CN102846289A - Full-automatic ultrasonic cleaner - Google Patents
Full-automatic ultrasonic cleaner Download PDFInfo
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- CN102846289A CN102846289A CN 201210274026 CN201210274026A CN102846289A CN 102846289 A CN102846289 A CN 102846289A CN 201210274026 CN201210274026 CN 201210274026 CN 201210274026 A CN201210274026 A CN 201210274026A CN 102846289 A CN102846289 A CN 102846289A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 90
- 238000004140 cleaning Methods 0.000 claims abstract description 62
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 18
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 14
- 238000011010 flushing procedure Methods 0.000 claims abstract description 8
- 239000007921 spray Substances 0.000 claims description 24
- 230000002452 interceptive Effects 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000004080 punching Methods 0.000 claims description 2
- 238000005406 washing Methods 0.000 abstract description 15
- 238000001035 drying Methods 0.000 abstract description 9
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 5
- 230000000249 desinfective Effects 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000002000 scavenging Effects 0.000 description 5
- 230000001954 sterilising Effects 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000005202 decontamination Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000003588 decontaminative Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 241000404068 Cotula Species 0.000 description 2
- 101710009508 bath-15 Proteins 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 230000000875 corresponding Effects 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 238000007603 infrared drying Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000011030 bottleneck Methods 0.000 description 1
- 230000001680 brushing Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The invention relates to the technical field of automation equipment, in particular to a full-automatic ultrasonic cleaner used for cleaning tableware of families, hotels and restaurants and industrial greasy parts. The full-automatic ultrasonic cleaner is composed of a water feed system, an automatic drainage system, an ultrasonic cleaning system, a flushing system, a disinfection system and a drying system. A micro controller unit (MCU) programmed and controlled touch screen manipulation liquid crystal display panel is arranged on the cleaner and connected with the water feed system, the automatic drainage system, the ultrasonic cleaning system, the flushing system, the disinfection system and the drying system respectively. The full-automatic ultrasonic cleaner has the advantages of being power saving, water saving, energy saving and environment friendly and the like; and a motor and a water pump are not needed in the ultrasonic cleaner, high-pressure water and circulating water is not needed during the washing, operation and rotation flushing of mechanisms are not needed, and accordingly, blind holes and deep holes which cannot be washed by hairbrushes and the like can be cleaned automatically. Further, the full-automatic ultrasonic cleaner is water saving, power saving, environment friendly and efficient.
Description
Technical field
The present invention relates to technical field of automation equipment, be used for specifically the tableware in family, hotel, dining room and a kind of full automatic high efficiency cleaning machine that industrial greasy dirt spare cleans.
Background technology
Ultrasonic cleaning is that ultrasonic vibration is radiated in the cleaning fluid, make liquid produce " cavitation effect ", when ultrasonic wave is sparse, generate bubble, crushing bubble during extruding, produce around mechanical impact force, in order to impurity, dirt or the greasy a kind of method of eliminating object surface.What automatic washing machine was emphasized is automatic washing, can more effectively clean the article such as family's bowls and chopsticks dish, save the labour, safer, cleaning, efficient, conventional clean machine generally adopt the water flow jet mode to go to impact the tableware surface, the development that its technology status is out of step with the times far away and the multi-field demand of China's economic establishments.The characteristics of tradition Water flow impact type cleaning machine production status are that technological obsolescence falls behind, cleaning efficiency is undesirable, fault rate is high, scavenging period is long,, scavenging period generally can reach dozens of minutes, water consumption is large, power consumption is many, and scavenging period is long, and this has become to restrict the bottleneck that it further enlarges range of application.Not that to develop skill, improve design, simplify process structure, reduce cost, improve its cost performance be the guide in the market, development along with science and technology, the automatic washing machine product that is inevitable, this has brought new opportunity for development of whole cleaning machine industry and ultrasonic cleaning cause.
Therefore, for the deficiency that overcomes above-mentioned technology is designed a power saving, water saving, energy-conserving and environment-protective are full-automatic and a kind of fully-automatic supersonic cleaning machine of long service life, just inventor's problem to be solved.
