CN102832741B - Motor and play detection device of output shaft thereof - Google Patents

Motor and play detection device of output shaft thereof Download PDF

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Publication number
CN102832741B
CN102832741B CN201210335838.7A CN201210335838A CN102832741B CN 102832741 B CN102832741 B CN 102832741B CN 201210335838 A CN201210335838 A CN 201210335838A CN 102832741 B CN102832741 B CN 102832741B
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output shaft
casing
housing
motor
worm
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CN102832741A (en
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陈世奇
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Ningbo Stone Auto Accessory Co Ltd
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Ningbo Stone Auto Accessory Co Ltd
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Abstract

本发明公开了一种电机及其输出轴窜动检测装置,包括机壳和减速器,所述机壳内设置有转子,所述转子的输出轴伸出所述机壳,所述减速器包括蜗轮、壳体和蜗杆,所述蜗杆设置在输出轴的端部,所述蜗轮转动连接在所述壳体内,所述机壳固定在所述壳体上,所述输出轴伸入所述壳体内,所述蜗杆与所述蜗轮相配合,所述输出轴的端部设置有一个外表面为球面的套,所述壳体内设置有一个定位件,所述定位件上设置有孔,所述套转动连接在所述孔内,所述定位件上设置有与所述孔内壁相通的槽,所述槽之间形成夹紧臂。当本体的安装位置发生偏移时,由于套的外表面为球面,因此即使输出轴与定位件之间有一定的角度偏差,也不会影响本体的安装。

The invention discloses a motor and an output shaft movement detection device thereof, comprising a casing and a reducer, a rotor is arranged inside the casing, the output shaft of the rotor protrudes from the casing, and the reducer includes Worm wheel, casing and worm, the worm is arranged at the end of the output shaft, the worm wheel is rotatably connected in the casing, the casing is fixed on the casing, and the output shaft extends into the casing In the body, the worm is matched with the worm wheel, a sleeve with a spherical outer surface is provided at the end of the output shaft, a positioning member is provided in the housing, and a hole is provided on the positioning member. The sleeve is rotatably connected in the hole, the positioning member is provided with slots communicating with the inner wall of the hole, and clamping arms are formed between the slots. When the installation position of the main body deviates, since the outer surface of the sleeve is a spherical surface, even if there is a certain angular deviation between the output shaft and the positioning part, the installation of the main body will not be affected.

Description

一种电机及其输出轴窜动检测装置A motor and its output shaft movement detection device

技术领域technical field

本发明涉及电机技术领域,尤其是涉及一种用于汽车玻璃升降器上电机及其输出轴窜动检测装置。The invention relates to the technical field of motors, in particular to a device for detecting movement of a motor and an output shaft of an automobile window lifter.

背景技术Background technique

汽车上设置有用于升起和降落车窗玻璃的汽车玻璃升降器,汽车玻璃升降器的主体部分就是一个电机,电机包括机壳和减速器,所述机壳内设置有转子,所述转子的输出轴伸出所述机壳,所述减速器包括蜗轮、壳体和蜗杆,所述蜗杆设置在输出轴的端部,所述蜗轮转动连接在所述壳体内,所述机壳固定在所述壳体上,所述输出轴伸入所述壳体内,所述蜗杆与所述蜗轮相配合。The automobile is provided with an automobile window regulator for raising and lowering the window glass. The main part of the automobile window regulator is a motor. The motor includes a casing and a reducer. The casing is provided with a rotor. The output shaft protrudes from the casing, and the speed reducer includes a worm gear, a casing and a worm, the worm is arranged at the end of the output shaft, the worm wheel is rotatably connected in the casing, and the casing is fixed on the On the housing, the output shaft extends into the housing, and the worm is matched with the worm wheel.

一般电机输出轴伸入壳体的部分都是通过球轴承与壳体相连,这种方式,电机本体安装的位置必须保持高度精确,不然,输出轴就无法安装到轴承内,所以需要改变。Generally, the part of the output shaft of the motor that extends into the housing is connected to the housing through ball bearings. In this way, the installation position of the motor body must be kept highly accurate, otherwise, the output shaft cannot be installed in the bearing, so it needs to be changed.

