CN102837401B - Plastic forming die with functional module - Google Patents
Plastic forming die with functional module Download PDFInfo
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- CN102837401B CN102837401B CN201210277420.5A CN201210277420A CN102837401B CN 102837401 B CN102837401 B CN 102837401B CN 201210277420 A CN201210277420 A CN 201210277420A CN 102837401 B CN102837401 B CN 102837401B
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- 239000004033 plastic Substances 0.000 title claims abstract description 37
- 238000001746 injection moulding Methods 0.000 claims abstract description 91
- 238000002347 injection Methods 0.000 claims description 119
- 239000007924 injection Substances 0.000 claims description 119
- 239000000463 material Substances 0.000 claims description 88
- 238000010137 moulding (plastic) Methods 0.000 claims description 53
- 238000009434 installation Methods 0.000 claims description 44
- 238000003825 pressing Methods 0.000 claims description 13
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 27
- 230000008569 process Effects 0.000 abstract description 26
- 230000007547 defect Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000012768 molten material Substances 0.000 description 28
- 230000009471 action Effects 0.000 description 16
- 238000004080 punching Methods 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种模具,特别是涉及一种塑胶成型模具。The invention relates to a mold, in particular to a plastic forming mold.
背景技术 Background technique
目前,热塑性塑件产品的生产工艺步骤主要包括:注塑机高温高压将物料塑化熔融、注塑机将熔融的物料注射到闭合的模具产品型腔内、注塑机实施对模具型腔内熔融状态产品的保压,产品在模具内的冷却、模具打开取出产品等几个步骤。At present, the production process steps of thermoplastic plastic products mainly include: the injection molding machine plasticizes and melts the material under high temperature and high pressure; There are several steps such as the pressure keeping, the cooling of the product in the mold, the opening of the mold and the removal of the product.
注塑产品在各个工序的生产过程中经常会出现以下几个问题:1、塑件产品的边缘浇口及边缘搭接浇口与塑件产品无法自动分离;2、对于带有孔或凹槽的塑件产品,在注射过程中,熔融的物料会从孔或凹槽的两侧流过,并在孔或凹槽的后部相汇合,由于温度和压力的降低,汇合后的物料不能充分相融合,就在塑件产品中产生熔接线,熔接线既影响了产品的外观也降低了熔接部位产品的强度;如果熔接线出现在塑件产品横截面较小的部位,则该部位极易断裂;3、由于热胀冷缩的原因,塑件产品中较厚的部位会产生缩痕或中空气泡,影响产品的外观及强度;4、塑件产品上,在注射物料的过程中,离浇注口越远的部位承受注塑机传递的注射压力越小,使注塑模具产品型腔内产生压力差,塑件产品由于压力差而造成各种不良(尺寸变异及塑件产品变形等);5、注塑模具的排气不良会造成塑件产品上出现困气或烧焦现象,影响产品的外观及强度;Injection molding products often have the following problems in the production process of each process: 1. The edge gate and edge lap gate of the plastic product cannot be separated from the plastic product automatically; 2. For parts with holes or grooves For plastic products, during the injection process, the molten material will flow through the two sides of the hole or groove and meet at the back of the hole or groove. Due to the decrease of temperature and pressure, the merged materials cannot fully meet. Fusion produces a weld line in the plastic product, which not only affects the appearance of the product but also reduces the strength of the product at the welded part; if the weld line appears in a part with a small cross-section of the plastic product, the part is easily broken ;3. Due to thermal expansion and contraction, the thicker part of the plastic product will produce sink marks or hollow air bubbles, which will affect the appearance and strength of the product; 4. On the plastic product, during the process of injecting materials, separation The farther the sprue is, the smaller the injection pressure transmitted by the injection molding machine will be, which will cause a pressure difference in the cavity of the injection mold product, and the plastic product will cause various defects (dimensional variation and plastic product deformation, etc.) due to the pressure difference; 5 1. Poor exhaust of the injection mold will cause trapped air or burnt phenomenon on the plastic product, which will affect the appearance and strength of the product;
在注塑产品生产的过程中,在不同的工序中会出现上述问题的一种,或者同时出现上述几种问题,而只能在注塑产品脱模后处理,生产成本较高,甚至有些问题,无法在后续工序中解决,造成产品缺陷。During the production of injection molding products, one of the above-mentioned problems may occur in different processes, or several of the above-mentioned problems may occur at the same time, and they can only be processed after the injection molding products are demoulded. The production cost is high, and even some problems cannot be solved. Solved in the follow-up process, resulting in product defects.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种具有功能模块的塑胶成型模具,能够将需要注塑产品脱模后的处理工序在注塑过程中完成,有效的降低生产成本,消除产品缺陷。The technical problem to be solved by the present invention is to provide a plastic molding mold with functional modules, which can complete the processing steps after demoulding of injection molded products during the injection molding process, effectively reduce production costs, and eliminate product defects.
本发明一种具有功能模块的塑胶成型模具,包括上模、下模,在上模和下模内分别固定安装有上模芯和下模芯,在上模芯和下模芯之间设置有型腔,本装置还包括至少一个功能模块和至少一个第一驱动模块,在上模芯和/或下模芯上开设有至少一个第一安装孔,每个第一安装孔均与型腔连通,每个功能模块均安装在一个第一安装孔内,每个功能模块均包括工作部和连接部,工作部固定安装在连接部上,工作部能够与型腔相接触,第一驱动模块能够驱动功能模块在第一安装孔内滑动,工作部为切刀、冲头、镶块、抽芯块、模板或者挡板。The present invention is a plastic forming mold with functional modules, comprising an upper mold and a lower mold, an upper mold core and a lower mold core are respectively fixedly installed in the upper mold and the lower mold, and a mold core is arranged between the upper mold core and the lower mold core. Cavity, the device also includes at least one functional module and at least one first drive module, at least one first installation hole is opened on the upper mold core and/or the lower mold core, and each first installation hole communicates with the mold cavity , each functional module is installed in a first mounting hole, each functional module includes a working part and a connecting part, the working part is fixedly installed on the connecting part, the working part can be in contact with the cavity, and the first driving module can The driving function module slides in the first installation hole, and the working part is a cutter, a punch, an insert, a core pulling block, a template or a baffle.
本发明一种具有功能模块的塑胶成型模具,其中所述第一驱动模块包括第一活塞式油缸缸体、第一缸体安装孔、第一高压油管道和第一缸体复位装置,第一缸体安装孔和第一高压油管道开设在上模和/或下模上,第一缸体安装孔的一端与第一安装孔相连通,第一缸体安装孔的另一端与第一高压油管道相连通,第一活塞式油缸缸体安装在第一缸体安装孔内,第一活塞式油缸缸体的外圆周面与第一缸体安装孔的内壁通过密封胶圈密封,第一活塞式油缸缸体与连接部固定连接,第一缸体复位装置能够驱动第一活塞式油缸缸体复位。The present invention is a plastic molding mold with functional modules, wherein the first drive module includes a first piston type oil cylinder body, a first cylinder body installation hole, a first high-pressure oil pipeline and a first cylinder body reset device, the first The cylinder mounting hole and the first high-pressure oil pipeline are opened on the upper die and/or the lower die, one end of the first cylinder mounting hole communicates with the first mounting hole, and the other end of the first cylinder mounting hole communicates with the first high-pressure oil pipeline. The oil pipeline is connected, the first piston type oil cylinder body is installed in the first cylinder body installation hole, the outer peripheral surface of the first piston type oil cylinder body and the inner wall of the first cylinder body installation hole are sealed by a sealing rubber ring, the first The cylinder body of the piston type oil cylinder is fixedly connected with the connection part, and the first cylinder body reset device can drive the cylinder body of the first piston type oil cylinder to reset.
本发明一种具有功能模块的塑胶成型模具,其中所述每个第一安装孔均为台阶孔,连接部位于第一安装孔的大孔内,工作部穿过第一安装孔的小孔后与型腔相接触。The present invention is a plastic forming mold with functional modules, wherein each of the first installation holes is a step hole, the connection part is located in the large hole of the first installation hole, and the working part passes through the small hole of the first installation hole. in contact with the cavity.
本发明一种具有功能模块的塑胶成型模具,其中所述工作部为切刀,切刀与型腔和流道浇口的连接处相对应。通过将工作部设置为切刀,在经过注塑机向模具内注射熔融物料和一定时间的保压后,控制功能模块动作,实现模内自动热切,切断浇口,减少人力成本,提升产品良率。其中切断浇口的类型包括边缘浇口、边缘搭接浇口、边缘下搭接浇口等。The invention is a plastic forming mold with functional modules, wherein the working part is a cutter, and the cutter corresponds to the joint between the mold cavity and the runner gate. By setting the working part as a cutter, after the injection molding machine injects molten material into the mold and holds the pressure for a certain period of time, the action of the functional module is controlled to realize automatic hot cutting in the mold, cut off the gate, reduce labor costs, and improve product yield . The types of cut-off gates include edge gates, edge lap gates, edge underlap gates, and the like.
本发明一种具有功能模块的塑胶成型模具,其中所述工作部为冲头,冲头与型腔内的注塑件上的盲孔或凹槽相对应。进一步的,本装置还包括至少一个压块和至少一个压块驱动模块,工作部为冲头,冲头与型腔内的注塑件上的通孔相对应,在与第一安装孔所在的上模芯或下模芯相对的下模芯或上模芯上开设有第二安装孔,第二安装孔与型腔连通,每个压块均安装在第二安装孔内,压块与冲头的位置相对,每个压块均与型腔内注塑产品的表面相贴合,压块驱动模块能够驱动压块在第二安装孔内滑动。通过将工作部设置为冲头,在注塑机将物料注塑完成后,保压工序开始前,控制功能模块动作,实现模内产品冲孔,避免了在注射过程中,熔融的物料从孔或凹槽的两侧流过,并在孔或凹槽的后部相汇合,消除了成型熔接线,保证了产品的外观和强度。The invention is a plastic forming mold with functional modules, wherein the working part is a punch corresponding to the blind hole or the groove on the injection molded part in the cavity. Further, the device also includes at least one briquetting block and at least one briquetting block driving module, the working part is a punch, and the punch corresponds to the through hole on the injection molded part in the cavity. The mold core or the lower mold core opposite to the lower mold core is provided with a second installation hole, the second installation hole communicates with the cavity, each pressing block is installed in the second installation hole, the pressing block and the punch The position of each pressing block is in contact with the surface of the injection molded product in the cavity, and the pressing block driving module can drive the pressing block to slide in the second mounting hole. By setting the working part as a punch, after the injection molding machine finishes injecting the material and before the pressure holding process starts, the action of the functional module is controlled to realize the punching of the product in the mold, which avoids the molten material from the hole or the concave hole during the injection process. The sides of the slot flow through and meet at the back of the hole or groove, eliminating molded weld lines and maintaining product appearance and strength.