Summary of the invention
For the deficiencies in the prior art, the purpose of this invention is to provide a kind of fully-automatic supersonic cleaning machine, it is easy to operate, uses simply, and energy-saving safe, high-efficiency environment friendly, and long service life do not need cleaning agent, and extraordinary practical value is arranged.
The technical solution adopted for the present invention to solve the technical problems is: a kind of fully-automatic supersonic cleaning machine, formed by water inlet system, drainage system, ultrasonic cleaning system, rinse-system, describedly be provided with MCU control touch-screen liquid crystal display touch-control man-machine interactive contact panel at cleaning machine, MCU control touch-screen liquid crystal display man-machine interactive contact panel is connected with water inlet system, drainage system, ultrasonic cleaning system and bath rinse-system respectively; Water inlet system is comprised of water inlet electromagnetism automatic valve, high middle water level water flow controller; Drainage system is comprised of draining electromagnetism automatic valve and low level water flow controller; Ultrasonic cleaning system is comprised of supersonic generator, ultrasonic transducer, rinse bath; Rinse-system is by bottom spray device and top spray installation composition;
Further, described rinse bath is stainless steel for welding and punching stretch;
Further, described MCU microprocessor programming Control touch-screen touch control LCD (Liquid Crystal Display) panel be can the liquid crystal display operation step, function selects, all touch screen man-machine interactive interface of the in good time data of countdown;
Further, be evenly distributed with on described bottom spray device and the top spray device can the full-automatic flushing rinse bath around and the multi-direction delivery port of a plurality of multi-angles of the residual dirt on the tableware.
Further, described use supersonic generator and transducer impact the purpose that the tableware surface reaches the harmless cleaning of cleaning tableware as driving hydrone.
Further, whole control system has fully automatic mode and manual two kinds of patterns available by the control of MUC mcu programming.
Further, adopt electromagnetic valve by MCU Single-chip Controlling water inlet system and drainage system and automatically open automatic-closing valve executing agency mode and control.
Further, water inlet system has two kinds of water intake modes of cold water hot water: manual mode can manually be selected cold water and hot water, and fully automatic mode is hot water or cold water acquiescence.
Further, start has voice broadcast, each operation all to have voice broadcast to induce prompting, finishes to have the speech utterance broadcasting system.
The invention has the beneficial effects as follows:
1, this product has the advantages such as power saving, water saving, energy-conserving and environment-protective be full-automatic, because supersonic wave cleaning machine does not need motor, water pump, do not need water under high pressure, recirculated water during washing, do not need motion and the revolution of mechanism, all are all only finished with the vibration of hydrone, can also can automatic washing to the blind hole of the less cleanings such as hairbrush, and water saving, power saving, environmental protection, efficient.
2, simple, the long service life of this fully-automatic supersonic cleaning-machine structure, because what adopt is that the hydrone that ultrasonic wave produces vibrates to clean tableware, do not need the conventional clean machine the spray arm slew gear, stir water impeller mechanism, more do not need pump, motor, circulation etc., therefore simple in structure, the chance of generation fault is much less also, and maintenance and after-sale service are simple.
3, this product does not need to use special purpose detergent, and conventional clean owner will lean on the Chemical cleaning effect of special purpose detergent, and the fully-automatic supersonic cleaning machine in principle can be without washing agent.Adding washing agent also has been auxiliary oil removing effect, to washing agent without specific (special) requirements.Play environmental protection, the effect of health.
4, this automatic washing machine scavenging period is short, and general a few minutes are just finished several times Full-automatic table-ware cleaning, and the machine can reach good clean result with the scavenging period of conventional spray flow type cleaning machine 1/5th.The characteristics of fully-automatic supersonic cleaning machine are that speed is fast, quality is high, it is full-automatic to be easy to realize, it is specially adapted to the workpiece of tableware and surface configuration complexity, as the hole on the precision workpiece, slit, groove, micropore and dark hole etc. are located, common water flow jet formula brushing method is difficult to prove effective, and utilizes ultrasonicly but can obtain good clean result.
Description of drawings
Fig. 1 is structural framing schematic diagram of the present invention.
