CN102817877A - Water switch control valve - Google Patents

Water switch control valve Download PDF

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Publication number
CN102817877A
CN102817877A CN2011101543340A CN201110154334A CN102817877A CN 102817877 A CN102817877 A CN 102817877A CN 2011101543340 A CN2011101543340 A CN 2011101543340A CN 201110154334 A CN201110154334 A CN 201110154334A CN 102817877 A CN102817877 A CN 102817877A
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valve
pilot
main valve
valve body
main
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唐群国
孙旭东
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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Abstract

本发明提供了一种水压开关控制阀,包括主阀芯、主阀体、阀盖、先导阀阀芯和先导阀体,先导阀体安装在主阀芯和阀盖之间,先导阀阀芯穿过阀盖压在先导阀体上,主阀芯、先导阀体和主阀体构成先导阀回路,先导阀阀芯控制该先导阀回路的通断。所述先导阀回路中有一阻尼孔,所述阻尼孔位于主阀芯上,连通主阀芯的上腔与下腔。该开关阀采用先导式结构,使阀的开启和关闭更加平稳,主阀芯采用平板阀结构,先导阀采用锥阀结构,密封性好,且通过阻尼孔前后形成的压差作用在主阀芯上,开启主阀口,有利于减小开启控制力,特别适用于系统压力高及流量较大的场合。

Figure 201110154334

The invention provides a water pressure switch control valve, comprising a main valve core, a main valve body, a valve cover, a pilot valve core and a pilot valve body, the pilot valve body is installed between the main valve core and the valve cover, and the pilot valve valve The core passes through the bonnet and is pressed on the pilot valve body, the main valve core, the pilot valve body and the main valve body form a pilot valve circuit, and the pilot valve spool controls the on-off of the pilot valve circuit. There is a damping hole in the pilot valve circuit, and the damping hole is located on the main valve core and communicates with the upper cavity and the lower cavity of the main valve core. The on-off valve adopts a pilot-operated structure, which makes the opening and closing of the valve more stable. The main valve core adopts a flat valve structure, and the pilot valve adopts a cone valve structure, which has good sealing performance, and the pressure difference formed before and after the damping hole acts on the main valve core. On the other hand, opening the main valve port is beneficial to reduce the opening control force, especially suitable for occasions with high system pressure and large flow.

Figure 201110154334

Description

一种水压开关控制阀A water pressure switch control valve

技术领域 technical field

本发明涉及水液压传动系统中使用的一种水压开关控制阀,特别适用于高压大流量的场合,用来控制液流的通断。The invention relates to a water pressure switch control valve used in a water hydraulic transmission system, which is especially suitable for the occasion of high pressure and large flow, and is used to control the on-off of the liquid flow.

背景技术 Background technique

水液压传动技术具有清洁环保、阻燃、与产品相容性好等优点,具有广阔的应用前景。在水液压系统中,开关阀是一种基本控制元件,其性能的好坏对水液压系统的工作可靠性有很大影响。目前在水液压系统中大多使用的是直动型电磁开关阀,该阀的开启是通过电磁铁产生的电磁力直接作用在阀芯上实现的,阀芯关闭则靠阀芯的复位弹簧力驱动,因此不适用于系统压力高、流量较大的场合。Water-hydraulic transmission technology has the advantages of cleanness, environmental protection, flame retardancy, and good compatibility with products, and has broad application prospects. In the water hydraulic system, the on-off valve is a basic control element, and its performance has a great influence on the reliability of the water hydraulic system. At present, most of the water hydraulic systems use direct-acting electromagnetic switch valves. The opening of the valve is realized by the electromagnetic force generated by the electromagnet directly acting on the valve core, and the closing of the valve core is driven by the reset spring force of the valve core. , so it is not suitable for occasions with high system pressure and large flow.

发明内容 Contents of the invention

本发明主要针对直动型电磁开关阀的上述不足,提供一种针对系统压力高、流量较大的场合使用的手动开关阀,它操作方便,工作可靠,能较好地实现对水压系统的液流方向控制。The present invention mainly aims at the above-mentioned shortcomings of the direct-acting electromagnetic switch valve, and provides a manual switch valve for use in occasions with high system pressure and large flow. Liquid flow direction control.