本发明一种具有功能模块的塑胶成型模具,其中所述工作部为镶块,型腔上设有至少一个预留料区域,每个预留料区域均与型腔内的注塑件上产生缩痕或中空气泡的位置相对应,镶块与预留料区域接触。通过将工作部设置为镶块,当注塑机注射和模内保压工序完成后,控制功能模块动作,将预留料区域内的物料挤压向注塑产品上产生缩痕或中空气泡的部位,实现模内局部保压,能够有效的消除产品局部外观缩痕和内部中空气泡。The present invention is a plastic molding mold with functional modules, wherein the working part is an insert, and at least one reserved material area is provided on the cavity, and each reserved material area is in contact with the injection molded part in the cavity to produce shrinkage. Corresponding to the position of the mark or hollow air bubble, the insert is in contact with the reserved material area. By setting the working part as an insert, after the injection and in-mold pressure holding process of the injection molding machine are completed, the functional module is controlled to press the material in the reserved material area to the part where sink marks or hollow air bubbles are generated on the injection molded product , to achieve local pressure retention in the mold, which can effectively eliminate the partial appearance of the product and the internal hollow air bubbles.
本发明一种具有功能模块的塑胶成型模具,其中所述工作部为镶块,型腔上设有至少一个预留料区域,每个预留料区域与型腔内的注塑件上产生压力差变异的部位相对应,镶块与预留料区域接触。通过将工作部设置为镶块,当注塑机注射和模内保压工序完成后,控制功能模块动作,将预留料区域内的物料挤压向注塑产品上承受注塑机注射压力较低的部位,使此部位在功能模块的挤压下产生压力,达到整个产品上所有部位的压力相对平衡的状态,达到稳定精确控制产品尺寸的目的。The invention is a plastic molding mold with functional modules, wherein the working part is an insert, and at least one reserved material area is provided on the cavity, and a pressure difference is generated between each reserved material area and the injection molded parts in the cavity Corresponding to the mutated part, the insert is in contact with the reserved material area. By setting the working part as an insert, after the injection of the injection molding machine and the pressure holding process in the mold are completed, the control function module will operate to squeeze the material in the reserved material area to the part of the injection molding product that bears the lower injection pressure of the injection molding machine , so that this part generates pressure under the extrusion of the functional module, so that the pressure of all parts on the entire product is relatively balanced, and the purpose of stably and accurately controlling the product size is achieved.
本发明一种具有功能模块的塑胶成型模具,其中所述工作部为镶块,型腔上设有至少一个预留料区域,每个预留料区域与型腔内的注塑件上产生困气或烧焦的部位相对应,镶块与预留料区域接触。通过将工作部设置为镶块,当注塑机注射完成后,控制功能模块动作,将预留料区域内的物料挤压向注塑产品的内部,将注塑件内部或表面的气体置换出来,避免气体过热而造成塑件产品烧焦,影响产品的外观及强度。The present invention is a plastic molding mold with functional modules, wherein the working part is an insert, and at least one reserved material area is provided on the cavity, and air trapping occurs between each reserved material area and the injection molded parts in the cavity Corresponding to the burnt part, the insert is in contact with the reserved material area. By setting the working part as an insert, after the injection of the injection molding machine is completed, the functional module is controlled to squeeze the material in the reserved material area to the inside of the injection molded product, and replace the gas inside or on the surface of the injection molded part to avoid gas Overheating causes scorching of plastic parts, which affects the appearance and strength of the product.
本发明一种具有功能模块的塑胶成型模具,其中所述工作部为镶块,镶块与一条流道的位置相对应,镶块能够完全或部分封闭所述流道。通过将工作部设置为镶块,在注塑机开始物料注射之前,控制功能模块动作,使功能模块将与之相对的流道浇口完全或部分封闭,然后注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔内,通过控制流道浇口的开度大小,就能够控制模内不同流道浇口进入的熔融物料的流动时序,从而实现调整熔接线位置。The invention is a plastic forming mold with functional modules, wherein the working part is an insert corresponding to a flow channel, and the insert can completely or partially close the flow channel. By setting the working part as an insert, before the injection molding machine starts material injection, the action of the functional module is controlled so that the functional module completely or partially closes the opposite runner gate, and then the injection molding machine injects the molten material with a certain pressure. By controlling the opening of the runner gate, the flow sequence of the molten material entering the mold from different runner gates can be controlled, thereby adjusting the position of the weld line.
本发明一种具有功能模块的塑胶成型模具,其中所述工作部为抽芯块,抽芯块与注塑产品需要抽芯的部位相对应,每个第一安装孔均斜向或侧向设置。通过将工作部件设置为抽芯块,且第一安装孔斜向或侧向设置,在注塑机注射熔融物料前,控制功能模块动作,使抽芯块进入型腔内,然后由注塑机将熔融物料注入模具的型腔,物料注射完成后保压、冷却,最后控制抽芯块退出,使抽芯块回复原位,实现模具侧向或斜向抽芯,简化模具结构,降低模具成本。The present invention is a plastic molding mold with functional modules, wherein the working part is a core-pulling block, the core-pulling block corresponds to the part where the injection molded product needs to be core-pulled, and each first installation hole is arranged obliquely or laterally. By setting the working part as a core-pulling block, and setting the first installation hole obliquely or sideways, before the injection molding machine injects the molten material, the action of the functional module is controlled so that the core-pulling block enters the cavity, and then the molten material is melted by the injection molding machine. The material is injected into the cavity of the mold. After the material is injected, it is kept under pressure and cooled. Finally, the core-pulling block is controlled to exit, so that the core-pulling block returns to its original position, and the lateral or oblique core-pulling of the mold is realized, which simplifies the mold structure and reduces the cost of the mold.
本发明一种具有功能模块的塑胶成型模具,其中所述工作部为模板,模板与型腔相接触的一侧上设置有徽标,模板与型腔接触的一侧的形状与型腔内注塑产品表面的形状相一致,模板与注塑产品上设有徽标的部位相对应。通过将工作部件设置为带有徽标的模板,能够实现工件上注塑徽标,简化模具结构,降低模具成本。The present invention is a plastic forming mold with functional modules, wherein the working part is a template, and a logo is arranged on the side of the template in contact with the cavity, and the shape of the side of the template in contact with the cavity is consistent with the shape of the injection molded product in the cavity. The shape of the surface is consistent, and the template corresponds to the part where the logo is placed on the injection molded product. By setting the working part as a template with a logo, the logo can be injection molded on the workpiece, the mold structure can be simplified, and the mold cost can be reduced.
本发明一种具有功能模块的塑胶成型模具,其中所述功能模块和第一驱动模块为2个或2个以上,工作部为挡板,每个挡板与一个流道浇口相对应,每个挡板均能够封闭所对应的流道浇口。通过将工作部设置为挡板,在注塑机注射熔融物料之前,控制功能模块动作,使挡板封闭流道浇口,然后启动注塑机注射,将注塑流道内部充满熔融物料后,再控制挡板回复原位,使流道浇口打开,完成注塑机注射,采取这种结构可避免当流道长度差别较大时,产品各个部位成型压力不均衡的情况,从而达到稳定精确控制产品尺寸的目的。The present invention is a plastic forming mold with functional modules, wherein there are two or more functional modules and first driving modules, and the working part is a baffle, and each baffle corresponds to a runner gate, and each Each baffle can close the corresponding runner gate. By setting the working part as a baffle, before the injection molding machine injects the molten material, the action of the functional module is controlled to make the baffle close the gate of the runner, and then the injection molding machine is started to inject. After the injection runner is filled with molten material, the baffle is controlled. The plate returns to its original position to open the gate of the runner and complete the injection of the injection molding machine. This structure can avoid the uneven molding pressure of each part of the product when the length of the runner is large, so as to achieve stable and precise control of product size. Purpose.
本发明一种具有功能模块的塑胶成型模具与现有技术不同之处在于本发明在模具内设置功能模块和第一驱动模块,功能模块的工作部与型腔相接触,功能模块的连接部与第一驱动模块连接,第一驱动模块驱动功能模块在第一安装孔内滑动,工作部为切刀、冲头、镶块、抽芯块、模板或者挡板,通过第一驱动模块驱动功能模块的工作部的运动,能够将注塑件脱模后的分离、冲裁等工序在产品注塑过程中完成,能够有效的降低成本,并通过控制工作部的动作,能够消除工件在注塑过程中出现的熔接线、缩痕、中空气泡、困气和烧焦等缺陷。A plastic molding mold with functional modules of the present invention differs from the prior art in that the present invention sets a functional module and a first drive module in the mold, the working part of the functional module is in contact with the cavity, and the connecting part of the functional module is in contact with the mold cavity. The first driving module is connected, the first driving module drives the functional module to slide in the first installation hole, the working part is a cutter, punch, insert, core pulling block, template or baffle, and the functional module is driven by the first driving module The movement of the working part can complete the separation, punching and other processes of the injection molded parts during the product injection molding process, which can effectively reduce the cost, and by controlling the movement of the working part, it can eliminate the defects of the workpiece during the injection molding process. Defects such as weld lines, sink marks, hollow air pockets, trapped air, and charring.
