CN102818181A - LED (Light-Emitting Diode) project lamp utilizing extrusion type heat radiator - Google Patents

LED (Light-Emitting Diode) project lamp utilizing extrusion type heat radiator Download PDF

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Publication number
CN102818181A
CN102818181A CN2012102538043A CN201210253804A CN102818181A CN 102818181 A CN102818181 A CN 102818181A CN 2012102538043 A CN2012102538043 A CN 2012102538043A CN 201210253804 A CN201210253804 A CN 201210253804A CN 102818181 A CN102818181 A CN 102818181A
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China
Prior art keywords
led
bulb
support
lamp
electric connector
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Granted
Application number
CN2012102538043A
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Chinese (zh)
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CN102818181B (en
Inventor
张继强
张哲源
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Guizhou Guangpusen Photoelectric Co Ltd
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Guizhou Guangpusen Photoelectric Co Ltd
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Priority to CN201210253804.3A priority Critical patent/CN102818181B/en
Publication of CN102818181A publication Critical patent/CN102818181A/en
Priority claimed from KR1020157004538A external-priority patent/KR101796654B1/en
Application granted granted Critical
Publication of CN102818181B publication Critical patent/CN102818181B/en
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Abstract

The invention discloses an LED (Light-Emitting Diode) project lamp utilizing an extrusion type heat radiator, comprising a lamp shell bracket (101) and an LED lamp bulb (102) with waterproof and dustproof functions, wherein the lamp shell bracket (101) is a rectangular box with an opening at one side; the lamp shell bracket (101) is internally provided with the extrusion type heat radiator (103); one face of the lamp shell bracket (101), which is opposite to the opening, is provided with more than one lamp bulb mounting interface hole; air vents are arranged on the other faces except the opening and the face provided with the lamp bulb mounting interface hole of the lamp shell bracket (101); the lamp shell bracket (101) is mounted and fixed through fixing assemblies arranged at the two sides; and the LED lamp bulb (102) is mounted on the extrusion type heat radiator (103) through the lamp bulb mounting interface hole. The LED project lamp disclosed by the invention has the characteristics of simple structure, low construction cost, rapidness, cheapness and convenience for installation, use and maintenance, and uneasiness for enlarging faults. According to the LED streetlamp disclosed by the invention, the lamp bulb, a lamp and an illumination control product of the LED project lamp are independently produced and used, so that a production link of an LED illumination product is greatly reduced, the batch production is improved, the standard large-scale production is conveniently implemented, and the LED project lamp is good for industrialization of an LED energy-saving illumination product.

Description

Adopt the LED Projecting Lamp of extrusion pressing type radiator
Technical field
the present invention relates to a kind of LED Projecting Lamp, relate in particular to a kind of LED Projecting Lamp that adopts the extrusion pressing type radiator.
Background technology
semiconductor lighting is as lighting engineering of new generation; Have photoelectric conversion rate height, the easy control of light source direction, illumination period and mode and be prone to have five incomparable big power savings advantages of higher other existing lighting engineering such as power factor under control, color rendering properties of light source height, the appropriate design, receive the favor of global investor and vigorously supporting of national governments.The luminous efficiency of current LED illuminating lamp can surpass 70LM/W mostly, has more power savings advantages than traditional electricity-saving lamp.The green light LED luminous efficiency can be up to 683LM/W in theory; The theoretical efficiency of white light LEDs also can reach 182.45LM/W, so the space that the LED illumination efficiency promotes is huge.
are in existing LED illuminating product design; High-powered LED lamp particularly; Because heat radiation during high-powered LED lamp of assembly, is adopted LED optical mode group, driving power and the design of light fixture three in one; Be that parts such as LED optical mode group, driving power and light fixture must form a complete production network, formed the situation of so-called " LED has lamp not have bulb ".This has brought a series of fatal problems such as manufacturing cost is high, use inconvenience, maintenance difficult for the LED illuminating product.At first make to go up the unified standard production that can't realize the whole nation and even the whole world, cause product specification many, batch less, expensive; Next is that each tame product is of all kinds, and is not general mutually, more can not exchange; The 3rd need take off maintenance with assembly integrals such as LED optical mode group, driving power, light fixtures when being product bug, and maintenance is inconvenience very, is very easy to form defectives such as fault extension and maintenance delay, maintenance cost is high.These defectives have greatly restricted promoting the use of of LED illumination, are the hard defects during the LED illuminating product is promoted.
Summary of the invention
the objective of the invention is to, and a kind of LED Projecting Lamp that adopts the extrusion pressing type radiator is provided.This LED Projecting Lamp is simple in structure, cost is low, it is cheap fast convenient to install, use, safeguard; Be difficult for the fault extension; Bulb, light fixture and the illumination control product of having realized the LED Projecting Lamp be in the independence of producing and using, and this LED Projecting Lamp can reduce production link significantly, realized the mass of producing, help the application and the industrial scale of LED energy-saving illumination product.
are for solving the problems of the technologies described above; Technical scheme provided by the invention is following: the LED Projecting Lamp that adopts the extrusion pressing type radiator; Comprise lamp housing support and LED bulb; The lamp housing support is the rectangular box that an opening is arranged, and is provided with the extrusion pressing type radiator in the lamp housing support, and the lamp housing support is provided with an above bulb installation interface hole on the face relative with opening; The lamp housing support is provided with air vent except that opening and other faces that are provided with that face of bulb installation interface hole, and the lamp housing support installs and fixes through the fixation kit that is arranged on both sides; The LED bulb sees through bulb installation interface hole and is installed on the extrusion pressing type radiator.