本发明提供了一种水压开关控制阀,包括主阀芯、主阀体和阀盖,其特征在于,它还包括先导阀阀芯和先导阀体,先导阀体安装在主阀芯和阀盖之间,先导阀阀芯穿过阀盖压在先导阀体上,主阀芯、先导阀体和主阀体构成先导阀回路,先导阀阀芯控制该先导阀回路的通断。The invention provides a water pressure switch control valve, which includes a main valve core, a main valve body and a valve cover, and is characterized in that it also includes a pilot valve core and a pilot valve body, and the pilot valve body is installed on the main valve core and the valve Between the covers, the pilot valve spool passes through the valve cover and presses on the pilot valve body. The main valve core, pilot valve body and main valve body form a pilot valve circuit, and the pilot valve spool controls the on-off of the pilot valve circuit.

进一步的,所述先导阀回路为一流体通道回路,该回路中有一阻尼孔,所述阻尼孔位于主阀芯上,连通主阀芯的上腔与下腔。Further, the pilot valve circuit is a fluid channel circuit, and there is a damping hole in the circuit, and the damping hole is located on the main valve core and communicates with the upper chamber and the lower chamber of the main valve core.

进一步的,主阀芯和主阀体之间、先导阀体和主阀芯之间、先导阀阀芯和阀盖之间、先导阀体和主阀体之间、阀盖和主阀体之间采用TX工程塑料密封环密封。Further, between the main valve core and the main valve body, between the pilot valve body and the main valve core, between the pilot valve core and the valve cover, between the pilot valve body and the main valve body, between the valve cover and the main valve body The space is sealed with TX engineering plastic sealing ring.

进一步的,主阀芯采用30%碳纤增强聚醚醚酮制成,由主阀弹簧压紧在主阀体的阀座孔上。Further, the main valve core is made of 30% carbon fiber reinforced polyether ether ketone, and is pressed against the valve seat hole of the main valve body by the main valve spring.

进一步的,它还包括把手,把手与先导阀芯连接,旋转把手,能够使先导阀芯打开或关闭。Further, it also includes a handle, which is connected with the pilot spool, and the handle can be turned to open or close the pilot spool.

进一步的,先导阀体和阀盖均通过螺纹旋紧在主阀体上。Further, both the pilot valve body and the valve cover are screwed onto the main valve body through threads.

本发明相比现有直动型水压开关阀具有如下优点:Compared with the existing direct-acting hydraulic switch valve, the present invention has the following advantages:

1.该开关阀采用手动控制方式,操作省力,可以较好地克服电磁阀工作时发热及由于吸力有限而导致的应用范围受限、可靠性差等问题。1. The on-off valve adopts manual control mode, which saves labor and can better overcome the problems of heat generation when the solenoid valve is working, limited application range and poor reliability due to limited suction.

2.该开关阀采用先导式结构,使阀的开启和关闭更加平稳,主阀芯采用平板阀结构,先导阀采用锥阀结构,密封性好。2. The on-off valve adopts a pilot-operated structure, which makes the opening and closing of the valve more stable. The main valve core adopts a flat valve structure, and the pilot valve adopts a cone valve structure, which has good sealing performance.

3.该开关阀主阀芯和阀体孔之间采用TX工程塑料密封环密封,密封效果更好,且避免了使用组合密封等密封方式时存在的摩擦阻力大的问题,在保证良好密封的前提下有利于提高阀的响应速度。3. The main spool of the on-off valve and the valve body hole are sealed with TX engineering plastic sealing ring, which has a better sealing effect and avoids the problem of large frictional resistance when using combined sealing and other sealing methods. Under the premise, it is beneficial to improve the response speed of the valve.

4.该开关阀通过阻尼孔前后形成的压差作用在主阀芯上,开启主阀口,有利于减小开启控制力,特别适用于系统压力高及流量较大的场合;同时主阀芯采用30%碳纤增强聚醚醚酮(PEEK)塑料制成,具有良好的耐蚀性和自润滑性,使主阀芯具有更好的工作性能。4. The on-off valve acts on the main valve core through the pressure difference formed before and after the damping hole to open the main valve port, which is beneficial to reduce the opening control force, and is especially suitable for occasions with high system pressure and large flow; at the same time, the main valve core It is made of 30% carbon fiber reinforced polyetheretherketone (PEEK) plastic, which has good corrosion resistance and self-lubricating property, so that the main valve core has better working performance.

附图说明 Description of drawings

图1是本发明所述的水压开关控制阀的机械结构示意图。Fig. 1 is a schematic diagram of the mechanical structure of the water pressure switch control valve of the present invention.

