CN102816542A - Adhesive and application thereof - Google Patents
Adhesive and application thereof Download PDFInfo
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- CN102816542A CN102816542A CN2012103317461A CN201210331746A CN102816542A CN 102816542 A CN102816542 A CN 102816542A CN 2012103317461 A CN2012103317461 A CN 2012103317461A CN 201210331746 A CN201210331746 A CN 201210331746A CN 102816542 A CN102816542 A CN 102816542A
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- tackiness agent
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- solvent
- butadiene rubber
- metal
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Abstract
The invention belongs to the technical field of adhesives and relates to a solvent adhesive. The adhesive is particularly applied to automobiles, motorcycles, arresters (brake pads) of industrial machinery, clutches, and used for adhesion between metal and metal, metal and composite materials of reinforcement fibers and resin, metal and resin or composite materials and composite materials; and is particularly suitable for short-time adhesion of gaskets (drum type arresters of motorcycles and industrial machinery) cast by aluminum. The adhesive is a solvent adhesive component and comprises, by weight, 8-20 parts of nitrile butadiene rubber or styrene butadiene rubber, 10-35 parts of phenolic resin liquid and 2-6 parts of reactants, wherein the ratio of the solid content of the phenolic resin liquid and the weight of the nitrile butadiene rubber or the styrene butadiene rubber is 0.3-1.6. The adhesive is adhered in heating and pressing modes and dried before adhesion, and adhesive strength and adhesive area can be guaranteed within 20 minutes through the heating and pressing reaction at a temperature of 200 DEG C.
Description
Technical field
The invention belongs to technical field of adhesive, relate to a kind of Solvent Adhesive (adhesive) of use heat reacting resin, be applied to automobile especially; Motorcycle, the brake(-holder) block of industrial machinery (brake facing), clutch coupling; Comprise metal and metal, the matrix material of metal and fortifying fibre and resin, metal and resin or matrix material and matrix material; Especially the short period of time of liner (motor, the drum brake sheet of industrial machinery) that is applicable to aluminum casting is bonding.
Background technology
Liner and friction materials, such as, the drum-type brake pad of motorcycle is generally by liner (aluminium; Duraluminum), adhesive linkage and friction materials constitute, friction materials; In the liner method, the Solvent Adhesive of heat reactivity resin sprays or is coated in friction materials or liner, after the oven dry through adhesive; Through the mode of heating and pressurizing, make friction materials be fixed on the method (the Japanese documentation spy opens 2011-231875) on the liner.Tackiness agent can be expanded in bond locations comprehensively for this method, brings into play strong bond strength.
On the other hand, in aluminium liner bonding, beyond the bonding intensity of force, also elasticity of demand.Particularly the drum-type brake pad of motorcycle if elasticity is too little, can cause the problem that reduces bounding force.To such problem, the tackiness agent that the drum-type brake pad of motorcycle is used generally has elasticity, and after the surface of aluminium handles with phosphoric acid salt etc., sprays or applies with primer.The adhesive power with aluminium is strengthened in such processing.
The above-mentioned friction materials and the fixing means of liner use Solvent Adhesive, such as the method as liner and the friction materials of bonding brake facing, are coated in after the processing such as phosphoric acid salt by tackiness agent with jet pipe or atomizer, scribble the steel plate of primer.Afterwards, adopt seasoning or the furnace drying method of short period of time, let the solvent evaporates of tackiness agent.Afterwards, under the condition of heating and pressurizing, be bonded together liner and friction materials forcefully.
Brake facing tackiness agent has till now all used to comprise toluene the solvent that YLENE etc. are harmful.Perhaps the heating and pressurizing condition is more than 40 minutes.
Summary of the invention
The objective of the invention is for addressing the above problem, and short period of time adherent tackiness agent of a kind of liner (motor, the drum brake sheet of industrial machinery) that is specially adapted to aluminum casting that proposes and using method thereof.The present invention does not use hazardous solvent, and shortens in heating and pressurizing time to 20 minute.
Main technical schemes of the present invention: a kind of tackiness agent; It is characterized in that this tackiness agent is the Solvent Adhesive constituent; Comprise: the paracril of 8-20 weight part or styrene-butadiene rubber(SBR), the resol liquid of 10-35 weight part, and the reagent of 2-6 weight part.
Usually, like aforesaid adhesive compsns, wherein, the solids content of resol liquid is 0.3-1.6 with the ratio of the weight part of paracril or styrene-butadiene rubber(SBR).
Like aforesaid adhesive compsns, reagent wherein comprises silica gel, carbon black, silane coupling agent, the flowers of zinc, lime carbonate, permanent white, DPPD, BHT, BF
9-MEA, or above-mentioned combination.