In the LED Projecting Lamp of aforesaid employing extrusion pressing type radiator; Described fixation kit comprises lamp fixed support and stiffener; Stiffener is fixedly installed on the lamp housing internal stent, and the lamp fixed support fixes whole lamp housing support in lamp housing support outside through being connected with stiffener; The LED Projecting Lamp of described employing extrusion pressing type radiator also comprises Wiring harness connector, and Wiring harness connector is used for a plurality of LED bulbs are inserted power supply and control circuit.
In the LED Projecting Lamp of aforesaid employing extrusion pressing type radiator; The LED Projecting Lamp of described employing extrusion pressing type radiator also comprises angular adjustment assembling and lamp housing bonnet; The angular adjustment assembling is arranged on the junction of lamp fixed support and stiffener; The lamp housing bonnet is arranged on the opening part of lamp housing support, and the lamp housing bonnet is provided with air vent.
In the LED Projecting Lamp of aforesaid employing extrusion pressing type radiator, described extrusion pressing type radiator comprises substrate, and substrate one side is provided with fin; The substrate opposite side is provided with the installation interface that is used to install the LED bulb; Described installation interface comprises the face and the hole that is connected that contacts with the LED bulb on the extrusion pressing type radiator that be positioned at.
In the LED Projecting Lamp of aforesaid employing extrusion pressing type radiator; 6 flange fixing holes on the installation interface of described extrusion pressing type radiator are distributed on the diameter D1, and diameter D1 is that LED bulb D outer diameter subtracts the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again.
In the LED Projecting Lamp of aforesaid employing extrusion pressing type radiator; Described LED bulb; Be the LED bulb of tool waterproof and dustproof function, constructive method is: through bonding ray machine module on flanged (FLGD) heat conduction support of a metal, be centered around the edge of ray machine module with annular nonmetallic support lining; And support lining is fixed on the heat conduction support; With heat conduction support and support lining is the installation of carrying out the bulb parts of bulb structure center constituting the LED bulb, thereby makes simple in structure smooth between ray machine module and heat conduction support, is beneficial to the heat radiation of LED; Described ray machine module is formed by ray machine template, led chip group and relevant circuit and through solid crystalline substance and encapsulation, or wherein also is integrated with the powered chip, and the LED bulb is installed on the installation interface through flange.
Aforesaid LED Projecting Lamp, in the said LED bulb constructive method, said flanged (FLGD) heat conduction stent diameter is the bulb D outer diameter, the bulb D outer diameter becomes W=1.1812e with the LED bulb power upper limit W of formation 0.0361D Relation, at W=1.1812e 0.0361D Relation curve on D get the LED bulb that discrete numerical value makes up a plurality of fixedly bulb D outer diameter sizes, to improve the interchangeability and the versatility of LED bulb; In said bulb D outer diameter, at W=1.1812e 0.0361D Relation curve on, D is a lower limit with 20mm, is the upper limit with 130mm, per 10 millimeters is 1 section, is divided into 12 sections and constitutes limited amount bulb external diameter specifications, comes the further interchangeability and the versatility of raising LED bulb with a spot of bulb external diameter specification; The installation interface of corresponding extrusion pressing type radiator is provided with the flange fixing hole on said flanged (FLGD) heat conduction support.
aforesaid LED Projecting Lamp, in the said LED bulb constructive method, said support lining carries out hot pressing through projection on the support lining and the riveted holes on the heat conduction support and is riveted on the heat conduction support; Described ray machine template is the metal material heat-conducting substrate, obtains circuit through the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it; Sprayed with fluorescent powder covers transparent silica gel again on the led chip on the said ray machine module; The blue ruddiness proportional arrangement that perhaps the led chip quantity on the ray machine module is needed by plant, the led chip that welding is good only covers the transparent silica gel encapsulation; Perhaps, the led chip on the said ray machine module is only by transparent silica gel encapsulation, the outer convex inner cover that inboard coating fluorescent material is set then on the ray machine module after encapsulation; Not sealing of led chip on the perhaps said ray machine module, the outer spill inner cover that the transparent insulation conductive fluid is housed that is provided with is provided with fluorescent material in the transparent insulation conductive fluid, the elasticity inner cover that said spill inner cover is slim concave inward structure on the ray machine module; Described luminous intensity distribution optical lens directly is bonded on the support lining; Also be provided with the lens snap ring outside the support lining and block the luminous intensity distribution optical lens; Or directly be bonded with outer bulb envelope, thereby the ray machine module is enclosed in the waterproof closed area of support lining, heat conduction support and outer bulb envelope or luminous intensity distribution optical lens; For preventing the lens accidental, be provided with lens snap ring hold-down screw the lens snap ring is fixed on the support lining.
aforesaid LED Projecting Lamp; In the said LED bulb constructive method; Offer perforation on said heat conduction support and the support lining, insert perforation, and be that stiff end is fixed with the part of inserting bulb inside at the public head of electric connector that will the band contact pin; Ray machine module welding in the tail end of contact pin and the LED bulb makes to form a simple electric interfaces on the LED bulb outer surface; Through to the eccentric position in the public head of said electric connector hole on the heat conduction support and the qualification of the public stiff end size of electric connector, make the ray machine template in the LED bulb can satisfy needs and the contraposition needs of arranging led chip and driving power chip; The electric connector of described band contact pin is four needle constructions, and wherein, two pins are that power supply inserts; Two pins insert for control; Said stiff end is nut fixed form or welded ring fixed form; When stiff end is the nut fixed form, between public head of electric connector and heat conduction support, increases waterproof apron and carry out waterproof; For preventing rotation, on the public head of electric connector anti-slip tank is set, perforation place of described heat conduction support is provided with respective bump.