电机在出厂前需要检测转子的轴向跳动,如果转子的轴向跳动大,则电机的噪音也大。以往检测电机轴向跳动都是通过开动电机,听电机转动时发出噪音的大小,来判断电机转子的轴向跳动是否合格,这种方式比较依赖工人的主管感觉,无法做到可靠判断,因此有必要予以改变。The motor needs to detect the axial runout of the rotor before leaving the factory. If the axial runout of the rotor is large, the noise of the motor will also be large. In the past, the axial runout of the motor was detected by starting the motor and listening to the noise generated by the motor to judge whether the axial runout of the motor rotor was qualified. This method relied on the worker's supervisor's feeling and could not make a reliable judgment. Therefore, there are Changes are necessary.

发明内容Contents of the invention

本发明针对现有技术中的不足,提供了一种电机,对电机本体的安装精度要求不高。Aiming at the deficiencies in the prior art, the invention provides a motor, which does not require high installation accuracy of the motor body.

本发明的另一个目的是提供一种输出轴窜动检测装置,能够方便的检测得到电机输出轴的轴向跳动。Another object of the present invention is to provide an output shaft runout detection device, which can easily detect the axial runout of the output shaft of the motor.

为解决上述技术问题,本发明通过下述技术方案得以解决:一种电机,包括机壳和减速器,所述机壳内设置有转子,所述转子的输出轴伸出所述机壳,所述减速器包括蜗轮、壳体和蜗杆,所述蜗杆设置在输出轴的端部,所述蜗轮转动连接在所述壳体内,所述机壳固定在所述壳体上,所述输出轴伸入所述壳体内,所述蜗杆与所述蜗轮相配合,所述输出轴的端部设置有一个外表面为球面的套,所述壳体内设置有一个定位件,所述定位件上设置有孔,所述套转动连接在所述孔内,所述定位件上设置有与所述孔内壁相通的槽,所述槽之间形成夹紧臂。当本体的安装位置发生偏移时,即输出轴与定位件之间会产生一定的角度偏差,由于套的外表面为球面,因此即使输出轴与定位件之间有一定的角度偏差,也不会影响本体的安装。In order to solve the above-mentioned technical problems, the present invention is solved by the following technical solutions: a motor, including a casing and a reducer, a rotor is arranged inside the casing, the output shaft of the rotor protrudes from the casing, and the The reducer includes a worm gear, a housing and a worm, the worm is arranged at the end of the output shaft, the worm gear is rotatably connected in the housing, the casing is fixed on the housing, and the output shaft extends into the housing, the worm is matched with the worm wheel, a sleeve with a spherical outer surface is provided at the end of the output shaft, a locating member is provided in the housing, and a locating member is provided on the locating member The sleeve is rotatably connected in the hole, the positioning member is provided with a groove communicating with the inner wall of the hole, and a clamping arm is formed between the grooves. When the installation position of the body deviates, that is, there will be a certain angular deviation between the output shaft and the positioning part. Since the outer surface of the sleeve is a spherical surface, even if there is a certain angular deviation between the output shaft and the positioning part, it will not It will affect the installation of the main body.

上述技术方案中,优选的,所述机壳上设置有翻边,螺栓穿过所述翻边以后连接在机壳上。In the above technical solution, preferably, the casing is provided with a flange, and the bolt is connected to the casing after passing through the flange.

上述技术方案中,优选的,还包括一个滚珠,所述滚珠分别与所述定位件和所述输出轴端面相接触。滚珠分别顶紧定位件和输出轴端面,防止输出轴和定位件之间发生窜动。In the above technical solution, preferably, a ball is further included, and the ball is in contact with the positioning member and the end surface of the output shaft respectively. The balls press against the positioning member and the end face of the output shaft respectively to prevent movement between the output shaft and the positioning member.