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
附图说明 Description of drawings
图1为本发明一种具有功能模块的塑胶成型模具的实施例1的主视剖视图(边缘搭接浇口分离前);Fig. 1 is a front sectional view of Embodiment 1 of a plastic molding mold with functional modules of the present invention (before the edge lap gate is separated);
图2为本发明一种具有功能模块的塑胶成型模具的实施例1的主视剖视图(边缘搭接浇口分离后);Fig. 2 is a front sectional view of Embodiment 1 of a plastic molding mold with functional modules of the present invention (after the edge lap gate is separated);
图3为本发明一种具有功能模块的塑胶成型模具的实施例1的主视剖视图(边缘下搭接浇口分离前);Fig. 3 is a front cross-sectional view of Embodiment 1 of a plastic molding mold with functional modules of the present invention (before the lap gate under the edge is separated);
图4为本发明一种具有功能模块的塑胶成型模具的实施例1的主视剖视图(边缘下搭接浇口分离后);Fig. 4 is a front sectional view of Embodiment 1 of a plastic molding mold with functional modules of the present invention (after the lap gate under the edge is separated);
图5为本发明一种具有功能模块的塑胶成型模具的实施例2的主视剖视图(形成凹槽前);Fig. 5 is a front sectional view of Embodiment 2 of a plastic molding mold with functional modules (before forming grooves);
图6为本发明一种具有功能模块的塑胶成型模具的实施例2的主视剖视图(形成凹槽后);Fig. 6 is a front cross-sectional view of Embodiment 2 of a plastic molding mold with functional modules (after grooves are formed);
图7为本发明一种具有功能模块的塑胶成型模具的实施例3的主视剖视图(冲孔前);Fig. 7 is a front sectional view (before punching) of Embodiment 3 of a plastic molding mold with functional modules according to the present invention;
图8为本发明一种具有功能模块的塑胶成型模具的实施例3的主视剖视图(冲孔后);Fig. 8 is a front sectional view (after punching) of Embodiment 3 of a plastic molding mold with functional modules according to the present invention;
图9为本发明一种具有功能模块的塑胶成型模具的实施例4的主视剖视图(去除缩痕或中空气泡前);Fig. 9 is a front sectional view of Embodiment 4 of a plastic molding mold with functional modules of the present invention (before sink marks or hollow air bubbles are removed);
图10为本发明一种具有功能模块的塑胶成型模具的实施例4的主视剖视图(去除缩痕或中空气泡后);Fig. 10 is a front sectional view of Embodiment 4 of a plastic molding mold with functional modules of the present invention (after sink marks or hollow air bubbles are removed);
图11为本发明一种具有功能模块的塑胶成型模具的实施例5的主视剖视图(局部压力调整前);Fig. 11 is a front sectional view of Embodiment 5 of a plastic molding mold with functional modules of the present invention (before local pressure adjustment);
图12为本发明一种具有功能模块的塑胶成型模具的实施例5的主视剖视图(局部压力调整后);Fig. 12 is a front sectional view of Embodiment 5 of a plastic molding mold with functional modules of the present invention (after local pressure adjustment);
图13为本发明一种具有功能模块的塑胶成型模具的实施例6的主视剖视图(镶块动作前);Fig. 13 is a front sectional view of Embodiment 6 of a plastic molding mold with functional modules of the present invention (before the action of the insert);
图14为本发明一种具有功能模块的塑胶成型模具的实施例6的主视剖视图(去除困气或烧焦后);Fig. 14 is a front sectional view of Embodiment 6 of a plastic molding mold with functional modules of the present invention (after removing trapped air or burnt);
图15为本发明一种具有功能模块的塑胶成型模具的实施例7的主视剖视图(封闭或部分封闭流道前);Fig. 15 is a front sectional view of Embodiment 7 of a plastic molding mold with functional modules of the present invention (before closing or partially closing the flow channel);
图16为本发明一种具有功能模块的塑胶成型模具的实施例7的主视剖视图(封闭或部分封闭流道后);Fig. 16 is a front sectional view of Embodiment 7 of a plastic molding mold with functional modules of the present invention (after closing or partially closing the flow channel);
图17为本发明一种具有功能模块的塑胶成型模具的实施例8的主视剖视图(斜向抽芯块位于型腔内);Fig. 17 is a front sectional view of Embodiment 8 of a plastic molding mold with functional modules of the present invention (the oblique core-pulling block is located in the cavity);
图18为本发明一种具有功能模块的塑胶成型模具的实施例8的主视剖视图(斜向抽芯块位于型腔外);Fig. 18 is a front sectional view of Embodiment 8 of a plastic molding mold with functional modules of the present invention (the oblique core-pulling block is located outside the cavity);
图19为本发明一种具有功能模块的塑胶成型模具的实施例8的主视剖视图(侧向抽芯块位于型腔内);Fig. 19 is a front cross-sectional view of Embodiment 8 of a plastic molding mold with functional modules of the present invention (the lateral core-pulling block is located in the cavity);
图20为本发明一种具有功能模块的塑胶成型模具的实施例8的主视剖视图(侧向抽芯块位于型腔外);Fig. 20 is a front sectional view of Embodiment 8 of a plastic molding mold with functional modules according to the present invention (the lateral core-pulling block is located outside the cavity);
图21为本发明一种具有功能模块的塑胶成型模具的实施例9的主视剖视图(形成徽标前);Fig. 21 is a front sectional view of Embodiment 9 of a plastic molding mold with functional modules (before forming a logo);
图22为本发明一种具有功能模块的塑胶成型模具的实施例9的主视剖视图(形成徽标);Fig. 22 is a front sectional view of Embodiment 9 of a plastic molding mold with functional modules (forming a logo);
图23为本发明一种具有功能模块的塑胶成型模具的实施例10的主视剖视图(挡板封闭流道浇口);Fig. 23 is a front cross-sectional view of Embodiment 10 of a plastic molding mold with functional modules of the present invention (the baffle plate closes the runner gate);
图24为本发明一种具有功能模块的塑胶成型模具的实施例10的主视剖视图(流道浇口打开);Fig. 24 is a front sectional view of Embodiment 10 of a plastic molding mold with functional modules of the present invention (the runner gate is opened);
图25为本发明一种具有功能模块的塑胶成型模具的第一活塞式油缸缸体的俯视图;Fig. 25 is a top view of the first piston-type cylinder block of a plastic molding mold with functional modules according to the present invention;
图26为本发明一种具有功能模块的塑胶成型模具的第一活塞式油缸缸体的主视图;Fig. 26 is a front view of a first piston-type cylinder block of a plastic molding mold with functional modules according to the present invention;
图27为本发明一种具有功能模块的塑胶成型模具的第一驱动模块的主视图(第一缸体复位装置为压簧);Fig. 27 is a front view of the first driving module of a plastic molding mold with functional modules according to the present invention (the first cylinder reset device is a compression spring);
图28为本发明一种具有功能模块的塑胶成型模具的第一驱动模块的主视图(缸体采用高压油复位)。Fig. 28 is a front view of the first driving module of a plastic molding mold with functional modules according to the present invention (the cylinder body is reset by high-pressure oil).
具体实施方式 Detailed ways
实施例1:Example 1:
如图1所示,本发明一种具有功能模块的塑胶成型模具包括上模1、下模2、功能模块6和第一驱动模块7,在上模1和下模2内分别用螺栓固定安装有上模芯3和下模芯4,在上模芯3和下模芯4之间设置有型腔5,在下模芯4上开设有一个第一安装孔8,第一安装孔8为台阶孔,其轴线竖直设置,第一安装孔8的大孔位于小孔的下方,第一安装孔8与型腔5连通,功能模块6安装在第一安装孔8内,功能模块6包括工作部和连接部9,工作部固定安装在连接部9上,本实施例的功能模块6的工作部为切刀13,切刀13与连接部9为一体成型,连接部9位于第一安装孔8的大孔内,连接部9的外圆周面与第一安装孔8的大孔的孔壁接触,两者之间为间隙配合,切刀13穿过第一安装孔8的小孔后与型腔5和流道浇口14的连接处相对应,切刀13与第一安装孔8的小孔之间也为间隙配合。连接部9与第一驱动模块7连接,第一驱动模块7包括第一活塞式油缸缸体10、第一缸体安装孔11、第一高压油管道12和第一缸体复位装置(图1中未示出)。其中第一缸体安装孔11和第一高压油管道12开设在下模2上,第一缸体安装孔11竖直设置,第一缸体安装孔11的上端与第一安装孔8相连通,第一缸体安装孔11的下端与第一高压油管道12相连通,第一活塞式油缸缸体10安装在第一缸体安装孔11内,结合图25、图26所示,第一活塞式油缸缸体10的外圆周面与第一缸体安装孔11的内壁通过密封胶圈30密封,第一活塞式油缸缸体10的上端面与连接部9的下端面连接,第一缸体复位装置能够驱动第一活塞式油缸缸体10复位,结合图27所示,本实施例中第一缸体复位装置采用四根压簧28,在第一安装孔8的台阶面上开设有四个压簧安装孔29,所述压簧安装孔29均匀的分布在第一安装孔8的小孔的周围,每根压簧28均安装在一个压簧安装孔29内,压簧28的下端面压在连接部9的上端面上。As shown in Fig. 1, a kind of plastic forming mold with functional module of the present invention comprises upper mold 1, lower mold 2, functional module 6 and first drive module 7, is respectively fixed and installed with bolts in upper mold 1 and lower mold 2 There is an upper mold core 3 and a lower mold core 4, a cavity 5 is arranged between the upper mold core 3 and the lower mold core 4, and a first installation hole 8 is opened on the lower mold core 4, and the first installation hole 8 is a step The axis of the hole is set vertically. The large hole of the first mounting hole 8 is located below the small hole. The first mounting hole 8 communicates with the cavity 5. The functional module 6 is installed in the first mounting hole 8. The functional module 6 includes a working part and connecting part 9, the working part is fixedly installed on the connecting part 9, the working part of the functional module 6 of this embodiment is a cutter 13, and the cutting knife 13 and the connecting part 9 are integrally formed, and the connecting part 9 is located in the first mounting hole 8, the outer peripheral surface of the connecting portion 9 is in contact with the hole wall of the large hole of the first mounting hole 8, and there is a clearance fit between the two, and the cutter 13 passes through the small hole of the first mounting hole 8 and is connected The junction of the mold cavity 5 and the runner gate 14 is corresponding, and the small hole of the cutter 13 and the first mounting hole 8 is also clearance fit. The connecting part 9 is connected with the first driving module 7, and the first driving module 7 includes a first piston type cylinder body 10, a first cylinder body installation hole 11, a first high pressure oil pipeline 12 and a first cylinder body reset device (Fig. 1 not shown). Wherein the first cylinder mounting hole 11 and the first high-pressure oil pipeline 12 are opened on the lower mold 2, the first cylinder mounting hole 11 is vertically arranged, and the upper end of the first cylinder mounting hole 11 communicates with the first mounting hole 8, The lower end of the first cylinder mounting hole 11 communicates with the first high-pressure oil pipeline 12, and the first piston type oil cylinder cylinder 10 is installed in the first cylinder mounting hole 11. As shown in Figure 25 and Figure 26, the first piston The outer circumferential surface of the cylinder body 10 of the piston type is sealed with the inner wall of the first cylinder body mounting hole 11 by a sealing rubber ring 30, and the upper end surface of the cylinder body 10 of the first piston type oil cylinder is connected with the lower end surface of the connecting part 9, and the first cylinder body The reset device can drive the first piston-type oil cylinder block 10 to reset. As shown in FIG. A stage clip mounting hole 29, the stage stage mounting hole 29 is evenly distributed around the aperture of the first mounting hole 8, every stage stage 28 is all installed in a stage stage mounting hole 29, the bottom of stage stage 28 The end face is pressed against the upper end face of the connection part 9 .