In aforesaid LED Projecting Lamp; On the installation interface of said extrusion pressing type radiator base plate with the heat conduction support of LED bulb on the public correspondence position of electric connector be provided with the female head of electric connector, on the female head of electric connector 3 hole flanges are set; Only need when the LED bulb is installed the public head of electric connector with after female of electric connector docks, fixed L ED bulb is promptly realized being electrically connected of LED bulb again; On the female head of electric connector caulking groove is set, waterproof apron is set in the caulking groove carries out waterproof.Between female head of electric connector and extrusion pressing type radiator base plate, be provided with the secured adjusted rubber cushion and regulate thickness, guarantee that the anti-water surface is tight; Or fixedly carry out waterproof in the screw-internal thread fit that hold-down nut on external screw thread and the female head of the electric connector that is provided with waterproof apron is set on the public head of electric connector; Or the LED bulb is electrically connected employing cable fixing head lead-in wire.
In aforesaid LED Projecting Lamp; LED bulb by said LED bulb constructive method formation: comprise flanged (FLGD) heat conduction support; The heat conduction support is provided with the support lining, is provided with the ray machine module between heat conduction support and the support lining, and the support lining is centered around around the ray machine module; Heat conduction support, support lining and ray machine module are formed the LED ray machine module of band heat conduction support; Described ray machine module is formed by ray machine template, led chip group and relevant circuit and through solid crystalline substance and encapsulation, or wherein also is integrated with the powered chip.
aforesaid LED Projecting Lamp, in the LED bulb that constitutes by LED bulb constructive method: said heat conduction support is provided with support lining riveted holes, and support lining riveted holes and support on the support lining serve as a contrast the projection hot pressing riveted and fixed that matches.Described ray machine template is the metal material heat-conducting substrate, obtains circuit through the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it.
aforesaid LED Projecting Lamp, press in the LED bulb of LED bulb constructive method formation: the led chip peripheral hardware convex inner cover of said band transparent silica gel, convex inner cover internal layer is provided with fluorescent coating; Perhaps said led chip does not encapsulate silica gel; The outer spill inner cover that the transparent insulation conductive fluid is housed that is provided with of said led chip; Led chip is immersed in the transparent insulation conductive fluid, is provided with fluorescent material in the transparent insulation conductive fluid, the elasticity inner cover that said spill inner cover is slim concave inward structure.
aforesaid LED Projecting Lamp; In the LED bulb by LED bulb constructive method formation: said heat conduction support is provided with electric connector; Electric connector comprises the public head of electric connector; The public head of said electric connector is provided with contact pin, the contact pin solder joint of contact pin rear and the welding of ray machine module; The public head of said electric connector passes and is provided with stiff end behind the public fixing hole of connector on the LED bulb and fixes; The public head of electric connector is connected with the female head of the electric connector of band jack, and the female head of electric connector links to each other with cable; Described electric connector contact pin is four needle constructions, and wherein: two pins are that power supply inserts; Two pins insert for control.
aforesaid LED Projecting Lamp, in the LED bulb by LED bulb constructive method formation: said stiff end is a welded ring; Perhaps said stiff end is a hold-down nut, on the public head of electric connector the waterproof apron caulking groove is set also, in the waterproof apron caulking groove waterproof apron is set; For preventing rotation, on the public head of electric connector anti-slip tank is set, perforation place of described heat conduction support is provided with respective bump.
aforesaid LED Projecting Lamp; In the LED bulb by LED bulb constructive method formation: the female head of said electric connector is provided with three hole flanges; And fix through female hold-down screw of three hole flanges and connector and extrusion pressing type radiator; And also be provided with the secured adjusted rubber cushion between flange and the extrusion pressing type radiator, guarantee that the anti-water surface is tight.
aforesaid LED Projecting Lamp; In the LED bulb that constitutes by LED bulb constructive method: the public head of said electric connector is provided with external screw thread, is fixed on the public head of electric connector through the screw-internal thread fit that goes up hold-down nut with the female head of the electric connector that is provided with waterproof apron.
aforesaid LED Projecting Lamp, in the LED bulb by LED bulb constructive method formation: the female head of said electric connector is provided with caulking groove, is provided with waterproof apron in the caulking groove.
aforesaid LED Projecting Lamp; In the LED bulb by LED bulb constructive method formation: described luminous intensity distribution optical lens directly is bonded on the support lining; Also be provided with the lens snap ring on the support lining external diameter and block the luminous intensity distribution optical lens, or directly be bonded with outer bulb envelope; For preventing the lens accidental, be provided with lens snap ring hold-down screw the lens snap ring is fixed on the support lining.
compared with prior art; Light fixture of the present invention adopts the lamp housing support as critical piece;, the lamp housing support act as fixed press type radiator so that for the LED bulb provides support the interface, simple stamping forming lamp housing support is cheap and practical; Other auxiliary member also all concentrates on the lamp housing support the LED bulb except that fixed press type radiator is installed; The whole parts of Projecting Lamp of the present invention have seldom guaranteed that Projecting Lamp of the present invention is cheap and practical, have demonstrated fully simple, practical, the attractive in appearance characteristics of Projecting Lamp of the present invention.Simultaneously because the present invention is simple in structure, so installation, use, easy to maintenance.