Like aforesaid adhesive compsns, further comprise the solvent that is less than or equal to 160 weight parts.
Like aforesaid adhesive compsns, solvent wherein comprises butanone, vinyl acetic monomer, dimethylcarbinol, or above-mentioned combination.
Adhesive compsns of the present invention is used in and contains aluminium, duraluminum, and perhaps bond properties requires the material near aluminium.
Adhesive compsns of the present invention, bonding through the mode of heating and pressurizing.
Usually, said tackiness agent is before bonding
,Dry.
Said tackiness agent through the heating and pressurizing more than 200 degrees centigrade reaction, can guarantee bond strength and bond area with interior in 20 minutes.
Tackiness agent of the present invention utilizes flowing of Solvent Adhesive can let tackiness agent be coated in bond locations comprehensively, reaches the equalization of bond area and the performance of the bounding force of brute force.And, the toluene that Solvent Adhesive contained that does not have existing brake facing to use, YLENE.Do not have the glue-line of powder adhesive blocked up, inhomogeneous yet, perhaps can not be coated in liner comprehensively, can not be bonding, and the gas that produces during high temperature sclerous reaction in advance can not discharge and the bubble that brings can not reach problems such as requirement effect by bounding force.Use the aforesaid method of Solvent Adhesive, can satisfy bond area and high-intensity specification simultaneously, be applicable to clutch coupling, the application of brake facing.
The present invention uses harmless solvents such as butanone and vinyl acetic monomer, shortens in heating and pressurizing time to 20 minute.
The mode of practical implementation
Below, through implementing example the present invention is described, but the present invention is not confined to implement example.
Brake facing liner used herein comprises, as long as, the friction materials of being stated below ability is bonding, not special restriction.
The material of liner can be, aluminium contains the sintering metal of aluminium, duraluminum, and bond properties requires the resin near aluminium, the matrix material of metal and resin or fortifying fibre and resin.
The tackiness agent that brake facing is used (binder solution), be coated in friction materials or liner after, need the oven dry.Because the boiling point of solvent is the 50-120 degree, so bake out temperature is normal temperature (15-35 degree), perhaps 70-120 degree.
Liner, friction materials can sprayed or be coated in to the coating of tackiness agent.
Tackiness agent after the coating, because tackiness agent has comprised solvent, than being easier to be penetrated in the friction materials, perhaps is penetrated into primer, and perhaps the processing layer of steel plate can be guaranteed original bond strength more.
Friction materials used in the present invention, as long as can let the brake system of automobile, the material of the damping force of bringing into normal play, not special restriction.
Concrete, as to generally know that except use material, such as the semi-metal fiber, the copper fiber; Brass fiber, polypropylene fibre, fibrous matters such as carbon fibre also have; Resol, epoxy, the matrix material that the thermosetting resin of melamine resin etc. forms.
And the cooperation ratio of above-mentioned materials according to the difference of rubbing characteristics, is suitably regulated.
Embodiment 1
As basic resin, resol liquid 12 weight parts, as reagent, silica gel, carbon black, silane coupling agent, 2 weight parts such as the flowers of zinc, styrene-butadiene rubber(SBR) 12 weight parts are put in the middle of butanone 120 weight parts, after stirring with stirrer, can obtain tackiness agent 1.
Embodiment 2
As basic resin, resol liquid 30 weight parts, as reagent, silica gel, carbon black, silane coupling agent, 4 weight parts such as lime carbonate, paracril 15 weight parts are put in the middle of butanone 140 weight parts, after stirring with stirrer, can obtain tackiness agent 2.
Embodiment 3
As basic resin, resol liquid 35 weight parts, as reagent, silica gel, carbon black, silane coupling agent, 6 weight parts such as permanent white, styrene-butadiene rubber(SBR) 11 weight parts are put in the middle of butanone 160 weight parts, after stirring with stirrer, can obtain tackiness agent 3.
Implement the example 1,2,3 and the tackiness agent of usefulness relatively, be coated in respectively on the aluminium sheet (100mm x 25mm x 2mm), the thickness of bonding coat is 0.1mm.
The aluminium sheet of aforementioned applying adhesive and do not have the gummed aluminium sheet is suppressed with thermocompressor.
Implement the example 1,2,3 and the tackiness agent of usefulness relatively, be coated in respectively on the friction materials, the non-volatile composition of bonding coat does
112g/m 2
The friction materials of aforementioned applying adhesive with the gummed aluminium sheet is arranged, suppress with thermocompressor.
To above-mentioned sample, implement the shearing test test.Experiment is implemented according to JIS D4422-2007.Shearing resistance when normal temperature and 130 degrees centigrade, the judgement of bond area is inserted form 1 to the result.Aluminium sheet and aluminium sheet, the surface covered of friction materials are 100%, and residual adhesive area is calculated, as bond area.