本发明一种具有功能模块的塑胶成型模具在使用时,如图2所示,首先将高压动力油源(图中未示出)与第一高压油管道12的入口连接,然后将物料加入注塑机(图中未示出)内,注塑机加热使物料熔融,注塑模具合模,使上模芯3和下模芯4贴合,将注塑机喷口与注塑模具上的流道浇口14及型腔5连通为封闭腔体,接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔5内,经过注塑机注射和一定时间保压;再控制高压动力油源向模具内部开设的第一高压油管道12内输入压力油,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,第一活塞式油缸缸体10进而推动功能模块6向注塑模具型腔5与流道浇口14连接处移动,使功能模块6的切刀13将型腔5内的塑件产品与流道浇口14处的废料分离;最后冷却、脱模。When a plastic molding mold with functional modules of the present invention is in use, as shown in Figure 2, first connect the high-pressure power oil source (not shown in the figure) to the inlet of the first high-pressure oil pipeline 12, and then add the material to the injection molding machine (not shown in the figure), the injection molding machine is heated to melt the material, the injection mold is closed, the upper mold core 3 and the lower mold core 4 are bonded, and the nozzle of the injection molding machine is connected to the runner gate 14 and the The cavity 5 is connected to form a closed cavity, and then the injection molding machine injects the molten material into the cavity 5 of the injection mold at a certain pressure and speed, and after the injection molding machine injects and maintains the pressure for a certain period of time; then control the high-pressure power oil source to the mold The first high-pressure oil pipeline 12 opened inside is input with pressure oil, and the pressure oil directly pushes the first piston-type oil cylinder 10 to move through the first high-pressure oil pipeline 12, and the first piston-type oil cylinder 10 then pushes the functional module to be injected in 6 directions. The joint between the mold cavity 5 and the runner gate 14 moves, so that the cutter 13 of the functional module 6 separates the plastic product in the cavity 5 from the waste at the runner gate 14; finally, cooling and demoulding.
本装置可用用于分离热塑性塑件产品的边缘浇口,如图1、图2所示;或者边缘下搭接浇口,如图3、图4所示。The device can be used to separate the edge gates of thermoplastic products, as shown in Figure 1 and Figure 2; or to overlap the gates under the edge, as shown in Figures 3 and 4.
本实施例中型腔5开设在上模芯3和下模芯4上,其中型腔5也可以开设在上模芯3上,或者开设在下模芯4上。本实施例中第一安装孔8开设在下模芯4上,当然第一安装孔8也可以开设在上模芯3上,相应的,第一缸体安装孔11和第一高压油管道12也开设在上模1上,即功能模块6位于上模1上。In this embodiment, the mold cavity 5 is set on the upper mold core 3 and the lower mold core 4 , wherein the mold cavity 5 can also be set on the upper mold core 3 or on the lower mold core 4 . In this embodiment, the first installation hole 8 is opened on the lower mold core 4, of course, the first installation hole 8 can also be opened on the upper mold core 3, and correspondingly, the first cylinder body installation hole 11 and the first high-pressure oil pipeline 12 are also provided. Set on the upper mold 1, that is, the functional module 6 is located on the upper mold 1.
本实施例中第一缸体复位装置采用的是压簧,第一缸体复位装置还可以采用第二高压油管路来实现,如图28所示,第一活塞式油缸缸体10包括本体31和连接体32两部分,连接体32的直径小于本体31的直径,连接体32固定安装在本体31的上端面上,第一缸体安装孔11包括大孔50和小孔51两部分,大孔50位于小孔51的下方,其中第一活塞式油缸缸体10的本体31安装在第一缸体安装孔11的大孔50内,连接体32穿过第一缸体安装孔11的小孔51后,与功能模块6的连接部9的下端面接触,其中本体31的外圆周面与大孔50的孔壁之间设置有密封圈,连接体32的外圆周面与小孔51的孔壁之间也设置有密封圈,本体31的高度小于大孔50的孔深。在下模2开设有第一高压油管道12和第二高压油管道33,其中第一高压油管道12与第一缸体安装孔11的大孔50的底端连通,第二高压油管道33与大孔50的顶端连通。当工作时,第一高压油管道12和第二高压油管道33分别与一个二位四通电磁换向阀(图中未示出)的两个工作油口连通,二位四通电磁换向阀的进油口和回油口分别与高压油源和油箱连通,若第一活塞式油缸缸体10需要向上运动,带动功能模块6的切刀将型腔5内的塑件产品与流道浇口14处的废料分离时,控制二位四通电磁换向阀,使第一高压油管道12与高压油源连通,第二高压油管道33与油箱连通,即可实现第一活塞式油缸缸体10向上运动;当需要缸体复位时,控制二位四通电磁换向阀,使第二高压油管道33与高压油源连通,第一高压油管道12与油箱连通,即可实现第一活塞式油缸缸体10向下运动。In this embodiment, the first cylinder body reset device adopts a compression spring, and the first cylinder body reset device can also be realized by using a second high-pressure oil pipeline. As shown in FIG. and the connection body 32, the diameter of the connection body 32 is smaller than the diameter of the body 31, the connection body 32 is fixedly installed on the upper end surface of the body 31, the first cylinder installation hole 11 includes two parts, a large hole 50 and a small hole 51, the large hole 50 and the small hole 51. The hole 50 is located below the small hole 51, wherein the body 31 of the first piston cylinder block 10 is installed in the large hole 50 of the first cylinder mounting hole 11, and the connecting body 32 passes through the small hole 11 of the first cylinder mounting hole 11. After the hole 51, it is in contact with the lower end surface of the connecting part 9 of the functional module 6, wherein a sealing ring is arranged between the outer peripheral surface of the body 31 and the hole wall of the large hole 50, and the outer peripheral surface of the connecting body 32 and the small hole 51 A sealing ring is also arranged between the hole walls, and the height of the body 31 is smaller than the hole depth of the large hole 50 . The lower mold 2 is provided with a first high-pressure oil pipeline 12 and a second high-pressure oil pipeline 33, wherein the first high-pressure oil pipeline 12 communicates with the bottom end of the large hole 50 of the first cylinder mounting hole 11, and the second high-pressure oil pipeline 33 communicates with the bottom end of the large hole 50 of the first cylinder mounting hole 11. The top ends of the large holes 50 are connected. When working, the first high-pressure oil pipeline 12 and the second high-pressure oil pipeline 33 communicate with the two working oil ports of a two-position four-way electromagnetic reversing valve (not shown in the figure) respectively, and the two-position four-way electromagnetic reversing valve The oil inlet and oil return port of the valve are respectively connected with the high-pressure oil source and the oil tank. If the first piston cylinder body 10 needs to move upward, the cutter of the functional module 6 is driven to separate the plastic product in the cavity 5 from the flow channel. When the waste at the gate 14 is separated, control the two-position four-way electromagnetic reversing valve so that the first high-pressure oil pipeline 12 is connected with the high-pressure oil source, and the second high-pressure oil pipeline 33 is connected with the oil tank, so that the first piston type oil cylinder can be realized. The cylinder body 10 moves upward; when the cylinder body needs to be reset, control the two-position four-way electromagnetic reversing valve so that the second high-pressure oil pipeline 33 is connected with the high-pressure oil source, and the first high-pressure oil pipeline 12 is connected with the fuel tank, and the second high-pressure oil pipeline can be realized. A piston cylinder body 10 moves downward.
本实施例中功能模块6和第一驱动模块7均设置了一个,也可以根据热塑性塑件产品的边缘浇口或边缘搭接浇口的数量,在上模或下模上设置相应数量的功能模块6和第一驱动模块7。In this embodiment, one functional module 6 and one first driving module 7 are provided, and a corresponding number of functions can also be set on the upper mold or the lower mold according to the number of edge gates or edge lap gates of the thermoplastic product. module 6 and the first drive module 7.
实施例2:Example 2:
如图5所示,本实施例与实施例1的不同之处在于,本实施例的功能模块6的工作部为冲头15,冲头15穿过第一安装孔8的小孔后与型腔5内注塑件上的盲孔或凹槽相对应。其中功能模块6和第一驱动模块7的数量根据型腔5内注塑件上的盲孔或凹槽的数量确定。As shown in Figure 5, the difference between this embodiment and Embodiment 1 is that the working part of the functional module 6 of this embodiment is a punch 15, and the punch 15 passes through the small hole of the first installation hole 8 and then contacts with the mold. Blind holes or grooves on the injection molded part in the cavity 5 correspond. The number of functional modules 6 and first driving modules 7 is determined according to the number of blind holes or grooves on the injection molded part in the cavity 5 .