LED Projecting Lamp of the present invention only is light fixture and two critical pieces of LED bulb of core component with the lamp housing support, and the LED Projecting Lamp overall structure of setting up like this is simple; In the LED Projecting Lamp of the present invention, lamp housing support and LED bulb need not to produce simultaneously, and lamp housing support and LED bulb also need not to install simultaneously when installing; Realized light fixture and LED bulb on producing with the independence of using; Can reduce production link significantly, improve production lotization, be convenient to standardization large-scale production, help the industrialization of LED energy-saving illumination product, and have very high versatility and interchangeability.
the present invention moves on the support lining through the mounting structure with LED bulb parts; Make led chip simpler to the structure between thermal component; The chip heating can conduct to rapidly on the heat conduction support and disperse, and helps reducing the led chip junction temperature, improves the service life of led light source.The support lining is nonmetallic materials; Utilize hot pressing to rivet mutually with metallic heat conduction support; Stability Analysis of Structures not only, and can realize the seamless combination of heat conduction support and support lining making the ray machine module water proofing property after outer cover or lens are installed that is clamped between heat conduction support, the support lining better.
when the present invention used, the air vent of the air vent of lamp housing support and lamp housing bonnet made air can pass in and out Projecting Lamp inside easily, has strengthened heat-sinking capability of the present invention.When the present invention vertically worked, all fins of extrusion pressing type radiator had stronger self-cleaning ability perpendicular to ground.The lamp housing support need not born more waterproof and dustproof function the lamp housing in conventional road lamp, compares conventional road lamp, and the LED bulb among the present invention itself just has enough waterproof and dustproof effects.This makes LED Projecting Lamp of the present invention in design, have more condition to consider practicality, aesthetic feeling and personalization that light fixture is whole.
That the present invention has is simple in structure, cost is low, and it is cheap fast convenient to install, use, safeguard, is difficult for the characteristics of fault extension.Bulb, light fixture and the illumination control product of having realized the LED Projecting Lamp be in the independence of producing and using, and reduced production link significantly, realized the mass of producing, helped the application and the industrial scale of LED energy-saving illumination product.
Description of drawings:
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the user mode figure of the embodiment of the invention;
Fig. 3 is the lamp housing support installation diagram of the embodiment of the invention;
Fig. 4 is an extrusion pressing type radiator sectional drawing of the present invention;
Fig. 5 BeEmbodiment of the invention LED optical mode group structural representation;
Fig. 6 BeEmbodiment of the invention heat conduction supporting structure sketch map;
Fig. 7 BeEmbodiment of the invention support lining structure sketch map;
Fig. 8 BeThe LED optical mode group structural representation of the protruding inner cover of embodiment of the invention band;
Fig. 9 BeThe LED optical mode group structural representation of the recessed inner cover of embodiment of the invention band;
Figure 10 is an embodiment of the invention spill inner cover profile;
Figure 11 is the electric connector assembling sketch map of the flange fixed form of the embodiment of the invention;
Figure 12 is the public header structure sketch map of clinkering ring stiff end electric connector of the present invention;
Figure 13 is the public header structure sketch map one of nut stiff end electric connector of the present invention;
Figure 14 is the public header structure sketch map two of nut stiff end electric connector of the present invention;
Figure 15 is the public header structure sketch map of the externally threaded electric connector of band of the present invention;
Figure 16 is the electric connector assembling sketch map of the hold-down nut connected mode of the embodiment of the invention;
Figure 17 is the female header structure sketch map of the electric connector of the curved fixed connection of the present invention;
Figure 18 is the female header structure sketch map of electric connector that the straight type of the present invention is fixedly connected;
Figure 19 is the female header structure sketch map of electric connector that the straight type on-fixed of the present invention connects;
Figure 20 is the schematic appearance of LED bulb luminous intensity distribution optical lens scheme of the present invention;
Figure 21 is the protruding outer cover scheme of a LED bulb of the present invention schematic appearance;
Figure 22 is a LED bulb flange heat conduction support installation interface perforate sketch map of the present invention;
Figure 23 is a LED bulb schematic appearance of the present invention;
Figure 24 is the structural representation of the embodiment of the invention when adopting the LED bulb arrange intensive;
Figure 25 is the user mode figure of the embodiment of the invention when adopting the LED bulb arrange intensive;
Figure 26 is the lamp housing support installation diagram of the embodiment of the invention when adopting the LED bulb arrange intensive;
Figure 27 is the structural representation of the present invention when adopting the uncovered lamp housing bonnet of incomplete sealing;
Figure 28 is the user mode figure of the present invention when adopting the uncovered lamp housing bonnet of incomplete sealing;
Figure 29 is the lamp housing support installation diagram of the present invention when adopting the uncovered lamp housing bonnet of incomplete sealing;
Figure 30 is an extrusion pressing type radiator installation interface perforate sketch map of the present invention.