Description of reference numerals: 1-MCU microprocessor programming Control touch-screen is controlled display panels; The 2-water inlet system; The 3-drainage system; The 4-ultrasonic cleaning system; The 5-rinse-system; The 6-decontamination system; The 7-drying system; 8-hot water water inlet electromagnetism automatic valve; 9-cold water water inlet electromagnetism automatic valve; 10-hot water water level flowmeter controller; 11-draining electromagnetism automatic valve; 12-cold water water level flowmeter controller; The 13-supersonic generator; The 14-ultrasonic transducer; 15-stainless steel rinse bath; 16-bottom spray flusher; 17-top spray flusher; The 18-03 generator; 19-infrared drying cooler; 20-is dried warmer; The 21-air duct;
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention, should be understood that these embodiment only are used for explanation the present invention and are not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values drop on application appended claims limited range equally.
The utilization of fully-automatic supersonic cleaning machine machine be that the principle of Ultrasonic Cleaning will be for reaching a timing when the sound intensity when ultrasonic with high frequency compressing liquid medium vibration when the liquid medium, thereby cavitation phenomenon occurs in the liquid realize ultrasonic cleaning, just because of this principle, the fully-automatic supersonic cleaning machine does not need motor, do not need the slew gears such as impeller, its main cleaning element only has ultrasonic transducer, therefore structure is comparatively simple, the chance of generation fault is much less also, in addition, Ultrasonic Cleaning does not need washing agent in principle, realized green cleaning, owing to can not add any cleaning agent or a small amount of the interpolation in the whole washing process, clean if carry out the tableware object with ultrasonic wave merely, and mismatch any other cleaning way, oil stain can be attached on the tableware surface again in drainage procedure, such cleaning performance is unsatisfactory, and for preventing again sticking of greasy dirt and tableware, thereby the mode that adopts ultrasonic cleaning and the flushing of end top spray to combine reaches the purpose of cleaning the tableware object.Emulsification has occured in emulsification because ultrasonic cavitation, liquid disperse rapidly at the interface, has formed oil-in-water droplet.Wrapped up in by greasy dirt and be attached on and be cleaned part when surface when solids, oil is emulsified, and solids namely break away from.The border pollution layer can be removed or weaken to ultrasonic cavitation at the high speed micro slipstream that solid and liquid surface produce, and increases the dissolving that stirring action accelerates the solubility dirt.Therefore determining increases the multi-direction water outlet device of equally distributed a plurality of multi-angle at rinse bath top and bottom, and top spray device and bottom spray device are cleaned as auxiliary cleaning measure, to reach the washing requirement.
That a kind of fully-automatic supersonic cleaning-machine structure of the present invention framework schematic diagram is comprised of water inlet system 2, drainage system 3, ultrasonic cleaning system 4, rinse-system 5, decontamination system 6, drying system 7 as shown in Figure 1, describedly be provided with MCU microprocessor programming Control touch-screen at cleaning machine and control display panels 1, MCU microprocessor programming mode control touch-screen control panel 1 is connected with water inlet system 2, drainage system 3, ultrasonic cleaning system 4, rinse-system 5, decontamination system 6 and drying system 7 respectively; Water inlet system 2 is comprised of hot water water inlet electromagnetism automatic valve 8, cold water water inlet electromagnetism automatic valve 9, water level flowmeter controller 10; Drainage system 3 is comprised of draining electromagnetism automatic valve 11 and low water level controller 12; Ultrasonic cleaning system 4 is comprised of supersonic generator 13, ultrasonic transducer 14, rinse bath 15; Decontamination system 6 is comprised of O3 generator 18; Drying system 7 is comprised of infrared drying cooler 19, oven dry warmer 20 and air duct 21; Described rinse bath 15 is stainless steel; Rinse-system 5 is comprised of bottom spray flusher 16 and top spray flusher 17; Described bottom spray flusher 16 and top spray flusher 17 tops are evenly distributed with and can wash around the rinse bath and the multidirectional spray delivery port of multi-angle of residual dirt on the tableware by automatic multi-angle.Spray equipment is top water spray and bottom water spray mode, adopt the multi-direction water outlet device spray of equally distributed a plurality of multi-angle tableware, can full-automatic flushing around the rinse bath and the residual dirt on the tableware, flushing is more surveyed at the end, use supersonic generator and transducer to impact the purpose that the tableware surface reaches the harmless cleaning of cleaning tableware as driving hydrone, in cleaning machine, also be provided with stainless steel circle bar steel wire punch welding basket, be used for placing the storage mechanism of the objects such as bowl dish, the cleaning objects such as bowl dish are arranged in the stainless steel cleaning basket for placing vertically, are placed in the rinse bath again.