一种输出轴窜动检测装置,包括基座,所述基座上设置有横截面为梯形的凸起和一个定向柱,所述基座的端部设置有百分表,所述凸起卡入所述蜗杆的两个齿之间,所述机壳的侧壁与所述定向柱的外壁相接触,所述百分表的测量头与所述壳体相接触。A device for detecting movement of an output shaft, comprising a base, on which a protrusion with a trapezoidal cross-section and an orientation column are arranged, and a dial indicator is arranged at the end of the base, and the protrusion snaps between the two teeth of the worm, the side wall of the housing is in contact with the outer wall of the orientation column, and the measuring head of the dial indicator is in contact with the housing.

上述技术方案中,优选的,所述定向柱包括柱体和套管,所述套管转动连接在柱体上。In the above technical solution, preferably, the orientation column includes a column body and a sleeve, and the sleeve tube is rotatably connected to the column body.

上述技术方案中,优选的,所述凸起和所述百分表有两个,且所述凸起和所述百分表关于所述基座的中心平面对称分布。In the above technical solution, preferably, there are two protrusions and the dial indicator, and the protrusions and the dial indicator are distributed symmetrically with respect to the central plane of the base.

本发明的有益效果是:由于套的外表面为球面,因此即使输出轴与定位件之间有一定的角度偏差,也不会影响本体的安装。The beneficial effect of the invention is that since the outer surface of the sleeve is a spherical surface, even if there is a certain angle deviation between the output shaft and the positioning member, the installation of the main body will not be affected.

附图说明Description of drawings

图1为电机的平面示意图。Figure 1 is a schematic plan view of the motor.

图2为图1沿A-A的剖视图。Fig. 2 is a sectional view along A-A of Fig. 1 .

图3为定位套的示意图。Fig. 3 is a schematic diagram of a positioning sleeve.

图4为套的结构示意图。Fig. 4 is a schematic structural diagram of the sleeve.

图5为输出轴窜动检测装置的示意图。Fig. 5 is a schematic diagram of an output shaft movement detection device.

图6为输出轴窜动检测装置检测一种电机时的示意图。Fig. 6 is a schematic diagram of a motor detected by the output shaft movement detection device.

图7为输出轴窜动检测装置检测另一种电机时的示意图。Fig. 7 is a schematic diagram of another motor detected by the output shaft movement detection device.

具体实施方式Detailed ways

下面结合附图与具体实施方式对本发明作进一步详细描述:参见图1至图4,一种电机,包括机壳1、减速器2和一个滚珠43,所述机壳1内设置有转子3,所述转子3的输出轴31伸出所述机壳1,所述减速器2包括蜗轮21、壳体22和蜗杆23,所述蜗杆23设置在输出轴31的端部,所述蜗轮21转动连接在所述壳体22内,所述机壳1固定在所述壳体22上,所述输出轴31伸入所述壳体22内,所述蜗杆23与所述蜗轮21相配合,所述输出轴31的端部设置有一个外表面为球面的套41,所述壳体22内设置有一个定位件42,所述定位件42上设置有孔421,所述套41转动连接在所述孔421内,所述定位件42上设置有与所述孔421内壁相通的槽4a,所述槽4a之间形成夹紧臂4b。所述滚珠43分别与所述定位件42和所述输出轴31端面相接触。所述机壳1上设置有翻边11,螺栓12穿过所述翻边11以后连接在壳体22上。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments: Referring to Figures 1 to 4, a motor includes a casing 1, a reducer 2 and a ball 43, and a rotor 3 is arranged in the casing 1, The output shaft 31 of the rotor 3 protrudes from the casing 1, the speed reducer 2 includes a worm wheel 21, a housing 22 and a worm 23, the worm 23 is arranged at the end of the output shaft 31, and the worm wheel 21 rotates Connected in the housing 22, the casing 1 is fixed on the housing 22, the output shaft 31 extends into the housing 22, the worm 23 is matched with the worm wheel 21, the The end of the output shaft 31 is provided with a sleeve 41 whose outer surface is a spherical surface, and the housing 22 is provided with a positioning member 42, and the positioning member 42 is provided with a hole 421, and the sleeve 41 is rotatably connected to the In the hole 421, the positioning member 42 is provided with a slot 4a communicating with the inner wall of the hole 421, and a clamping arm 4b is formed between the slots 4a. The balls 43 are respectively in contact with the positioning member 42 and the end surface of the output shaft 31 . The casing 1 is provided with a flange 11 , and the bolt 12 is connected to the casing 22 after passing through the flange 11 .