Reference numeral:
3-heat conduction support, 4-ray machine module, 5-support lining, 6-convex inner cover, 7-luminous intensity distribution optical lens, 8-lens snap ring; The 9-outer bulb envelope, the female head of 10-electric connector, the public head of 11-electric connector, 14-lens snap ring hold-down screw, 15-stiff end, 16-waterproof apron; The 17-contact pin, 18-waterproof apron caulking groove, 19-contact pin solder joint, the solder joint of 21-ray machine module, the public fixing hole of 22-interface, 24-secured adjusted rubber cushion; The female hold-down screw of 25-connector, the 26-anti-slip tank, the 28-hold-down nut, 61-spill inner cover, 62-encircles cover; 101-lamp housing support, 102-LED bulb, 103-extrusion pressing type radiator, 104-radiator hold-down screw, 105-bulb hold-down screw; The 106-Wiring harness connector, 108-lamp fixed support, 109-hold-down screw, the assembling of 112-angular adjustment, 113-lamp housing bonnet; The 114-stiffener, 301-bulb mounting flange fixing hole, 302-support lining riveted holes, the riveted joint of 501-support lining projection, 502-power supply or control end welding hole.
are further described the present invention below in conjunction with the accompanying drawing and the specific embodiment, but not as the foundation to the present invention's restriction.
The specific embodiment
Embodiment.
The LED Projecting Lamp of extrusion pressing type radiator is adopted in ; As depicted in figs. 1 and 2; Comprise lamp housing support 101 and LED bulb 102; Lamp housing support 101 is provided with extrusion pressing type radiator 103 for the rectangular box of an opening is arranged in the lamp housing support 101, lamp housing support 101 is provided with an above bulb installation interface hole on the face relative with opening; Lamp housing support 101 is provided with air vent except that opening and other faces that are provided with that face of bulb installation interface hole, and lamp housing support 101 installs and fixes through the fixation kit that is arranged on both sides; LED bulb 102 sees through bulb installation interface hole and is installed on the extrusion pressing type radiator 103.Fixation kit comprises lamp fixed support 108 and stiffener 114, and stiffener 114 is fixedly installed on lamp housing support 101 inside, and lamp fixed support 108 fixes whole lamp housing support 101 in lamp housing support 101 outsides through being connected with stiffener 114; Adopt the LED Projecting Lamp of extrusion pressing type radiator also to comprise Wiring harness connector 106, Wiring harness connector 106 is used for a plurality of LED bulbs 102 are inserted power supply and control circuit.Adopt the LED Projecting Lamp of extrusion pressing type radiator also to comprise angular adjustment assembling 112 and lamp housing bonnet 113; Angular adjustment assembling 112 is arranged on the junction of lamp fixed support 108 and stiffener 114; Lamp housing bonnet 113 is arranged on the opening part of lamp housing support 101;, lamp housing bonnet 113 is provided with air vent, and is as shown in Figure 3.Extrusion pressing type radiator 103 comprises substrate, and substrate one side is provided with fin, and is as shown in Figure 4; The substrate opposite side is provided with the installation interface that is used to install LED bulb 102; Described installation interface comprises the face and the hole that is connected that contacts with LED bulb 102 on the extrusion pressing type radiator 103 that be positioned at.6 flange fixing holes on the installation interface of extrusion pressing type radiator 103 are distributed on the diameter D1, and diameter D1 is that LED bulb 102 D outer diameter subtract the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again.Extrusion pressing type radiator 103 is installed in the lamp housing support 101 through radiator hold-down screw 104.LED bulb 102 is fixed on through bulb hold-down screw 105 on the installation interface of extrusion pressing type radiator 103, and lamp fixed support 108 is fixed on the lamp housing support 101 through stiffener 114 and set bolt 109.
bulb 102 is LED bulbs of tool waterproof and dustproof function.
The constructive method of the LED bulb of tool waterproof and dustproof function: through bonding ray machine module on flanged (FLGD) heat conduction support of a metal; Be centered around the edge of ray machine module with annular nonmetallic support lining; And support lining is fixed on the heat conduction support; With heat conduction support and support lining is the installation of carrying out the bulb parts of bulb structure center constituting the LED bulb, thereby makes simple in structure smooth between ray machine module and heat conduction support, is beneficial to the heat radiation of LED; Described ray machine module is formed by ray machine template, led chip group and relevant circuit and through solid crystalline substance and encapsulation, or wherein also is integrated with the powered chip, and the LED bulb is installed on the installation interface through flange.Said flanged (FLGD) heat conduction stent diameter is the bulb D outer diameter, and the bulb D outer diameter becomes W=1.1812e with the LED bulb power upper limit W of formation 0.0361D Relation, at W=1.1812e 0.0361D Relation curve on D get the LED bulb that discrete numerical value makes up a plurality of fixedly bulb D outer diameter sizes, to improve the interchangeability and the versatility of LED bulb; In said bulb D outer diameter, at W=1.1812e 0.0361D Relation curve on, D is a lower limit with 20mm, is the upper limit with 130mm, per 10 millimeters is 1 section, is divided into 12 sections and constitutes limited amount bulb external diameter specifications, comes the further interchangeability and the versatility of raising LED bulb with a spot of bulb external diameter specification; The installation interface of corresponding extrusion pressing type radiator is provided with the flange fixing hole on said flanged (FLGD) heat conduction support.Said support lining carries out hot pressing through projection on the support lining and the riveted holes on the heat conduction support and is riveted on the heat conduction support; Described ray machine template is the metal material heat-conducting substrate, obtains circuit through the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it; Ray machine module outer ring is surrounded by the nonmetallic support lining of annular; Sprayed with fluorescent powder covers transparent silica gel again on the led chip on the said ray machine module; The blue ruddiness proportional arrangement that perhaps the led chip quantity on the ray machine module is needed by plant, the led chip that welding is good only covers the transparent silica gel encapsulation; Perhaps, the led chip on the said ray machine module is only by transparent silica gel encapsulation, the outer convex inner cover that inboard coating fluorescent material is set then on the ray machine module after encapsulation; Not sealing of led chip on the perhaps said ray machine module, the outer spill inner cover that the transparent