本发明一种具有功能模块的塑胶成型模具在使用时,首先将高压动力油源与第一高压油管道12连通;然后将物料加入注塑机内,注塑机加热使物料熔融,注塑模具模芯合模,将注塑机喷口与注塑模具的流道浇口及型腔5连通为封闭腔体,接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔5内;在注塑机物料注射完成后,保压工序开始之前,控制高压动力油源向第一高压油管道12内端输入压力油,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,第一活塞式油缸缸体10进而推动功能模块6向注塑模具的型腔5内移动,如图6所示,使功能模块6的工作部(冲头)在注塑件产品上冲裁出产品需要的盲孔或凹槽;最后经过注塑机一定时间的压力保持后,冷却、脱模。When the plastic forming mold with functional modules of the present invention is in use, the high-pressure power oil source is connected with the first high-pressure oil pipeline 12; then the material is put into the injection molding machine, and the injection molding machine is heated to melt the material, and the core of the injection mold is closed. Mold, the nozzle of the injection molding machine is connected with the runner gate and cavity 5 of the injection mold to form a closed cavity, and then the molten material is injected into the cavity 5 of the injection mold by the injection molding machine at a certain pressure and speed; in the injection molding machine After the material injection is completed and before the pressure holding process starts, the high-pressure power oil source is controlled to input pressure oil to the inner end of the first high-pressure oil pipeline 12, and the pressure oil directly pushes the first piston-type cylinder body 10 to move through the first high-pressure oil pipeline 12, The first piston-type oil cylinder body 10 further pushes the functional module 6 to move into the cavity 5 of the injection mold, as shown in Figure 6, so that the working part (punch) of the functional module 6 punches out the product required on the injection molded product. Blind holes or grooves; finally, after a certain period of pressure holding by the injection molding machine, cooling and demoulding.
本实施例通过第一驱动模块7控制功能模块6的冲头15动作,实现产品模内冲制盲孔或凹槽,避免了在注射过程中,熔融的物料从孔或凹槽的两侧流过,并在盲孔或凹槽的后部相汇合,消除了成型熔接线,保证了产品的外观和强度。In this embodiment, the first drive module 7 controls the action of the punch 15 of the functional module 6 to realize the punching of blind holes or grooves in the product mold, which avoids the flow of molten material from both sides of the holes or grooves during the injection process. Through, and meet at the back of the blind hole or groove, the forming weld line is eliminated, and the appearance and strength of the product are guaranteed.
若在冲制盲孔或凹槽的同时,需要将注塑产品和流道浇口处的废料在模内分离,可以再在下模上安装另一套功能模块和第一驱动模块,其中功能模块的工作部为切刀,从而实现在冲制盲孔或凹槽后,脱模前,将注塑件和流道浇口处的废料分离。If it is necessary to separate the injection molded product and the waste at the runner gate in the mold while punching blind holes or grooves, another set of functional modules and the first drive module can be installed on the lower mold. The working part is a cutter, so that after the blind hole or groove is punched, the waste material at the gate of the runner can be separated from the injection molded part before demoulding.
实施例3:Example 3:
如图7所示,本实施例与实施例2的不同之处在于,还包括压块16和压块驱动模块17,功能模块6的冲头15与型腔5内的注塑件上的通孔相对应,在与第一安装孔8所在的下模芯4相对的上模芯3上开设有第二安装孔18,第二安装孔18与型腔5连通,第二安装孔18为台阶孔,第二安装孔18的大孔位于小孔的上方,压块16包括上部压块和下部压块,上部压块的直径大于下部压块的直径,上部压块与下部压块为一体成型,上部压块位于第二安装孔18的大孔内,上部压块的外圆周面与第二安装孔18的大孔的孔壁接触,两者之间为间隙配合,下部压块穿过第二安装孔18的小孔后与型腔5内注塑产品的表面相贴合,下部压块的下端面与冲头15的位置相对,其中下部压块与第二安装孔18的小孔之间也为间隙配合。压块驱动模块17能够驱动压块16在第二安装孔18内滑动,其中压块驱动模块17包括第二活塞式油缸缸体34、第二缸体安装孔35、第三高压油管道36和第二缸体复位装置(图中未示出)。其中第二缸体安装孔35和第三高压油管道36开设在上模1上,第二缸体安装孔35竖直设置,第二缸体安装孔35的下端与第二安装孔18相连通,第二缸体安装孔35的上端与第三高压油管道36相连通,第二活塞式油缸缸体34安装在第二缸体安装孔35内,第二活塞式油缸缸体34的外圆周面与第二缸体安装孔35的内壁通过密封胶圈30密封,第二活塞式油缸缸体34的下端面与上部压块的上端面连接,第二缸体复位装置能够驱动第二活塞式油缸缸体34复位,本实施例中第二缸体复位装置采用四根压簧(未示出),在第二安装孔18的台阶面上开设有四个压簧安装孔(未示出),压簧安装孔均匀的分布在第二安装孔的小孔的周围,每根压簧均安装在一个压簧安装孔内,压簧的上端面压在上部压块的下端面上。As shown in Figure 7, the difference between this embodiment and Embodiment 2 is that it also includes a briquetting block 16 and a briquetting block driving module 17, the punch 15 of the functional module 6 and the through hole on the injection molded part in the cavity 5 Correspondingly, a second installation hole 18 is provided on the upper mold core 3 opposite to the lower mold core 4 where the first installation hole 8 is located. The second installation hole 18 communicates with the cavity 5, and the second installation hole 18 is a stepped hole. , the large hole of the second mounting hole 18 is located above the small hole, the briquetting block 16 includes an upper briquetting block and a lower briquetting block, the diameter of the upper briquetting block is greater than the diameter of the lower briquetting block, and the upper briquetting block and the lower briquetting block are integrally formed, The upper briquetting block is positioned in the large hole of the second installation hole 18, and the outer peripheral surface of the upper briquetting block is in contact with the hole wall of the large hole of the second mounting hole 18. There is a clearance fit between the two, and the lower briquetting block passes through the second mounting hole 18. After the small hole of the mounting hole 18 fits the surface of the injection molded product in the cavity 5, the lower end face of the lower pressing block is opposite to the position of the punch 15, wherein the lower pressing block and the small hole of the second mounting hole 18 are also connected. For clearance fits. The briquetting block driving module 17 can drive the briquetting block 16 to slide in the second mounting hole 18, wherein the briquetting block driving module 17 includes a second piston type oil cylinder block 34, a second cylinder body mounting hole 35, a third high-pressure oil pipeline 36 and The second cylinder reset device (not shown in the figure). Wherein the second cylinder mounting hole 35 and the third high-pressure oil pipeline 36 are opened on the upper mold 1, the second cylinder mounting hole 35 is vertically arranged, and the lower end of the second cylinder mounting hole 35 communicates with the second mounting hole 18 , the upper end of the second cylinder mounting hole 35 communicates with the third high-pressure oil pipeline 36, the second piston type oil cylinder body 34 is installed in the second cylinder body mounting hole 35, and the outer circumference of the second piston type oil cylinder body 34 Surface and the inner wall of the second cylinder body mounting hole 35 are sealed by the sealing rubber ring 30, the lower end surface of the second piston type oil cylinder body 34 is connected with the upper end surface of the upper pressing block, and the second cylinder body reset device can drive the second piston type The oil cylinder block 34 is reset. In this embodiment, the second cylinder body reset device adopts four compression springs (not shown), and four compression spring mounting holes (not shown) are opened on the step surface of the second mounting hole 18 , the stage clip mounting holes are evenly distributed around the aperture of the second mounting hole, each stage clip is installed in a stage stage mounting hole, and the upper end surface of the stage clip is pressed on the lower end surface of the upper pressing block.
本发明一种具有功能模块的塑胶成型模具在使用时,首先将高压动力油源与第一高压油管道12和第三高压油管道36相连接;然后将物料加入注塑机内,注塑机加热使物料熔融,注塑模具模合模,向第三高压油管道36内通入高压油,使压块16处于最低位,压块16的下部压块的下端面与型腔5相贴合,将注塑机喷口与注塑模具的流道浇口及型腔5连通为封闭腔体,接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔5内;在注塑机物料注射完成后,保压工序开始之前,控制高压动力油源向第一高压油管道12内输入压力油,同时使第三高压油管道36卸压,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,如图8所示,第一活塞式油缸缸体10进而推动功能模块6向注塑模具模芯的型腔5内移动,同时注塑模具模芯的压块16在弹簧和功能模块6的作用下向注塑模具的型腔5外移动,从而使功能模块6在型腔5内的塑件产品上冲裁出产品需要的孔;最后经过注塑机一定时间的压力保持后,冷却、脱模。When a plastic forming mold with functional modules of the present invention is in use, the high-pressure power oil source is first connected with the first high-pressure oil pipeline 12 and the third high-pressure oil pipeline 36; The material is melted, the injection mold is closed, and high-pressure oil is introduced into the third high-pressure oil pipeline 36, so that the briquetting block 16 is at the lowest position, and the lower end surface of the lower briquetting block of the briquetting block 16 fits with the cavity 5, and the injection molding The nozzle of the machine is connected with the runner gate of the injection mold and the cavity 5 to form a closed cavity, and then the injection molding machine injects the molten material into the cavity 5 of the injection mold at a certain pressure and speed; after the injection molding machine material is injected , before the pressure maintaining process starts, the high-pressure power oil source is controlled to input pressure oil into the first high-pressure oil pipeline 12, and at the same time, the third high-pressure oil pipeline 36 is depressurized, and the pressure oil directly pushes the first piston type through the first high-pressure oil pipeline 12. The oil cylinder block 10 moves, as shown in Figure 8, the first piston type oil cylinder block 10 then pushes the functional module 6 to move into the cavity 5 of the injection mold core, and at the same time, the pressing block 16 of the injection mold core is in the spring and function Under the action of the module 6, it moves out of the cavity 5 of the injection mold, so that the functional module 6 can punch out the holes required by the product on the plastic product in the cavity 5; , demoulding.