参见图5,一种输出轴窜动检测装置,包括基座5,所述基座5上设置有横截面为梯形的凸起51、52和一个定向柱53,所述基座5的端部设置有百分表61、62,所述凸起51卡入所述蜗杆23的两个齿之间,所述机壳1的侧壁与所述定向柱52的外壁相接触,所述百分表61、62的测量头与所述壳体22相接触。所述定向柱53包括柱体531和套管532,所述套管532转动连接在柱体531上。所述凸起51、52和所述百分表61、62有两个,且所述凸起51、52和所述百分表61、62关于所述基座5的中心平面对称分布。所述基座5包括底板54和垫高块55,所述垫高块55设置在所述底板54上,所述垫高块55上设置有卡槽551,所述卡槽551内设置有卡块56,所述卡块56的顶部伸出所述垫高块55的顶面,所述卡块56伸出所述垫高块55的顶面的部分即为所述凸起51、52。所述底板51上还设置有平衡块57,所述平衡块57的顶部平面与所述垫高块55的顶面持平。Referring to Fig. 5, an output shaft movement detection device includes a base 5, on which are provided protrusions 51, 52 with a trapezoidal cross-section and an orientation column 53, the end of the base 5 Dial gauges 61 and 62 are provided, the protrusion 51 is inserted between the two teeth of the worm 23, the side wall of the casing 1 is in contact with the outer wall of the orientation column 52, and the percentage The measuring heads of the gauges 61 , 62 are in contact with said housing 22 . The orientation column 53 includes a column body 531 and a sleeve 532 , and the sleeve tube 532 is rotatably connected to the column body 531 . There are two protrusions 51 , 52 and dial indicators 61 , 62 , and the protrusions 51 , 52 and dial indicators 61 , 62 are symmetrically distributed about the central plane of the base 5 . The base 5 includes a bottom plate 54 and a raised block 55, the raised block 55 is arranged on the bottom plate 54, a card slot 551 is provided on the raised block 55, and a card slot 551 is arranged in the card slot 551. block 56 , the top of the block 56 protrudes from the top surface of the raising block 55 , and the parts of the locking block 56 protruding from the top surface of the raising block 55 are the protrusions 51 , 52 . A balance weight 57 is also arranged on the bottom plate 51 , and the top plane of the balance weight 57 is equal to the top surface of the raising block 55 .

参见图6,输出轴窜动检测装置检测电机时,需要将电机的蜗轮21取下,然后电机盖在输出轴窜动检测装置上,并使得凸起52卡入蜗杆23内,同时使得机壳1的侧壁抵住套管532,机壳1的底面分别与垫高块55和平衡块57相接触,壳体1的前端抵住百分表62,将百分表62的读数调零,然后手握住机壳1,来回推动,读出百分表的最大读数和最小读数,两者之差就是输出轴窜动的值。采用这种方法可以精确的读出输出轴的窜动量,不受工人经验的限制。Referring to Figure 6, when the output shaft movement detection device detects the motor, the worm wheel 21 of the motor needs to be removed, and then the motor cover is placed on the output shaft movement detection device, and the protrusion 52 is snapped into the worm 23, and the casing The side wall of 1 is against the casing 532, the bottom surface of the casing 1 is in contact with the riser 55 and the balance weight 57 respectively, the front end of the casing 1 is against the dial gauge 62, and the reading of the dial gauge 62 is zeroed. Then hold the casing 1, push it back and forth, read the maximum reading and minimum reading of the dial indicator, the difference between the two is the value of the output shaft movement. Using this method can accurately read the amount of movement of the output shaft, which is not limited by the experience of workers.