insulation conductive fluid is housed that is provided with is provided with fluorescent material in the transparent insulation conductive fluid, the elasticity inner cover that said spill inner cover is slim concave inward structure on the ray machine module; Described luminous intensity distribution optical lens directly is bonded on the support lining; Also be provided with the lens snap ring outside the support lining and block the luminous intensity distribution optical lens; Or directly be bonded with outer bulb envelope, thereby the ray machine module is enclosed in the waterproof closed area of support lining, heat conduction support and outer bulb envelope or luminous intensity distribution optical lens; For preventing the lens accidental, be provided with lens snap ring hold-down screw the lens snap ring is fixed on the support lining.Offer perforation on said heat conduction support and the support lining; To insert perforation with the public head of the electric connector of contact pin; And be that stiff end is fixed to insert the inner part of bulb; Ray machine module welding in the tail end of contact pin and the LED bulb makes to form a simple electric interfaces on the LED bulb outer surface; Through to the eccentric position in the public head of said electric connector hole on the heat conduction support and the qualification of the public stiff end size of electric connector, make the ray machine template in the LED bulb can satisfy needs and the contraposition needs of arranging led chip and driving power chip; The electric connector of described band contact pin is four needle constructions, and wherein, two pins are that power supply inserts; Two pins insert for control; Said stiff end is nut fixed form or welded ring fixed form; When stiff end is the nut fixed form, between public head of electric connector and heat conduction support, increases waterproof apron and carry out waterproof; For preventing rotation, on the public head of electric connector anti-slip tank is set, perforation place of described heat conduction support is provided with respective bump.
The LED bulb of said method is realized in , comprises flanged (FLGD) heat conduction support 3, and heat conduction support 3 is provided with support lining 5, is provided with ray machine module 4 between heat conduction support 3 and the support lining 5, and support lining 5 is centered around around the ray machine module 4; Heat conduction support 3 is provided with support lining riveted holes 302, and support lining riveted holes 302 matches fixing with support lining projection 501 on the support lining 5, also is provided with solder joint 21, an interface public affairs fixing hole 22 and the bulb mounting flange fixing hole 301 of ray machine module on the heat conduction support 3.Also be provided with power supply or control end solder joint hole 502 on the support lining 5, hot support 3, support lining 5 and ray machine module 4 are formed the LED ray machine module of LED band heat conduction supports, like Fig. 5, Fig. 6 and shown in Figure 7.The ray machine module is formed by ray machine template, led chip group and relevant circuit and through solid crystalline substance and encapsulation, or wherein also is integrated with the powered chip.Described ray machine template is the metal material heat-conducting substrate, obtains circuit through the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it.Led chip is provided with the transparent silica gel of encapsulation usefulness outward on the said ray machine module 4, and the ray machine module 4 peripheral hardware convex inner covers 6 of said band transparent silica gel, and convex inner cover 6 internal layers are provided with fluorescent coating, and are as shown in Figure 8; Perhaps said ray machine module 4 does not encapsulate silica gel; The said ray machine module 4 outer spill inner covers 61 that the transparent insulation conductive fluid is housed that are provided with; Led chip is immersed in the transparent insulation conductive fluid; Be provided with fluorescent material in the transparent insulation conductive fluid, said spill inner cover 61 is the elasticity inner cover of cross section slim concave inward structure shown in figure 10, and is as shown in Figure 9.Said on heat conduction support 3, on the zone outside the support lining 5, be provided with lens snap ring 8 and block luminous intensity distribution optical lens 7, or directly be bonded with outer bulb envelope 9, shown in figure 23.
said heat conduction support 3 is provided with electric connector; Shown in figure 11; Comprise public 11 of electric connector, public 11 of said electric connector is provided with contact pin 17, the contact pin solder joint 19 of contact pin 17 rears and 4 welding of ray machine module; Wherein: 2 pins are welded on power end, and 2 pins are welded on control end; Public 11 of said electric connector passes and is provided with stiff end 15 behind the public fixing hole 22 of connector on the LED bulb and fixes; Public 11 female 10 of electric connector with the band jack of electric connector is connected, and female 10 of electric connector links to each other with cable.Said stiff end 15 is that welded ring is shown in figure 12; Perhaps said stiff end 15 is a hold-down nut, on public 11 of the electric connector waterproof apron caulking groove 18 is set also, waterproof apron 16 is set, like Figure 13 and shown in Figure 14 in the waterproof apron caulking groove 18; For preventing rotation, on public 11 of the electric connector anti-slip tank 26 is set, described heat conduction support 3 perforation place are provided with respective bump, like Figure 12, Figure 13, Figure 14 and shown in Figure 15.
electric connector female 10 (female head of bending electric connector shown in figure 17 and the female head of straight shape electric connector shown in Figure 180) is provided with three hole flanges; And fix with the substrate of extrusion pressing type radiator 103 through the female hold-down screw 25 of three hole flanges and connector; And also be provided with secured adjusted rubber cushion 24 between flange and the substrate; Guarantee that the anti-water surface is tight, shown in figure 11.Public 11 of said electric connector is provided with external screw thread; Screw-internal thread fit through hold-down nut 28 on female 10 of external screw thread and the electric connector is fixed on public 11 of the electric connector; Contact pin solder joint 19 ends are provided with ring cover 62 outward and hide as decorating on public 11 of the bulb internal electric connector, and are shown in figure 16.Female 10 of said electric connector is provided with caulking groove, is provided with waterproof apron 16 in the caulking groove.Female 10 of said electric connector also can be the female head of the straight shape electric connector of free-standing shown in figure 19, can become on-fixed to be connected with electric connector public affairs capitiform, only needs butt joint to insert and gets final product, and is applicable to the indoor environment use that does not need waterproof.