具体实施方式 Detailed ways

下面结合附图具体说明本发明的技术方案。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings.

如图1所示,本发明所述的水压开关控制阀包括:主阀芯1、密封环2、主阀弹簧3、先导阀体4、先导阀阀芯9、阀盖10、主阀体13、锁紧螺母6、压花把手7和球形堵头14。其中主阀为平板阀结构,先导阀为锥阀结构,主阀芯1由主阀弹簧3压紧在主阀体13的阀座孔上,使用TX工程塑料密封环2实现主阀芯1和阀体孔之间的密封,先导阀体4通过螺纹安装在主阀体13上,采用O型密封圈12实现它们之间的静密封,阀盖10也通过螺纹旋紧在主阀体13上,使用O型密封圈5实现密封,先导阀阀芯9通过螺纹旋入阀盖10后压在先导阀体4上,先导阀阀芯9和阀盖10之间采用O型密封圈11密封,锁紧螺母6可以固定先导阀芯9位置,压花把手7通过销8与先导阀芯9联接,球形堵头14用以封闭主阀体13上盲孔n的工艺孔j。主阀上腔b位于主阀芯1和先导阀体4之间,通孔a是主阀芯1上的径向通孔,阻尼孔c位于主阀芯1轴线上,连通通孔a和主阀上腔b,先导阀腔f位于先导阀体4和阀盖10之间,先导阀体4上通孔d连通了主阀上腔b和先导阀腔f,先导阀体4上盲孔e位于先导阀体轴线处,盲孔m则位于先导阀体径向,连通先导阀体4上盲孔e和主阀体13上凹形环槽h,凹形环槽h可以确保先导阀体4上的盲孔m和主阀体13上的盲孔n相通,主阀体13上的盲孔n用以连通阀的出口A,先导阀体4上的盲孔g还有一对称盲孔用于装配或拆卸时转动先导阀体用。As shown in Figure 1, the water pressure switch control valve of the present invention includes: main valve core 1, sealing ring 2, main valve spring 3, pilot valve body 4, pilot valve core 9, valve cover 10, main valve body 13. Lock nut 6, embossed handle 7 and spherical plug 14. The main valve is a flat valve structure, the pilot valve is a cone valve structure, the main valve core 1 is pressed on the valve seat hole of the main valve body 13 by the main valve spring 3, and the main valve core 1 and the main valve core 1 are realized by using the TX engineering plastic sealing ring 2. The sealing between the valve body holes, the pilot valve body 4 is installed on the main valve body 13 through threads, and the O-ring 12 is used to realize the static sealing between them, and the valve cover 10 is also screwed on the main valve body 13 through threads , the O-ring 5 is used to achieve sealing, the pilot valve spool 9 is screwed into the bonnet 10 through threads and then pressed on the pilot valve body 4, and the space between the pilot valve spool 9 and the bonnet 10 is sealed with an O-ring 11 , The lock nut 6 can fix the position of the pilot valve core 9, the embossed handle 7 is connected with the pilot valve core 9 through the pin 8, and the spherical plug 14 is used to close the process hole j of the blind hole n on the main valve body 13. The upper cavity b of the main valve is located between the main valve core 1 and the pilot valve body 4, the through hole a is a radial through hole on the main valve core 1, and the damping hole c is located on the axis of the main valve core 1, communicating with the through hole a and the main valve body. Valve upper cavity b, pilot valve cavity f are located between the pilot valve body 4 and the valve cover 10, the through hole d on the pilot valve body 4 communicates with the main valve upper cavity b and the pilot valve cavity f, and the blind hole e on the pilot valve body 4 Located on the axis of the pilot valve body, the blind hole m is located in the radial direction of the pilot valve body, connecting the blind hole e on the pilot valve body 4 and the concave annular groove h on the main valve body 13, the concave annular groove h can ensure that the pilot valve body 4 The blind hole m on the main valve body 13 communicates with the blind hole n on the main valve body 13. The blind hole n on the main valve body 13 is used to communicate with the outlet A of the valve. The blind hole g on the pilot valve body 4 also has a symmetrical blind hole for Used to rotate the pilot valve body during assembly or disassembly.