参见图7,图7中减速器2的安装方向与图5相对称,也可以在输出轴窜动检测装置上检测,测量方法前面所述一样,这里不再赘述。Referring to Figure 7, the installation direction of the reducer 2 in Figure 7 is symmetrical to that of Figure 5, and it can also be detected on the output shaft movement detection device. The measurement method is the same as that described above, and will not be repeated here.

凸起51、52在使用一段时间以后可能会发生磨损,这时就不能保证测量的精度,可以通过卡块的方式更换,以保证测量精度,平衡块57与垫高块55的顶面与机壳1的底面紧贴,保证来回推动机壳时,机壳不会发生晃动,从而保证测量的精度。Protrusion 51,52 may wear and tear after using for a period of time, at this moment just can not guarantee the precision of measurement, can replace by the mode of block, to guarantee measurement precision, the top surface of balance weight 57 and pad 55 and machine The bottom surface of the casing 1 is in close contact with each other to ensure that when the casing is pushed back and forth, the casing will not shake, thereby ensuring the accuracy of measurement.

Claims (4)

1. the output shaft play checkout gear for motor, described motor comprises casing (1) and decelerator (2), rotor (3) is provided with in described casing (1), the output shaft (31) of described rotor (3) stretches out described casing (1), described decelerator (2) comprises worm gear (21), housing (22) and worm screw (23), described worm screw (23) is arranged on the end of output shaft (31), described worm gear (21) is rotatably connected in described housing (22), described casing (1) is fixed on described housing (22), described output shaft (31) stretches in described housing (22), described worm screw (23) is matched with described worm gear (21), the end of described output shaft (31) is provided with the cover (41) that an outer surface is sphere, a keeper (42) is provided with in described housing (22), described keeper (42) is arranged porose (421), described cover (41) is rotatably connected in described hole (421), described keeper (42) is provided with the groove (4a) communicated with described hole (421) inwall, clamp arm (4b) is formed between described groove (4a), described casing (1) is provided with flange (11), bolt (12) is through being connected on housing (22) after described flange (11), also comprise a ball (43), described ball (43) contacts with described keeper (42) and described output shaft (31) end face respectively, it is characterized in that: described checkout gear comprises pedestal (5), described pedestal (5) being provided with cross section is trapezoidal projection (51, 52) and one directed post (53), the end of described pedestal (5) is provided with dial gauge (61, 62), described projection (51, 52) one in snaps between two teeth of described worm screw (23), the sidewall of described casing (1) contacts with the outer wall of described directed post (53), described dial gauge (61, 62) gage outfit contacts with described housing (22), described projection (51, 52) and described dial gauge (61, 62) two are had, and described projection (51, 52) and described dial gauge (61, 62) central plane about described pedestal (5) is symmetrical.
2. output shaft play checkout gear according to claim 1, it is characterized in that: described directed post (53) comprises cylinder (531) and sleeve pipe (532), and described sleeve pipe (532) is rotatably connected on cylinder (531).
3. the output shaft play checkout gear for motor according to claim 1, it is characterized in that: described pedestal (5) comprises base plate (54) and keel (55), described keel (55) is arranged on described base plate (54), described keel (55) is provided with draw-in groove (551), fixture block (56) is provided with in described draw-in groove (551), the end face of described keel (55) is stretched out at the top of described fixture block (56), the part that described fixture block (56) stretches out the end face of described keel (55) is described projection (51, 52).
4. the output shaft play checkout gear for motor according to claim 3, it is characterized in that: described base plate (54) is also provided with balance weight (57), the top planes of described balance weight (57) and the end face of described keel (55) maintain an equal level.
CN201210335838.7A 2012-09-12 2012-09-12 Motor and play detection device of output shaft thereof Expired - Fee Related CN102832741B (en)

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CN104374369B (en) * 2014-11-12 2017-02-01 江苏金丰机电有限公司 Motor rotation detection device
CN112564353A (en) * 2020-12-24 2021-03-26 贵阳万江航空机电有限公司 Limiting structure and limiting method for end part of motor rotor
CN113566758B (en) * 2021-08-26 2025-01-28 深圳市合力士机电设备有限公司 Worm gear virtual position measuring machine and its operation method

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