In present embodiment, also can adopt the LED bulb of arranging intensive, as 24, Figure 25 and shown in Figure 26; Lamp housing bonnet 113 also can not exclusively seal uncovered, like Figure 27, Figure 28 and shown in Figure 29.
During accident of the present invention, only need directly unload LED bulb 102,, just can overhaul easily and more change the bulb like Fig. 1, Figure 24 and shown in Figure 27 from extrusion pressing type radiator 103.
Among the present invention; LED bulb D outer diameter becomes the relation of W=1.1812e0.0361D with the LED bulb power W upper limit of formation; D gets the LED bulb that discrete numerical value makes up a plurality of fixedly bulb D outer diameter sizes on the relation curve of W=1.1812e0.0361D, to improve the interchangeability and the versatility of LED bulb.On the relation curve of W=1.1812e0.0361D; D is a lower limit with 20mm, is the upper limit with 130mm, and per 10 millimeters is 1 section; Be divided into 12 sections and constitute limited amount bulb external diameter specification, ensure interchangeability and the versatility of implementing the LED bulb with a spot of bulb external diameter specification.Flange fixing hole distribution circle D1 receive the influence of the screw that uses size, diameter D1 subtracts the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again for the bulb D outer diameter; Bulb wire hole distance L (being the eccentric position of the public head of electric connector on the heat conduction support) according to the form below value.Bulb appearance and size D outer diameter among Figure 20 and Figure 21, flange fixing hole distribution circle diameter D1, radiator D outer diameter 3 is by the manufacturing of regulation, and relative dimensions is provided by Figure 22 and Figure 30 following table.

Claims (10)

1. adopt the LED Projecting Lamp of extrusion pressing type radiator; It is characterized in that: comprise lamp housing support (101) and LED bulb (102); Lamp housing support (101) is for there being the rectangular box of an opening; Be provided with extrusion pressing type radiator (103) in the lamp housing support (101); Lamp housing support (101) is provided with an above bulb installation interface hole on the face relative with opening, lamp housing support (101) is provided with air vent except that opening and other faces that are provided with that face of bulb installation interface hole, and lamp housing support (101) installs and fixes through the fixation kit that is arranged on both sides; LED bulb (102) sees through bulb installation interface hole and is installed on the extrusion pressing type radiator (103).
2. the LED Projecting Lamp of employing extrusion pressing type radiator according to claim 1; It is characterized in that: described fixation kit comprises lamp fixed support (108) and stiffener (114); Stiffener (114) is fixedly installed on lamp housing support (101) inside, and lamp fixed support (108) fixes whole lamp housing support (101) in lamp housing support (101) outside through being connected with stiffener (114); The LED Projecting Lamp of described employing extrusion pressing type radiator also comprises Wiring harness connector (106), and Wiring harness connector (106) is used for a plurality of LED bulbs (102) are inserted power supply and control circuit.
3. the LED Projecting Lamp of employing extrusion pressing type radiator according to claim 2; It is characterized in that: the LED Projecting Lamp of described employing extrusion pressing type radiator also comprises angular adjustment assembling (112) and lamp housing bonnet (113); Angular adjustment assembling (112) is arranged on the junction of lamp fixed support (108) and stiffener (114); Lamp housing bonnet (113) is arranged on the opening part of lamp housing support (101), and lamp housing bonnet (113) is provided with air vent.
4. the LED Projecting Lamp of employing extrusion pressing type radiator according to claim 1 is characterized in that: described extrusion pressing type radiator (103) comprises substrate, and substrate one side is provided with fin; The substrate opposite side is provided with the installation interface that is used to install LED bulb (102); Described installation interface comprises that being positioned at extrusion pressing type radiator (103) goes up the face and the hole that is connected that contacts with LED bulb (102).
5. the LED Projecting Lamp of employing extrusion pressing type radiator according to claim 4; It is characterized in that: 6 flange fixing holes on the installation interface of described extrusion pressing type radiator (103) are distributed on the diameter D1, and diameter D1 is that LED bulb (102) D outer diameter subtracts the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again.
6. according to the LED Projecting Lamp of the described employing extrusion pressing type of the arbitrary claim of claim 1 to 5 radiator; It is characterized in that; Described LED bulb (102) is the LED bulb of tool waterproof and dustproof function, constitutes: through bonding ray machine module on flanged (FLGD) heat conduction support of a metal, be centered around the edge of ray machine module with annular nonmetallic support lining; And support lining is fixed on the heat conduction support; With heat conduction support and support lining is the installation of carrying out the bulb parts of bulb structure center constituting the LED bulb, thereby makes simple in structure smooth between ray machine module and heat conduction support, is beneficial to the heat radiation of LED; Described ray machine module is formed by ray machine template, led chip group and relevant circuit and through solid crystalline substance and encapsulation, or wherein also is integrated with the powered chip, and the LED bulb is installed through flange.