本实施例通过第一驱动模块控制功能模块的冲头动作,实现模内产品冲孔,避免了在注射过程中,熔融的物料从孔或凹槽的两侧流过,并在孔的后部相汇合,消除了成型熔接线,保证了产品的外观和强度。In this embodiment, the first drive module controls the punch action of the functional module to realize the punching of the product in the mold, which avoids that the molten material flows from both sides of the hole or the groove during the injection process, and is stuck at the back of the hole. Converging, forming weld lines are eliminated, ensuring the appearance and strength of the product.
实施例4:Example 4:
如图9所示,本实施例与实施例1的不同之处在于,其中功能模块6的工作部为镶块19,并且在型腔5上设有预留料区域20,第一安装孔8通过预留料区域20与型腔5连通,预留料区域20与型腔5内的注塑件上产生缩痕或中空气泡的位置相对应,镶块19与预留料区域20接触。本实施例中功能模块6为一个,当然,根据注塑件上产生缩痕或中空气泡的位置的数量,可设置多个功能模块6,与之相对应的,预留料区域20也设置多个,与功能模块6的个数相同。As shown in Figure 9, the difference between this embodiment and Embodiment 1 is that the working part of the functional module 6 is an insert 19, and a reserved material area 20 is provided on the cavity 5, and the first mounting hole 8 The reserved material area 20 communicates with the mold cavity 5 , and the reserved material area 20 corresponds to the position where sink marks or hollow air bubbles are generated on the injection molded part in the mold cavity 5 , and the insert 19 is in contact with the reserved material area 20 . In this embodiment, there is only one functional module 6. Of course, according to the number of positions where sink marks or hollow air bubbles are generated on the injection molded part, multiple functional modules 6 can be provided. Correspondingly, multiple reserved material areas 20 can also be provided. , which is the same as the number of functional modules 6.
本发明一种具有功能模块的塑胶成型模具在使用时,首先将高压动力油源与第一高压油管道12相连接;然后将物料加入注塑机内,注塑机加热使物料熔融,注塑模具合模,将注塑机喷口与注塑模具的流道浇口及型腔5连通为封闭腔体,接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔5内,经过注塑机注射和一定时间保压;在保压工序完成后,控制高压动力油源向第一高压油管道12内端输入压力油,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,第一活塞式油缸缸体10进而推动功能模块6向注塑模具的型腔5内移动,如图10所示,使功能模块6的镶块19将预留料区域内的物料挤压向塑件产品上产生缩痕或中空气泡的部位;最后冷却、脱模。When the plastic molding mold with functional modules of the present invention is in use, the high-pressure power oil source is first connected with the first high-pressure oil pipeline 12; then the material is put into the injection molding machine, the injection molding machine is heated to melt the material, and the injection mold is closed. , the nozzle of the injection molding machine is connected with the runner gate of the injection mold and the cavity 5 to form a closed cavity, and then the injection molding machine injects the molten material into the cavity 5 of the injection mold at a certain pressure and speed, and injects it through the injection molding machine and hold the pressure for a certain period of time; after the pressure holding process is completed, control the high-pressure power oil source to input pressure oil to the inner end of the first high-pressure oil pipeline 12, and the pressure oil directly pushes the first piston-type cylinder body 10 through the first high-pressure oil pipeline 12 action, the first piston cylinder block 10 further pushes the functional module 6 to move into the cavity 5 of the injection mold, as shown in Figure 10, so that the insert 19 of the functional module 6 squeezes the material in the reserved material area toward The part where sink marks or hollow air bubbles occur on the plastic product; finally cool and demould.
本实施例通过将工作部设置为镶块,当注塑机注射和模内保压工序完成后,控制功能模块动作,将预留料区域内的物料挤压向注塑产品上产生缩痕或中空气泡的部位,实现模内局部保压,能够有效的消除产品局部外观缩痕和内部中空气泡。In this embodiment, by setting the working part as an insert, when the injection molding machine injection and in-mold pressure holding process are completed, the action of the functional module is controlled to squeeze the material in the reserved material area to the injection molded product to generate sink marks or hollow air. The part of the bubble can be realized to maintain the local pressure in the mold, which can effectively eliminate the sink marks on the local appearance of the product and the hollow air bubbles inside.
实施例5:Example 5:
如图11所示,本实施例与实施例1的不同之处在于,其中功能模块6的工作部为镶块19,并且在型腔5上设有预留料区域20,第一安装孔8通过预留料区域20与型腔5连通,预留料区域20与型腔5内的注塑件上产生压力差变异的部位相对应,镶块19与预留料区域20接触。本实施例中功能模块6为一个,根据注塑件上产生压力差变异的部位的数量,可设置多个功能模块6,与之相对应的,预留料区域20也设置多个,与功能模块6的个数相同。As shown in Figure 11, the difference between this embodiment and Embodiment 1 is that the working part of the functional module 6 is an insert 19, and a reserved material area 20 is provided on the cavity 5, and the first installation hole 8 The reserved material area 20 communicates with the mold cavity 5 , and the reserved material area 20 corresponds to the position where pressure difference variation occurs on the injection molded part in the mold cavity 5 , and the insert 19 is in contact with the reserved material area 20 . In this embodiment, there is only one functional module 6, and multiple functional modules 6 can be provided according to the number of parts where the pressure difference varies on the injection molded part. The number of 6 is the same.
本发明一种具有功能模块的塑胶成型模具在使用时,首先将高压动力油源与第一高压油管道12相连接;然后将物料加入注塑机内,注塑机加热使物料熔融,注塑模具合模,将注塑机喷口与注塑模具的流道浇口及型腔5连通为封闭腔体,接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔5内,经过注塑机注射和一定时间保压;在保压工序完成后,控制高压动力油源向第一高压油管道12内端输入压力油,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,第一活塞式油缸缸体10进而推动功能模块6向注塑模具的型腔5内移动,如图12所示,使功能模块6的镶块19将预留料区域内的物料挤压向塑件产品上承受注塑机注射压力较低的部位,使此部位在镶块19的挤压下产生压力,达到整个产品上所有部位压力相对较平衡的状态;最后冷却、脱模。When the plastic molding mold with functional modules of the present invention is in use, the high-pressure power oil source is first connected with the first high-pressure oil pipeline 12; then the material is put into the injection molding machine, the injection molding machine is heated to melt the material, and the injection mold is closed. , the nozzle of the injection molding machine is connected with the runner gate of the injection mold and the cavity 5 to form a closed cavity, and then the injection molding machine injects the molten material into the cavity 5 of the injection mold at a certain pressure and speed, and injects it through the injection molding machine and hold the pressure for a certain period of time; after the pressure holding process is completed, control the high-pressure power oil source to input pressure oil to the inner end of the first high-pressure oil pipeline 12, and the pressure oil directly pushes the first piston-type cylinder body 10 through the first high-pressure oil pipeline 12 action, the first piston cylinder body 10 further pushes the functional module 6 to move into the cavity 5 of the injection mold, as shown in Figure 12, so that the insert 19 of the functional module 6 squeezes the material in the reserved material area toward the The part of the plastic product that bears the lower injection pressure of the injection molding machine makes this part generate pressure under the extrusion of the insert 19 to achieve a relatively balanced state of pressure on all parts of the entire product; finally cool and demould.
本实施例通过将工作部设置为镶块,当注塑机注射和模内保压工序完成后,控制功能模块动作,将预留料区域内的物料挤压向注塑产品上承受注塑机注射压力较低的部位,使此部位在功能模块的挤压下产生压力,达到整个产品上所有部位的压力相对平衡的状态,达到稳定精确控制产品尺寸的目的。In this embodiment, the working part is set as an insert, and after the injection of the injection molding machine and the pressure holding process in the mold are completed, the action of the functional module is controlled, and the material in the reserved material area is squeezed onto the injection molded product to withstand the injection pressure of the injection molding machine. The lower part makes this part generate pressure under the extrusion of the functional module, so that the pressure of all parts on the whole product is relatively balanced, and the purpose of stably and accurately controlling the size of the product is achieved.
实施例6:Embodiment 6:
如图13所示,本实施例与实施例1的不同之处在于,其中功能模块6的工作部为镶块19,并且在型腔5上设有预留料区域20,第一安装孔8通过预留料区域20与型腔5连通,预留料区域20与型腔5内的注塑件上产生困气或烧焦的部位相对应,镶块19与预留料区域20接触。本实施例中功能模块6为一个,根据注塑件上产生困气或烧焦的部位的数量,可设置多个功能模块6,与之相对应的,预留料区域20也设置多个,与功能模块6的个数相同。As shown in Figure 13, the difference between this embodiment and Embodiment 1 is that the working part of the functional module 6 is an insert 19, and a reserved material area 20 is provided on the cavity 5, and the first mounting hole 8 The reserved material area 20 communicates with the mold cavity 5 , and the reserved material area 20 corresponds to the gas trapped or burnt part on the injection molded part in the mold cavity 5 , and the insert 19 is in contact with the reserved material area 20 . In this embodiment, there is only one functional module 6, and according to the number of trapped air or charred parts on the injection molded part, multiple functional modules 6 can be set, and correspondingly, multiple reserved material areas 20 are also set. The number of functional modules 6 is the same.
本发明一种具有功能模块的塑胶成型模具在使用时,首先将高压动力油源与第一高压油管道12相连接;然后将物料加入注塑机内,注塑机加热使物料熔融,注塑模具合模,将注塑机喷口与注塑模具的流道浇口及型腔5连通为封闭腔体,接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔5内,经过注塑机注射和一定时间保压;在物料注射完成后,塑件产品上的困气及烧焦现象会出现在预留料区域内,保压工序开始之前,控制高压动力油源向第一高压油管道12内端输入压力油,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,第一活塞式油缸缸体10进而推动功能模块6向注塑模具的型腔5内移动,如图14所示,使功能模块6的镶块19将预留料区域内的物料挤压向塑件产品的内部;最后经过注塑机一定时间的压力保持后,冷却、脱模。When the plastic molding mold with functional modules of the present invention is in use, the high-pressure power oil source is first connected with the first high-pressure oil pipeline 12; then the material is put into the injection molding machine, the injection molding machine is heated to melt the material, and the injection mold is closed. , the nozzle of the injection molding machine is connected with the runner gate of the injection mold and the cavity 5 to form a closed cavity, and then the injection molding machine injects the molten material into the cavity 5 of the injection mold at a certain pressure and speed, and injects it through the injection molding machine and hold pressure for a certain period of time; after the material injection is completed, trapped air and scorching on the plastic product will appear in the reserved material area. Before the pressure holding process starts, control the high-pressure power oil source to the first high-pressure oil pipeline 12 The inner end inputs pressure oil, and the pressure oil directly pushes the first piston cylinder body 10 to move through the first high pressure oil pipeline 12, and the first piston cylinder cylinder body 10 further pushes the functional module 6 to move into the cavity 5 of the injection mold, As shown in Fig. 14, the insert 19 of the functional module 6 squeezes the material in the reserved material area to the inside of the plastic product; finally, after the pressure is maintained for a certain period of time by the injection molding machine, it is cooled and demolded.