Whole control system is controlled by the MUC mcu programming, there are fully automatic mode and manual two kinds of patterns available, adopt electromagnetic valve and automatically open automatic-closing valve executing agency mode and control by MCU Single-chip Controlling water inlet system and drainage system, employing has two kinds of water intake modes of cold water hot water: manual mode can manually be selected cold water and hot water, fully automatic mode is hot water or cold water acquiescence, start has voice broadcast, each operation all has voice broadcast to induce prompting, finishes to have speech utterance to report prompt system.
Manual mode advanced 60 premium on currency in 5 minutes as example to wash, other the number of minutes and inflow are analogized to increase progressively to successively decrease, and press the corresponding button flicker behind the button, and expression is chosen, buzzer sends the prompt tone of " dripping ", the number of times button is whenever pressed once to increase and is cleaned a number of times, and number of times 8 words show number of times on the liquid crystal, and hot water and cold water are optional, other for choosing successively, simultaneously can only select a button, select to select again behind what a button other minutes buttons all invalid
Concrete steps are:
1, the operation first step: open cabinet, touch-screen is lighted automatically, and backlight lightening touches the general supply button and namely starts shooting, and draining valve is opened the waste water in the emptying rinse bath simultaneously.
2, operation second step: select manual mode or automatic mode, at contact panel cold water button and manually selection of hot water button confession are set under the manual mode, second step is selected corresponding hot and cold water, drain solenoid valve in opened condition at this moment, delay time what second after control closed electromagnetic valve, liquid crystal display shows the drain shut valve countdown simultaneously, printed words begin to flash in the simultaneously draining, and begin simultaneously to intake, discharge begins to calculate, discharge is set can regulate the modification parameter in source program, on liquid crystal display under the water inlet state, show simultaneously and increase progressively in real time the flow of inlet water numeral, autoshutdown entering water electromagnetic valve door stops into water after the discharge that reaches setting, and next workflow must be that discharge is calculated and to be reached passing through discharge and could down moving of setting.
3, reach set discharge and stop water inlet end after, power supply opening is stirred in the cleaning of MCU control current, and printed words begin to flash in the cleaning, and the ultrasonic wave current are stirred in starts working in the rinse bath and countdown number of seconds numeral beginning countdown demonstration, treat that countdown finishes, the beginning draining.Finish one time clean cycle.
4, MCU control drain solenoid valve door is opened, the beginning draining, and remain open mode.The draining countdown that liquid crystal display is set finishes around the afterflush rinse bath and object once or repeatedly cleans according to several steps above the several times cleaning stirring number of times automatic cycle of setting in the previous program again, finally reaches the purpose of washing.Number of times can be set.
5, be defaulted as sterilization under the fully automatic mode and start, liquid crystal has the countdown time showing, can set disinfecting time length in the program, and printed words begin to flash in sterilizing in the time of operation.
If selected sterilization or drying function under the manual mode, the post-drying mode operation of then sterilizing first namely shows according to predetermined countdown that number of seconds is set and carries out, if select sterilization or drying function button after what seconds then automatically continue next step.
6, playing program finishes voice.
7, general supply is closed in control automatically.
Artificial shutdown or power failure midway, be provided with the reset function button on the touch-control man-machine interactive contact panel, all zero clearing end after resetting, restart to select new procedures, drain solenoid valve is open mode automatically, waste water in the automatic-discharging rinse bath, the time of all settings that indicate is set in source code, this automatic washing machine has two kinds of wet concentrations to select, a kind of hot water, a kind of cold water interface considers that draining is controlled with an automatic electromagnetic valve and water flow sensor with two water inlet automatic electromagnetic valve mechanisms and a water flow sensor control.The man-machine interactive contact panel is connected a plurality of connectors to connect with control panel.