7. the LED Projecting Lamp of employing extrusion pressing type radiator according to claim 6 is characterized in that: said flanged (FLGD) heat conduction stent diameter is the bulb D outer diameter, and the bulb D outer diameter becomes W=1.1812e with the LED bulb power upper limit W of formation 0.0361DRelation, at W=1.1812e 0.0361DRelation curve on D get the LED bulb that discrete numerical value makes up a plurality of fixedly bulb D outer diameter sizes, to improve the interchangeability and the versatility of LED bulb; In said bulb D outer diameter, at W=1.1812e 0.0361DRelation curve on, D is a lower limit with 20mm, is the upper limit with 130mm, per 10 millimeters is 1 section, is divided into 12 sections and constitutes limited amount bulb external diameter specifications, comes the further interchangeability and the versatility of raising LED bulb with a spot of bulb external diameter specification; The installation interface of corresponding extrusion pressing type radiator (103) is provided with the flange fixing hole on said flanged (FLGD) heat conduction support.
8. the LED Projecting Lamp of employing extrusion pressing type radiator according to claim 6 is characterized in that: said support lining carries out hot pressing through projection on the support lining and the riveted holes on the heat conduction support and is riveted on the heat conduction support; Described ray machine template is the metal material heat-conducting substrate, obtains circuit through the PCB printed-board technology; Or be the nonmetallic materials heat-conducting substrate, adopt the chimeric circuit of silver slurry printed circuit technique on it; Ray machine module outer ring is surrounded by the nonmetallic support lining of annular; Sprayed with fluorescent powder covers transparent silica gel again on the led chip on the said ray machine module; The blue ruddiness proportional arrangement that perhaps the led chip quantity on the ray machine module is needed by plant, the led chip that welding is good only covers the transparent silica gel encapsulation; Perhaps, the led chip on the said ray machine module is only by transparent silica gel encapsulation, the outer convex inner cover that inboard coating fluorescent material is set then on the ray machine module after encapsulation; Not sealing of led chip on the perhaps said ray machine module, the outer spill inner cover that the transparent insulation conductive fluid is housed that is provided with is provided with fluorescent material in the transparent insulation conductive fluid, the elasticity inner cover that said spill inner cover is slim concave inward structure on the ray machine module; Described luminous intensity distribution optical lens directly is bonded on the support lining; Also be provided with the lens snap ring outside the support lining and block the luminous intensity distribution optical lens; Or directly be bonded with outer bulb envelope, thereby the ray machine module is enclosed in the waterproof closed area of support lining, heat conduction support and outer bulb envelope or luminous intensity distribution optical lens; For preventing the lens accidental, be provided with lens snap ring hold-down screw the lens snap ring is fixed on the support lining.
9. the LED Projecting Lamp of employing extrusion pressing type radiator according to claim 6; It is characterized in that: offer perforation on said heat conduction support and the support lining; To insert perforation with the public head of the electric connector of contact pin; And be that stiff end is fixed to insert the inner part of bulb, the ray machine module welding in the tail end of contact pin and the LED bulb makes simple electric interfaces of formation on the LED bulb outer surface; Through to the eccentric position in the public head of said electric connector hole on the heat conduction support and the qualification of the public stiff end size of electric connector, make the ray machine template in the LED bulb can satisfy needs and the contraposition needs of arranging led chip and driving power chip; The electric connector of described band contact pin is four needle constructions, and wherein, two pins are that power supply inserts; Two pins insert for control; Said stiff end is nut fixed form or welded ring fixed form; When stiff end is the nut fixed form, between public head of electric connector and heat conduction support, increases waterproof apron and carry out waterproof; For preventing rotation, on the public head of electric connector anti-slip tank is set, perforation place of described heat conduction support is provided with respective bump.
10. the LED Projecting Lamp of employing extrusion pressing type radiator according to claim 9; It is characterized in that: on the installation interface of said extrusion pressing type radiator (103) substrate with the heat conduction support (3) of LED bulb (102) on the public head of electric connector (a 11) correspondence position be provided with the female head of electric connector (10), on the female head of electric connector (10) 3 hole flanges are set; After only needing when LED bulb (102) is installed public head of electric connector (11) and electric connector female (10) docked, fixed L ED bulb (102) is promptly realized being electrically connected of LED bulb again; On the female head of electric connector (10) caulking groove is set, waterproof apron (16) is set in the caulking groove carries out waterproof; Between female head of electric connector (10) and extrusion pressing type radiator (103) substrate, be provided with secured adjusted rubber cushion (24) and regulate thickness, guarantee that the anti-water surface is tight; Or external screw thread is set on the public head of electric connector (11) fixedly carries out waterproof with the screw-internal thread fit that the female head of the electric connector that is provided with waterproof apron (16) (10) is gone up hold-down nut; Or the LED bulb is electrically connected employing cable fixing head lead-in wire.
CN201210253804.3A 2012-07-23 2012-07-23 LED (Light-Emitting Diode) project lamp utilizing extrusion type heat radiator Active CN102818181B (en)

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CN201210253804.3A CN102818181B (en) 2012-07-23 2012-07-23 LED (Light-Emitting Diode) project lamp utilizing extrusion type heat radiator
KR1020157004538A KR101796654B1 (en) 2012-07-23 2013-07-23 Method For Forming a Highly-Interchangeable And Universal LED Bulb, Flange-Type Support LED Bulb, And LED Lamp
PCT/CN2013/000881 WO2014015657A1 (en) 2012-07-23 2013-07-23 Method for forming a highly-interchangeable and universal led bulb, flange-type-support led bulb, and led lamp

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