本实施例通过将工作部设置为镶块,当注塑机注射完成后,控制功能模块动作,将预留料区域内的物料挤压向注塑产品的内部,将注塑件内部或表面的气体置换出来,避免气体过热而造成塑件产品烧焦,影响产品的外观及强度。In this embodiment, the working part is set as an insert, and when the injection molding machine is finished injecting, the functional module is controlled to press the material in the reserved material area to the inside of the injection molded product, and the gas inside or on the surface of the injection molded part is replaced. , to avoid the overheating of the gas and cause the plastic parts to burn, which will affect the appearance and strength of the product.
实施例7:Embodiment 7:
如图15所示,本实施例与实施例1的不同之处在于,工作部为镶块19,镶块19与一条流道21的浇口的位置相对应,镶块19的大小大于或接近所述流道21的浇口的大小,以至于镶块19能够完全或部分封闭所述流道21。本实施例中功能模块6为一个,根据流道浇口的数量,可设置多个功能模块6。As shown in Figure 15, the difference between this embodiment and Embodiment 1 is that the working part is an insert 19, the insert 19 corresponds to the position of the gate of a runner 21, and the size of the insert 19 is larger than or close to The size of the gate of the runner 21 is such that the insert 19 can completely or partially close the runner 21 . In this embodiment, there is only one functional module 6, and multiple functional modules 6 can be provided according to the number of runner gates.
本发明一种具有功能模块的塑胶成型模具在使用时,如图16所示,首先将高压动力油源与第一高压油管道12相连接;然后将物料加入注塑机内,注塑机加热使物料熔融,注塑模具合模,将注塑机喷口与注塑模具的流道浇口及型腔5连通为封闭腔体;在注塑机物料注射工序开始之前,控制高压动力油源向第一高压油管道12内输入压力油,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,第一活塞式油缸缸体10进而推动功能模块6的镶块19向其中一条流道浇口内移动,使镶块19将其中一条流道浇口完全或部分关闭;接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔5内;经过注塑机一段时间的注射,当熔接线产生的位置在需要的位置内后,如图15所示,第一高压油管道12卸压,第一缸体复位装置推动功能模块6向远离注塑模具的型腔5的方向移动,使被镶块19完全或部分关闭的其中一条流道浇口14完全打开,接着完成全部的物料注入工序;最后经过注塑机一定时间的压力保持后,冷却、脱模。When a plastic molding mold with functional modules of the present invention is in use, as shown in Figure 16, the high-pressure power oil source is first connected to the first high-pressure oil pipeline 12; then the material is added to the injection molding machine, and the injection molding machine heats the material Melt, close the injection mold, connect the nozzle of the injection molding machine with the runner gate and cavity 5 of the injection mold to form a closed cavity; before the material injection process of the injection molding machine starts, control the high-pressure power oil source to the first high-pressure oil pipeline 12 The pressure oil is input inside, and the pressure oil directly pushes the first piston cylinder body 10 to move through the first high pressure oil pipeline 12, and the first piston cylinder cylinder body 10 then pushes the insert 19 of the functional module 6 into one of the runner gates. Move the insert 19 to completely or partially close one of the runner gates; then the injection molding machine injects the molten material into the cavity 5 of the injection mold at a certain pressure and speed; after a period of injection by the injection molding machine, when After the position of the welding line is within the required position, as shown in Figure 15, the first high-pressure oil pipeline 12 is depressurized, and the first cylinder reset device pushes the functional module 6 to move away from the cavity 5 of the injection mold, so that One of the runner gates 14 completely or partially closed by the insert 19 is fully opened, and then completes the entire material injection process; finally, after the injection molding machine maintains pressure for a certain period of time, it is cooled and demoulded.
本实施例通过将工作部设置为镶块,在注塑机开始物料注射之前,控制功能模块动作,使功能模块将与之相对的流道浇口完全或部分封闭,然后注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔内,通过控制流道浇口的开度大小,就能够控制模内不同流道浇口进入的熔融物料的流动时序,控制不同流道浇口进入的熔融物料的汇合位置,从而实现调整熔接线位置。In this embodiment, by setting the working part as an insert, before the injection molding machine starts material injection, the action of the functional module is controlled, so that the functional module completely or partially closes the opposite runner gate, and then the injection molding machine injects the melted material as A certain pressure and speed are injected into the cavity of the injection mold. By controlling the opening of the runner gate, the flow sequence of the molten material entering the mold from different runner gates can be controlled, and the flow rate of different runner gates can be controlled. The confluence position of the molten materials, so as to adjust the position of the weld line.
实施例8:Embodiment 8:
如图17所示,本实施例与实施例1的不同之处在于,工作部为抽芯块22,抽芯块22与注塑产品需要抽芯的部位相对应,第一安装孔8斜向设置。本实施例中注塑产品需要抽芯的部位有两处,所以功能模块6和第一驱动模块7的数量为两个,均位于下模2上。当然,根据注塑产品需要抽芯的部位的个数,也可设置一个或多个功能模块6和第一驱动模块7,若注塑产品需要抽芯的部位位于注塑件的上侧面,则功能模块6和第一驱动模块7均设置在上模1上。As shown in Figure 17, the difference between this embodiment and Embodiment 1 is that the working part is a core-pulling block 22, which corresponds to the part where the injection molding product needs to be core-pulling, and the first installation hole 8 is arranged obliquely . In this embodiment, there are two core-pulling parts of the injection molding product, so there are two functional modules 6 and two first driving modules 7 , both of which are located on the lower mold 2 . Of course, one or more functional modules 6 and the first drive module 7 can also be provided according to the number of parts where the injection molded product needs core pulling. and the first driving module 7 are all arranged on the upper mold 1 .
本发明一种具有功能模块的塑胶成型模具在使用时,首先将高压动力油源与第一高压油管道12相连接;然后将物料加入注塑机内,注塑机加热使物料熔融,注塑模具合模,将注塑机喷口与注塑模具的流道浇口及型腔5连通为封闭腔体;在注塑机物料注射工序开始之前,控制高压动力油源向第一高压油管道12内输入压力油,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,第一活塞式油缸缸体10进而推动功能模块6的抽芯块22向注塑模具的型腔5内移动,使抽芯块22进入型腔5内需要斜向抽芯的部位;接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔5内;在物料注射完成后,进行一定时间的保压工序;如图18所示,保压工序完成后,冷却,由弹簧推动斜向抽芯的功能模块6退出型腔5的塑件产品位置,并退回第一安装孔8内,脱模。When the plastic molding mold with functional modules of the present invention is in use, the high-pressure power oil source is first connected with the first high-pressure oil pipeline 12; then the material is put into the injection molding machine, the injection molding machine is heated to melt the material, and the injection mold is closed. , connecting the nozzle of the injection molding machine with the runner gate of the injection mold and the cavity 5 to form a closed cavity; before the material injection process of the injection molding machine starts, the high-pressure power oil source is controlled to input pressure oil into the first high-pressure oil pipeline 12, and the pressure The oil passes through the first high-pressure oil pipeline 12 to directly push the first piston-type cylinder body 10 to move, and the first piston-type cylinder body 10 further pushes the core-pulling block 22 of the functional module 6 to move into the cavity 5 of the injection mold, so that the pumping The core block 22 enters the part of the cavity 5 that requires oblique core pulling; then the injection molding machine injects the molten material into the cavity 5 of the injection mold at a certain pressure and speed; Pressing process; as shown in Figure 18, after the pressure maintaining process is completed, cool down, and the functional module 6 that pulls the core obliquely is pushed by the spring to exit the plastic part product position of the cavity 5, and returns to the first mounting hole 8, and the mold is demoulded.
本实施例通过将工作部件设置为抽芯块,且第一安装孔斜向设置,在注塑机注射熔融物料前,控制功能模块动作,使抽芯块进入型腔内,然后由注塑机将熔融物料注入模具的型腔,物料注射完成后保压、冷却,最后控制抽芯块退出,使抽芯块回复原位,实现模具斜向抽芯,简化模具结构,降低模具成本。In this embodiment, the working part is set as a core-pulling block, and the first installation hole is arranged obliquely. Before the injection molding machine injects the molten material, the action of the functional module is controlled so that the core-pulling block enters the cavity, and then the molten material is melted by the injection molding machine. The material is injected into the cavity of the mold. After the material is injected, it is kept under pressure and cooled. Finally, the core-pulling block is controlled to exit, so that the core-pulling block returns to its original position, and the oblique core-pulling of the mold is realized, which simplifies the mold structure and reduces the cost of the mold.
本实施例中功能模块6和第一安装孔8均斜向设置,如图19、图20所示,功能模块6和第一安装孔8也可侧向设置,实现模具侧向抽芯或侧向微小抽芯,简化模具结构,降低模具成本。In this embodiment, both the functional module 6 and the first mounting hole 8 are set obliquely, as shown in Figure 19 and Figure 20, the functional module 6 and the first mounting hole 8 can also be set sideways to realize lateral core pulling or sideways Pull the core to the micro, simplify the mold structure and reduce the mold cost.