The laboratory sample that aforesaid method is made is made the experimental machine AG-100KNX of institute with Shimano Inc, and translational speed is 10mm/min, shears laboratory sample the maximum load during test destruction fully.Bond area is meant that after the destruction, the state of the adhesive face of tackiness agent and friction materials is with its ratio of chi measurement.Test result is charged to form 1,2.
The bond properties of table 1 aluminium sheet and aluminium sheet
The bond properties of table 2 friction materials and aluminium sheet
From the result of above-mentioned table 1, implement the performance of the tackiness agent self of example 1,2,3, frequently functional than tackiness agent.
From the result of above-mentioned table 2, the bounding force of the enforcement example 1,2,3 of short period of time reaction, bond area can satisfy the specification of car load producer.And car load producer specification is according to general use form, means that friction materials can not come off.
Therefore, tackiness agent of the present invention is to offer the sufficient bond properties of brake(-holder) block.
Then, from top example, the bond properties of the tackiness agent of the enforcement example 1,2,3 of short period of time reaction, frequently functional than tackiness agent.
Claims (9)
1. a tackiness agent is characterized in that this tackiness agent is the Solvent Adhesive constituent, comprising: the paracril of 8-20 weight part or styrene-butadiene rubber(SBR), the resol liquid of 10-35 weight part, and the reagent of 2-6 weight part.
2. tackiness agent as claimed in claim 1 is characterized in that said Solvent Adhesive constituent, and the solids content of resol liquid is 0.3-1.6 with the ratio of the weight part of paracril or styrene-butadiene rubber(SBR).
3. tackiness agent as claimed in claim 1 is characterized in that said reagent comprises silica gel, carbon black, silane coupling agent, the flowers of zinc, lime carbonate, permanent white, DPPD, BHT, BF
9-MEA, or above-mentioned combination.
4. tackiness agent as claimed in claim 1 is characterized in that this adhesive compsns further comprises the solvent that is less than or equal to 160 weight parts.
5. tackiness agent as claimed in claim 3 is characterized in that said solvent comprises butanone, vinyl acetic monomer, dimethylcarbinol, or above-mentioned combination.
6. the usage of tackiness agent as claimed in claim 1 is characterized in that being used to contain aluminium, duraluminum, and perhaps bond properties requires the material near aluminium.
7. like the usage of claim 1 or 6 described tackiness agents, it is characterized in that through the mode of heating and pressurizing bonding.
8. like the usage of claim 1 or 6 described tackiness agents, it is characterized in that this tackiness agent before bonding, dries.
9. like the usage of claim 1 or 6 described tackiness agents, it is characterized in that 20 minutes with interior required bond strength and the bond area of reaching through the reaction of the heating and pressurizing more than 200 degrees centigrade.
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CN2012103317461A CN102816542A (en) | 2012-09-10 | 2012-09-10 | Adhesive and application thereof |
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CN2012103317461A CN102816542A (en) | 2012-09-10 | 2012-09-10 | Adhesive and application thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107660260A (en) * | 2015-02-17 | 2018-02-02 | 法雷奥摩擦材料公司 | It is included in the frictional disk of the friction lining bonded under uncrosslinked state |
CN113775681A (en) * | 2021-07-23 | 2021-12-10 | 福建省晋江凯燕新材料研究院有限公司 | Wear-resistant anti-cracking environment-friendly friction material and product thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102101990A (en) * | 2010-11-04 | 2011-06-22 | 博野县华月输送带产业科技发展有限公司 | Special adhesive layer and preparation method thereof |
CN102108274A (en) * | 2011-01-27 | 2011-06-29 | 安徽安大中鼎橡胶技术开发有限公司 | Phenolic-nitrile rubber hot vulcanized adhesive and preparation method thereof |
-
2012
- 2012-09-10 CN CN2012103317461A patent/CN102816542A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102101990A (en) * | 2010-11-04 | 2011-06-22 | 博野县华月输送带产业科技发展有限公司 | Special adhesive layer and preparation method thereof |
CN102108274A (en) * | 2011-01-27 | 2011-06-29 | 安徽安大中鼎橡胶技术开发有限公司 | Phenolic-nitrile rubber hot vulcanized adhesive and preparation method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107660260A (en) * | 2015-02-17 | 2018-02-02 | 法雷奥摩擦材料公司 | It is included in the frictional disk of the friction lining bonded under uncrosslinked state |
CN113775681A (en) * | 2021-07-23 | 2021-12-10 | 福建省晋江凯燕新材料研究院有限公司 | Wear-resistant anti-cracking environment-friendly friction material and product thereof |
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Application publication date: 20121212 |