5 is vertically installed on the side, and there is an up-adjusting rope manipulator 6 between the guide posts 5 on both sides. Stepping oil cylinders 4 are installed on both sides, and the two stepping oil cylinders 4 on each side are respectively hinged with the front and back sides of the lifting rope manipulator 6, and the stepping oil cylinders 4 and guide columns 5 are fixed on the same base plate. The bottom plate of the guide column 5 is slidingly connected with the base 11 , and a sliding oil cylinder 12 is installed between the bottom plate of the guide column 5 and the base 11 .
所述的上调绳机械手6和下抓捕机械手7的机械手数量有4至8组。 There are 4 to 8 groups of the number of manipulators of the described upper rope manipulator 6 and the lower catching manipulator 7.
本发明在提升系统调绳、卡绳时可以任意选定绳和绳数。 The present invention can arbitrarily select the rope and the number of ropes when the hoisting system adjusts the ropes and locks the ropes.
本发明集捕绳、调绳、卡绳功能为一体,适应井架空间要求。 The invention integrates the functions of rope catching, rope adjustment and rope clamping, and meets the space requirements of the derrick.
当提升系统出现滑绳、溜车状态时,装置进行捕绳动作,步进电机Ⅰ1与两侧就位丝杆9相连,下抓捕机械手7与抱绳挡板8在同步箱3的带动下沿着导向轴10动作,被抓捕首绳进入抓捕机械手手心,抓捕机械手手心在步进电机Ⅱ2的带动下,以一限定抓捕力抓捕运动的提升首绳; When the hoisting system appears to be in the state of slipping rope or slipping the car, the device performs the action of catching the rope, the stepping motor Ⅰ1 is connected with the screw rods 9 on both sides, and the lower catching manipulator 7 and the rope holding baffle 8 are driven by the synchronous box 3 Move along the guide shaft 10, the captured first rope enters the palm of the capture manipulator, and the palm of the capture manipulator is driven by the stepping motor II2 to capture the lifting first rope with a limited capture force;
当提升系统需要调整首绳时,装置进行调绳动作,下抓捕机械手7首先就位,抓捕住提升首绳,上调绳机械手6在滑动油缸12推动下,沿底座11上的导轨就位。在调绳时,上调绳机械手6在步进油缸4的带动下沿着导向柱5运动,并与下抓捕机械手7交互抓绳,实现上启功能,完成调绳作业,具体为:下抓捕机械手7首先就位,实现对提升首绳向下动作抓捕。上调绳机械手6在滑动油缸12推动下,在下抓捕机械手7上侧就位,上调绳机械手6在步进油缸4作用下,从下抓捕机械手7上侧,抓住多根提升首绳上提,下抓捕机械手7松开,当上调绳机械手6上提到步进机构上限位时,下抓捕机械手7再抓住首绳,上调绳机械手6松开首绳后下退一个步长。当步进机构到下限位时,上调绳机械手6再抓住首绳,完成一步长后重复上述步骤,实现首绳的调整工作。当调绳结束后,上调绳机械手6退出,装置捕绳功能处于待工作状态。 When the hoisting system needs to adjust the first rope, the device performs a rope adjustment action. The lower catching manipulator 7 is first in place to catch the hoisting first rope, and the upper rope adjusting manipulator 6 is pushed by the sliding cylinder 12 to be in place along the guide rail on the base 11. . When adjusting the rope, the upper rope-adjusting manipulator 6 moves along the guide column 5 driven by the stepping oil cylinder 4, and interacts with the lower catching manipulator 7 to grasp the rope to realize the upward opening function and complete the rope-adjusting operation. Catching manipulator 7 is at first put in place, realizes the downward action of lifting head rope and catches. Under the push of sliding oil cylinder 12, the upper rope manipulator 6 is in place on the upper side of the lower catching manipulator 7, and the upper rope manipulator 6, under the action of the stepping oil cylinder 4, catches the upper side of the manipulator 7 from the lower side and grabs the upper side of the first lifting rope. Lift and release the lower capture manipulator 7. When the upper rope adjustment manipulator 6 reaches the upper limit of the stepping mechanism, the lower capture manipulator 7 grabs the first rope again, and the upper rope adjustment manipulator 6 releases the first rope and moves back one step. . When the stepping mechanism reaches the lower limit, the upper rope manipulator 6 grabs the first rope again, and repeats the above steps after completing one step length to realize the adjustment work of the first rope. After the rope adjustment is finished, the upper rope manipulator 6 withdraws, and the device catches the rope function and is in a waiting state.
当提升系统需要卡住(固定)首绳时,装置进行卡绳动作,提升系统处于静止状态,下抓捕机械手7抓捕提升首绳达到卡住首绳的目的。 When the hoisting system needs to block (fix) the first rope, the device performs a rope clamping action, the hoisting system is in a static state, and the lower catching manipulator 7 catches and lifts the first rope to achieve the purpose of blocking the first rope.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210314879.8A CN102849559B (en) | 2012-08-30 | 2012-08-30 | Mine lift rope is caught rope, adjusts rope, is blocked rope comprehensive protector |
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| CN201210314879.8A CN102849559B (en) | 2012-08-30 | 2012-08-30 | Mine lift rope is caught rope, adjusts rope, is blocked rope comprehensive protector |
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| CN108706430B (en) * | 2018-06-14 | 2023-12-08 | 徐州市三森威尔矿山科技有限公司 | Translation combination beam bearing mechanism |
| CN112456276B (en) * | 2020-11-25 | 2022-07-05 | 中煤新集能源股份有限公司 | Mine friction type lifter rope adjusting process |
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| DE3940156C1 (en) * | 1989-12-05 | 1991-03-07 | O & K Orenstein & Koppel Ag, 1000 Berlin, De | Rope clamp for mine windings - has cross bar with support rollers and clamps |
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| CN202744136U (en) * | 2012-08-30 | 2013-02-20 | 徐州市工大三森科技有限公司 | Rope capturing, adjusting and clamping comprehensive protective device for mining lifting rope |
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| CN1007056B (en) * | 1986-03-12 | 1990-03-07 | 盐栅机械及设备公司矿山技术Epr | Moving apparatus for suspended cables of transporting equipment at shaft |
| DE3940156C1 (en) * | 1989-12-05 | 1991-03-07 | O & K Orenstein & Koppel Ag, 1000 Berlin, De | Rope clamp for mine windings - has cross bar with support rollers and clamps |
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Denomination of invention: Mine hoisting rope rope catching, tension adjusting, and rope jamming comprehensive protection device Granted publication date: 20150819 Pledgee: Bank of China Limited by Share Ltd. Xuzhou Copper Mt branch Pledgor: XUZHOU SUNSHINE SCIENCE & TECHNOLOGY Co.,Ltd. Registration number: Y2025980058027 |
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