本发明所述的水压开关控制阀的开关控制采用了先导式结构,主阀芯1、先导阀体4和主阀体13构成了先导阀回路,先导阀芯9控制该先导阀回路的通断。其工作原理为:将开关阀接入水压系统中时,水进入入口P并通过主阀芯1上的通孔a及阻尼孔c进入主阀上腔b,然后通过先导阀体4上的通孔d进入先导阀腔f,开始时先导阀处于关闭状态,水不流动;旋动开关阀的压花把手7,使先导阀提升打开,这时水通过先导阀体4上盲孔e、m及主阀体13上凹形环槽h和盲孔n流到阀的出口A处,这样就形成了一个先导阀回路,由于水在阻尼孔c的流动使主阀上下腔形成了压力差,当主阀芯下腔所受液体作用力大于上腔液体作用力、弹簧力和摩擦阻力之和时,主阀打开,开关阀接通。要关闭开关阀时,旋转压花把手7,使先导阀关闭,这时先导阀水的流动中断,主阀上下腔没有压差,主阀在弹簧力的作用下关闭,这时开关阀关闭。The switch control of the water pressure switch control valve of the present invention adopts a pilot structure. The main valve core 1, the pilot valve body 4 and the main valve body 13 constitute a pilot valve circuit, and the pilot valve core 9 controls the flow of the pilot valve circuit. broken. Its working principle is: when the on-off valve is connected to the hydraulic system, the water enters the inlet P and enters the upper cavity b of the main valve through the through hole a and the damping hole c on the main valve core 1, and then passes through the hole b on the pilot valve body 4. The through hole d enters the pilot valve chamber f, and the pilot valve is in the closed state at the beginning, and the water does not flow; turn the embossed handle 7 of the switch valve to lift the pilot valve open, and then the water passes through the blind hole e on the pilot valve body 4, m, the concave ring groove h on the main valve body 13 and the blind hole n flow to the outlet A of the valve, thus forming a pilot valve circuit, and the pressure difference between the upper and lower chambers of the main valve is formed due to the flow of water in the damping hole c , when the liquid force on the lower chamber of the main valve core is greater than the sum of the liquid force, spring force and friction resistance in the upper chamber, the main valve is opened and the on-off valve is connected. To close the on-off valve, turn the embossed handle 7 to close the pilot valve. At this time, the flow of water in the pilot valve is interrupted, and there is no pressure difference between the upper and lower chambers of the main valve. The main valve is closed under the action of the spring force, and the on-off valve is closed at this time.

本发明不仅局限于上述具体实施方式,本领域一般技术人员根据本发明公开的内容,可以采用其它多种具体实施方式实施本发明,因此,凡是采用本发明的设计结构和思路,做一些简单的变化或更改的设计,都落入本发明保护的范围。The present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can adopt various other specific embodiments to implement the present invention according to the disclosed content of the present invention. Changes or modified designs all fall within the protection scope of the present invention.

Claims (6)