实施例9:Embodiment 9:
如图21所示,本实施例与实施例1的不同之处在于,功能模块6的工作部为模板23,模板23与型腔5相接触的一侧上设置有徽标,模板23与型腔5相接触的一侧的形状与型腔5内注塑产品表面的形状相一致,模板23与注塑产品上设有徽标的部位相对应。本实施例中,根据注塑产品上徽标的位置,将功能模块6和第一驱动模块7均设置在上模1上,当然,根据徽标位置或数量的不同,也可将功能模块6和第一驱动模块7设置在下模2上,或者设置多个功能模块6和第一驱动模块7。As shown in Figure 21, the difference between this embodiment and Embodiment 1 is that the working part of the functional module 6 is a template 23, and a logo is arranged on the side where the template 23 is in contact with the cavity 5, and the template 23 is connected to the cavity 5. The shape of the contact side of 5 is consistent with the shape of the surface of the injection molded product in the cavity 5, and the template 23 corresponds to the part with the logo on the injection molded product. In this embodiment, according to the position of the logo on the injection molded product, both the functional module 6 and the first driving module 7 are arranged on the upper mold 1. Of course, according to the position or number of the logo, the functional module 6 and the first driving module The driving module 7 is arranged on the lower mold 2 , or a plurality of functional modules 6 and the first driving module 7 are arranged.
本发明一种具有功能模块的塑胶成型模具在使用时,首先将高压动力油源与第一高压油管道12相连接;然后将物料加入注塑机内,注塑机加热使物料熔融,注塑模具合模,将注塑机喷口与注塑模具的流道浇口及型腔5连通为封闭腔体;接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的型腔5内;在注塑机物料注射完成后,保压工序开始之前,如图22所示,控制高压动力油源向第一高压油管道12内输入压力油,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,第一活塞式油缸缸体10进而推动功能模块6的模板23向注塑模具的型腔5内移动,使模板23在型腔5内的塑件产品上挤压出产品需要的徽标(LOGO)形状;最后经过注塑机一定时间的压力保持后,冷却、脱模。When the plastic molding mold with functional modules of the present invention is in use, the high-pressure power oil source is first connected with the first high-pressure oil pipeline 12; then the material is put into the injection molding machine, the injection molding machine is heated to melt the material, and the injection mold is closed. , the nozzle of the injection molding machine is connected with the runner gate and the cavity 5 of the injection mold to form a closed cavity; then the molten material is injected into the cavity 5 of the injection mold by the injection molding machine at a certain pressure and speed; After the injection is completed and before the pressure holding process starts, as shown in Figure 22, the high-pressure power oil source is controlled to input pressure oil into the first high-pressure oil pipeline 12, and the pressure oil directly pushes the first piston-type oil cylinder through the first high-pressure oil pipeline 12. Body 10 moves, and the first piston cylinder block 10 further pushes the template 23 of the functional module 6 to move into the cavity 5 of the injection mold, so that the template 23 can extrude the logo required by the product on the plastic product in the cavity 5 (LOGO) shape; finally, after the injection molding machine maintains the pressure for a certain period of time, it is cooled and demolded.
本实施例通过将工作部件设置为带有徽标的模板,能够实现工件上注塑徽标,简化模具结构,降低模具成本。In this embodiment, by setting the working part as a template with a logo, the logo can be injection molded on the workpiece, the mold structure can be simplified, and the mold cost can be reduced.
实施例10:Example 10:
如图23所示,本实施例与实施例1的不同之处在于,功能模块6工作部为挡板24,所述每个挡板24的与一个流道浇口14相对应,所述每个挡板24的大小均大于与之相对应的流道浇口14的大小,从而使每个挡板24均能够封闭所对应的流道浇口14。功能模块6和第一驱动模块7为2个或2个以上,具体个数与流道浇口14的总数相同,本实施例中功能模块6和第一驱动模块7为2个,对应于模具上的两个流道浇口14。As shown in Figure 23, the difference between this embodiment and Embodiment 1 is that the working part of the functional module 6 is a baffle 24, and each of the baffles 24 corresponds to a runner gate 14, and each of the baffles 24 corresponds to a runner gate 14. The size of each baffle plate 24 is greater than the size of the corresponding runner gate 14 , so that each baffle plate 24 can close the corresponding runner gate 14 . There are two or more functional modules 6 and first driving modules 7, and the specific number is the same as the total number of runner gates 14. In this embodiment, there are two functional modules 6 and first driving modules 7, corresponding to the mold Two runner gates on the 14.
本发明一种具有功能模块的塑胶成型模具在使用时,首先将高压动力油源与两个第一高压油管道12相连接;然后将物料加入注塑机内,注塑机加热使物料熔融,注塑模具合模,将注塑机喷口与注塑模具的流道浇口及型腔5连通为封闭腔体;在注塑机物料注射工序开始之前,控制高压动力油源同时向两个第一高压油管道12内输入压力油,压力油通过第一高压油管道12直接推动第一活塞式油缸缸体10动作,两个第一活塞式油缸缸体10进而推动功能模块6向对应的流道浇口14移动,使功能模块6的挡板24将对应的流道浇口14完全关闭,接着由注塑机将熔融的物料以一定的压力和速度注入注塑模具的流道内;经过注塑机一段时间的注射,当注塑模具的流道内部充分填充完毕后,如图24所示,两个第一高压油管道12同时卸压,由弹簧推动功能模块6向远离注塑模具的型腔5的方向同时移动,使两个被挡板24完全关闭的流道浇口14同步打开,在流道内的熔融物料等速进入注塑模具的型腔5内;最后经过注塑机一定时间的压力保持后,冷却、脱模。When a plastic forming mold with functional modules of the present invention is in use, the high-pressure power oil source is first connected to the two first high-pressure oil pipelines 12; Close the mold, connect the nozzle of the injection molding machine with the runner gate of the injection mold and the cavity 5 to form a closed cavity; Input pressure oil, the pressure oil directly pushes the first piston cylinder body 10 to act through the first high pressure oil pipeline 12, and the two first piston cylinder cylinders 10 further push the functional module 6 to move to the corresponding runner gate 14, The baffle 24 of the functional module 6 completely closes the corresponding runner gate 14, and then the injection molding machine injects the molten material into the runner of the injection mold at a certain pressure and speed; after a period of injection by the injection molding machine, when the injection molding After the inside of the flow channel of the mold is fully filled, as shown in Figure 24, the two first high-pressure oil pipelines 12 are relieved at the same time, and the spring pushes the functional module 6 to move away from the cavity 5 of the injection mold at the same time, so that the two The runner gate 14 completely closed by the baffle 24 is opened synchronously, and the molten material in the runner enters the cavity 5 of the injection mold at a constant speed; finally, after the injection molding machine maintains the pressure for a certain period of time, it is cooled and demolded.
本实施例通过将工作部设置为挡板,在注塑机注射熔融物料之前,控制功能模块动作,使挡板封闭流道浇口,然后启动注塑机注射,将注塑流道内部充满熔融物料后,再控制挡板回复原位,使流道浇口打开,完成注塑机注射,采取这种结构可避免当流道长度差别较大时,产品各个部位成型压力不均衡的情况,从而实现各个流道浇口等速进料,达到稳定精确控制产品尺寸的目的。In this embodiment, the working part is set as a baffle, and before the injection molding machine injects the molten material, the action of the functional module is controlled to make the baffle close the gate of the runner, and then the injection molding machine is started to inject, and after the injection runner is filled with the molten material, Then control the baffle to return to the original position, so that the gate of the runner is opened, and the injection of the injection molding machine is completed. Adopting this structure can avoid the situation that the molding pressure of each part of the product is not balanced when the length of the runner is large, so as to realize the injection of each runner. The gate is fed at a constant speed to achieve the purpose of stably and accurately controlling the product size.
本实施例通过设置反向抽芯模块和功能模块,能够在产品外形的脱模斜度为零度的情况下,实现产品脱模和流道浇口切断,并且有效解决产品外观面擦花的问题,其原理是在脱模时,反向抽芯模块25已经退出,注塑件在脱模时会发生弹性形变而减小注塑件外表面与模具型腔5的摩擦力,从而避免产品外观面擦花,若不设置反向抽芯模块25,则在脱模时,注塑件外表面与模具型腔5的摩擦力很大,因而很容易出现产品外观擦花现象。In this embodiment, by setting a reverse core-pulling module and a functional module, it is possible to realize product demoulding and runner gate cutting when the demoulding slope of the product shape is zero degrees, and effectively solve the problem of scratches on the surface of the product , the principle is that the reverse core-pulling module 25 has exited during demoulding, and the injection molded part will undergo elastic deformation during demoulding to reduce the friction between the outer surface of the injection molded part and the mold cavity 5, thereby avoiding surface friction of the product. Flowers, if the reverse core-pulling module 25 is not provided, the friction between the outer surface of the injection molded part and the mold cavity 5 will be very large during demoulding, so it is easy to scratch the appearance of the product.
总之,本发明一种具有功能模块的塑胶成型模具能够实现下述功能:In a word, a plastic forming mold with functional modules of the present invention can realize the following functions:
A.模内自动热切:模内切断浇口,减少人力成本,提升产品良率。A. Automatic hot cutting in the mold: cutting the gate in the mold, reducing labor costs and improving product yield.
B.模内局部保压:解决产品局部外观缩痕和内部中空气泡。B. Partial pressure retention in the mold: solve the partial appearance of product sink marks and internal hollow air bubbles.
C.模内冲孔成型:模内进行产品冲孔,消除成型熔接线。C. In-mold punching and forming: product punching is carried out in the mold to eliminate the forming weld line.
D.模内强制排气:加强模腔排气、稳定成型条件。D. Forced exhaust in the mold: strengthen the exhaust of the mold cavity and stabilize the molding conditions.
E.模内挤压成型:均衡应力、消除流痕及熔接线。E. In-mold extrusion molding: balance stress, eliminate flow marks and weld lines.
F.模内时序控制:调整熔接线位置。F. In-mold timing control: adjust the welding line position.
G.模内等速进胶:均衡产品各部位的成型压力,达到稳定精确控制产品尺寸。G. Constant speed glue feeding in the mold: Balance the molding pressure of each part of the product to achieve stable and precise control of product size.
H.模内机构简化:简化模具结构,降低模具成本。H. Simplification of in-mold mechanism: Simplify the mold structure and reduce the cost of the mold.
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. Variations and improvements should fall within the scope of protection defined by the claims of the present invention.
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