Claims (9)
1. fully-automatic supersonic cleaning machine, formed by water inlet system, drainage system, ultrasonic cleaning system, rinse-system, it is characterized in that: describedly be provided with MCU control touch-screen liquid crystal display touch-control man-machine interactive contact panel at cleaning machine, MCU control touch-screen liquid crystal display man-machine interactive contact panel is connected with water inlet system, drainage system, ultrasonic cleaning system and bath rinse-system respectively; Water inlet system is comprised of water inlet electromagnetism automatic valve, high middle water level water flow controller; Drainage system is comprised of draining electromagnetism automatic valve and low level water flow controller; Ultrasonic cleaning system is comprised of supersonic generator, ultrasonic transducer, rinse bath; Rinse-system is by bottom spray device and top spray installation composition.
2. a kind of fully-automatic supersonic cleaning machine according to claim 1 is characterized in that: described rinse bath is stainless steel for welding and punching stretch.
3. a kind of fully-automatic supersonic cleaning machine according to claim 1 is characterized in that: described MCU microprocessor programming Control touch-screen touch control LCD (Liquid Crystal Display) panel for can the liquid crystal display operation step, function selects, all touch screen man-machine interactive interface of the in good time data of countdown.
4. a kind of fully-automatic supersonic cleaning machine according to claim 1 is characterized in that: be evenly distributed with on described bottom spray device and the top spray device can the full-automatic flushing rinse bath around and the multi-direction delivery port of a plurality of multi-angles of the residual dirt on the tableware.
5. a kind of fully-automatic supersonic cleaning machine according to claim 1 is characterized in that: described use supersonic generator and transducer impact the purpose that the tableware surface reaches the harmless cleaning of cleaning tableware as driving hydrone.
6. a kind of fully-automatic supersonic cleaning machine according to claim 1 is characterized in that: whole control system has fully automatic mode and manual two kinds of patterns available by the control of MUC mcu programming.
7. a kind of fully-automatic supersonic cleaning machine according to claim 1 is characterized in that: adopted electromagnetic valve and automatically opened automatic-closing valve executing agency mode and control by MCU Single-chip Controlling water inlet system and drainage system.
8. a kind of fully-automatic supersonic cleaning machine according to claim 1, it is characterized in that: manual mode can manually be selected cold water and hot water, and fully automatic mode is hot water or cold water acquiescence.
9. a kind of fully-automatic supersonic cleaning machine according to claim 1 is characterized in that: start has voice broadcast, each operation all to have voice broadcast to induce prompting, finishes to have the speech utterance broadcasting system.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN 201210274026 CN102846289A (en) | 2012-08-03 | 2012-08-03 | Full-automatic ultrasonic cleaner |
CN201310062162.3A CN103565384A (en) | 2012-08-03 | 2013-02-05 | Full intelligent ultrasonic dish-washing machine |
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CN 201210274026 CN102846289A (en) | 2012-08-03 | 2012-08-03 | Full-automatic ultrasonic cleaner |
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CN 201210274026 Pending CN102846289A (en) | 2012-08-03 | 2012-08-03 | Full-automatic ultrasonic cleaner |
CN201310062162.3A Pending CN103565384A (en) | 2012-08-03 | 2013-02-05 | Full intelligent ultrasonic dish-washing machine |
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CN201310062162.3A Pending CN103565384A (en) | 2012-08-03 | 2013-02-05 | Full intelligent ultrasonic dish-washing machine |
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CN107348920B (en) * | 2017-07-27 | 2019-08-30 | 佛山市顺德区美的洗涤电器制造有限公司 | Control method, dish-washing machine and the computer readable storage medium of dish-washing machine |
CN107647836A (en) * | 2017-09-20 | 2018-02-02 | 佛山市顺德区美的洗涤电器制造有限公司 | Phonetic navigation method and device for dish-washing machine |
CN107649455A (en) * | 2017-11-03 | 2018-02-02 | 昆山湖大机器人技术有限公司 | A kind of laboratory is cleaned by ultrasonic chlorination equipment |
CN108672393A (en) * | 2018-05-23 | 2018-10-19 | 武汉思异汇创科技有限公司 | A kind of Multifunction washing antivirus all-in-one machine |
CN113208528A (en) * | 2020-10-13 | 2021-08-06 | 山东英才学院 | Tableware cleaning, sorting and classifying all-in-one machine |
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