1.一种水压开关控制阀,包括主阀芯(1)、主阀体(13)和阀盖(10),其特征在于,它还包括先导阀阀芯(9)和先导阀体(4),先导阀体(4)安装在主阀芯(1)和阀盖(10)之间,先导阀阀芯(9)穿过阀盖(10)压在先导阀体(4)上,主阀芯(1)、先导阀体(4)和主阀体(13)构成先导阀回路,先导阀阀芯(9)控制该先导阀回路的通断。1. A water pressure switch control valve, comprising a main valve core (1), a main valve body (13) and a valve cover (10), is characterized in that it also includes a pilot valve spool (9) and a pilot valve body ( 4), the pilot valve body (4) is installed between the main valve core (1) and the bonnet (10), the pilot valve spool (9) passes through the bonnet (10) and presses on the pilot valve body (4), The main valve core (1), the pilot valve body (4) and the main valve body (13) form a pilot valve circuit, and the pilot valve spool (9) controls the on-off of the pilot valve circuit. 2.根据权利要求1所述的水压开关控制阀,其特征在于,所述先导阀回路为一流体通道回路,该回路中有一阻尼孔,所述阻尼孔位于主阀芯(1)上,连通主阀芯(1)的上腔与下腔。2. The water pressure switch control valve according to claim 1, characterized in that, the pilot valve circuit is a fluid channel circuit, and there is a damping hole in the circuit, and the damping hole is located on the main valve core (1), It communicates with the upper cavity and the lower cavity of the main valve core (1). 3.根据权利要求1或2所述的水压开关控制阀,其特征在于,主阀芯(1)和主阀体(13)之间、先导阀体(4)和主阀芯(1)之间、先导阀阀芯(9)和阀盖(10)之间、先导阀体(4)和主阀体(13)之间、阀盖(10)和主阀体(13)之间均密封,特别在主阀芯(1)和主阀体(13)之间采用TX工程塑料密封环密封。3. The water pressure switch control valve according to claim 1 or 2, characterized in that, between the main valve core (1) and the main valve body (13), between the pilot valve body (4) and the main valve core (1) between the pilot valve spool (9) and the bonnet (10), between the pilot valve body (4) and the main valve body (13), and between the bonnet (10) and the main valve body (13) Sealing, especially between the main valve core (1) and the main valve body (13) with a TX engineering plastic sealing ring for sealing. 4.根据权利要求1或2所述的水压开关控制阀,其特征在于,主阀芯(1)采用30%碳纤增强聚醚醚酮制成,由主阀弹簧(3)压紧在主阀体(13)的阀座孔上。4. The water pressure switch control valve according to claim 1 or 2, characterized in that the main valve core (1) is made of 30% carbon fiber reinforced polyether ether ketone, and is pressed against the main valve core by the main valve spring (3). On the seat hole of the valve body (13). 5.根据权利要求1或2所述的水压开关控制阀,其特征在于,它还包括把手(7),把手(7)与先导阀芯(9)连接,旋转把手(7),能够使先导阀芯(9)打开或关闭。5. The water pressure switch control valve according to claim 1 or 2, characterized in that it also includes a handle (7), the handle (7) is connected with the pilot valve core (9), and the handle (7) can be rotated to enable Pilot spool (9) opens or closes. 6.根据权利要求1或2所述的水压开关控制阀,其特征在于,先导阀体(4)和阀盖(10)均通过螺纹旋紧在主阀体(13)上,先导阀芯(9)也通过螺纹旋入阀盖(10)内。6. The water pressure switch control valve according to claim 1 or 2, characterized in that, the pilot valve body (4) and the valve cover (10) are screwed on the main valve body (13) by threads, and the pilot valve core (9) is also screwed in the valve cover (10) by threads.
CN2011101543340A 2011-06-09 2011-06-09 Water switch control valve Pending CN102817877A (en)

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Cited By (6)

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CN103453188A (en) * 2013-09-12 2013-12-18 无锡海德曼医疗设备有限公司 Water pressure switch
CN105570473A (en) * 2016-02-24 2016-05-11 湖北仁创科技有限公司 High-pressure water-mist pilot-operated type non-hydraulic damping electromagnetic distribution valve
CN105587705A (en) * 2016-01-29 2016-05-18 太仓市微贯机电有限公司 Scraping resisting and corrosion resisting pressure stabilizing valve
CN106151145A (en) * 2016-08-27 2016-11-23 中国煤炭科工集团太原研究院有限公司 The pressure pilot operated directional control valve in a kind of water route
CN106838433A (en) * 2017-03-23 2017-06-13 湖南普林斯流体设备制造有限公司 A kind of big oral pore footpath zero leakage magnetic valve
CN111120698A (en) * 2019-12-18 2020-05-08 中国航空工业集团公司西安飞行自动控制研究所 A pilot valve and main valve integrated valve combination

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN103453188A (en) * 2013-09-12 2013-12-18 无锡海德曼医疗设备有限公司 Water pressure switch
CN103453188B (en) * 2013-09-12 2015-07-29 无锡海德曼医疗设备有限公司 Hydraulic pressure switch
CN105587705A (en) * 2016-01-29 2016-05-18 太仓市微贯机电有限公司 Scraping resisting and corrosion resisting pressure stabilizing valve
CN105570473A (en) * 2016-02-24 2016-05-11 湖北仁创科技有限公司 High-pressure water-mist pilot-operated type non-hydraulic damping electromagnetic distribution valve
CN106151145A (en) * 2016-08-27 2016-11-23 中国煤炭科工集团太原研究院有限公司 The pressure pilot operated directional control valve in a kind of water route
CN106151145B (en) * 2016-08-27 2018-06-22 中国煤炭科工集团太原研究院有限公司 A kind of water route pressure resistance pilot operated directional control valve
CN106838433A (en) * 2017-03-23 2017-06-13 湖南普林斯流体设备制造有限公司 A kind of big oral pore footpath zero leakage magnetic valve
CN111120698A (en) * 2019-12-18 2020-05-08 中国航空工业集团公司西安飞行自动控制研究所 A pilot valve and main valve integrated valve combination

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Application publication date: 20121212