CN102814943A - Automatic traceless degating injection mold - Google Patents
Automatic traceless degating injection mold Download PDFInfo
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- CN102814943A CN102814943A CN2012102950211A CN201210295021A CN102814943A CN 102814943 A CN102814943 A CN 102814943A CN 2012102950211 A CN2012102950211 A CN 2012102950211A CN 201210295021 A CN201210295021 A CN 201210295021A CN 102814943 A CN102814943 A CN 102814943A
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- 238000002347 injection Methods 0.000 title claims abstract description 10
- 239000007924 injection Substances 0.000 title claims abstract description 10
- 239000002699 waste material Substances 0.000 abstract description 8
- 238000001746 injection moulding Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000002844 melting Methods 0.000 abstract description 3
- 230000008018 melting Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
一种自动无痕迹去浇口注塑模具包括:型腔、制品、浇口切刀、型芯、浇口切刀固定板、浇口切刀顶出板、定模板、油缸。浇口切刀固定在浇口切刀固定板上,浇口切刀固定板再装在浇口切刀顶出板上,浇口切刀顶出板和油缸连接,油缸装在动模板的下面。该注塑模具可以对应用最普遍的侧浇口自动切除浇口废料,并且是在塑料熔融的状态下去除浇口,可以做到完全无痕迹。在浇口没有痕迹的情况下,浇口就可以做得大一点,加快注塑的充填速度,这样可以多方面地降低劳动强度、提高生产效率,提高制品的质量。
An automatic non-trace gate removal injection mold includes: a mold cavity, a product, a gate cutter, a core, a gate cutter fixing plate, a gate cutter ejector plate, a fixed template, and an oil cylinder. The gate cutter is fixed on the gate cutter fixed plate, and the gate cutter fixed plate is installed on the gate cutter ejector plate, and the gate cutter ejector plate is connected with the oil cylinder, and the oil cylinder is installed under the movable template . The injection mold can automatically remove gate waste for the most commonly used side gate, and the gate is removed in the state of plastic melting, which can be completely traceless. In the case that there is no trace of the gate, the gate can be made larger to speed up the filling speed of injection molding, which can reduce labor intensity, improve production efficiency, and improve product quality in many ways.
Description
技术领域 technical field
本发明涉及自动无痕迹去浇口注塑模具,属机械工装模具领域。 The invention relates to an automatic non-trace degating injection mold, which belongs to the field of mechanical tooling moulds. the
背景技术 Background technique
目前,塑料制品已越来越多地应用到人们的日常生活中。塑料制品在生产时一般通过模具注塑成型,成型后一般都要去掉流道废料。目前一般有两种方式去流道废料:一是注塑完成后手工剥离流道废料;二是通过模具自动切除流道废料,如点浇口、潜伏式浇口。无论是哪一种方式,都是在制品冷却后去除,会在制品上留下浇口痕迹。并且,手工去除流道废料劳动强度大,生产效率低。自动去除只能是针对点浇口、潜伏式浇口,而对于比较常用的、简单的侧浇口目前还没有比较好的自动去浇口方法。 At present, plastic products have been more and more used in people's daily life. Plastic products are generally molded by injection molding during production, and runner waste is generally removed after molding. At present, there are generally two ways to remove the runner waste: one is to manually strip the runner waste after the injection molding is completed; the other is to automatically remove the runner waste through the mold, such as spot gate and latent gate. No matter which method is used, it is removed after the product is cooled, leaving gate marks on the product. Moreover, manual removal of runner waste is labor-intensive and the production efficiency is low. Automatic removal can only be aimed at point gates and latent gates, but there is currently no better automatic degating method for the more commonly used and simple side gates. the
发明内容 Contents of the invention
本发明的目的是针对现有去浇口方式劳动强度大、效率低、留有痕迹的不足,提供一种自动无痕迹去浇口注塑模具。本发明所采用的技术方案是:在常用的侧浇口的下方设置一把浇口切刀,倾斜角度和产品的拔模斜度一样。该浇口切刀用油缸驱动,在正常注塑时,浇口切刀和型腔一起形成侧浇口,经过注射、保压后,在塑料还处于熔融状态下,浇口切刀在油缸的驱动下向上运动,封闭浇口,同时,注射机的喷嘴向后移动一点距离以吸收浇口处被挤压出来的塑料。再经过冷却定型后,制品和流道废料被分别顶出。由于是在塑料熔融的状态下浇口被切断,再经冷却后浇口处不会有痕迹。 The object of the present invention is to provide an automatic non-trace degating injection mold aiming at the disadvantages of high labor intensity, low efficiency and leaving traces in the existing degating method. The technical solution adopted in the present invention is: a gate cutter is arranged below the commonly used side gate, and the inclination angle is the same as the draft angle of the product. The gate cutter is driven by an oil cylinder. During normal injection molding, the gate cutter and the cavity form a side gate. After injection and pressure holding, the gate cutter is driven by the cylinder while the plastic is still in a molten state Move up and down to close the gate, and at the same time, the nozzle of the injection machine moves back a little distance to absorb the plastic extruded from the gate. After cooling and shaping, the finished product and runner waste are ejected separately. Since the gate is cut off in the state of plastic melting, there will be no traces at the gate after cooling. the
本发明的结构包括:型腔、制品、浇口切刀、型芯、浇口切刀固定板、浇口切刀顶出板、定模板、油缸。 The structure of the present invention includes: a mold cavity, a product, a gate cutter, a core, a gate cutter fixing plate, a gate cutter ejector plate, a fixed template, and an oil cylinder. the
浇口切刀固定在浇口切刀固定板上,浇口切刀固定板再装在浇口切刀顶出板上,浇口切刀顶出板和油缸连接,油缸装在动模板的下面。 The gate cutter is fixed on the gate cutter fixed plate, and the gate cutter fixed plate is installed on the gate cutter ejector plate, and the gate cutter ejector plate is connected with the oil cylinder, and the oil cylinder is installed under the movable template . the
本发明的有益效果是:该注塑模具可以对应用最普遍的侧浇口自动切除浇口废料,并且是在塑料熔融的状态下去除浇口,可以做到完全无痕迹。在浇口没有痕迹的情况下,浇口就可以做得大一点,加快注塑的充填速度,这样可以多方面地降低劳动强度、提高生产效率,提高制品的质量。 The beneficial effect of the invention is that the injection mold can automatically cut off gate waste for the most commonly used side gate, and the gate is removed in the state of plastic melting without traces. In the case that there is no trace of the gate, the gate can be made larger to speed up the filling speed of injection molding, which can reduce labor intensity, improve production efficiency, and improve product quality in many ways. the
附图说明 Description of drawings
图1是本发明的结构简图; Fig. 1 is a structural diagram of the present invention;
图中:1. 型腔,2. 制品,3. 浇口切刀,4. 型芯,5. 浇口切刀固定板,6. 浇口切刀顶出板,7. 定模板,8. 油缸。 In the figure: 1. Cavity, 2. Product, 3. Gate cutter, 4. Core, 5. Gate cutter fixing plate, 6. Gate cutter ejecting plate, 7. Fixed template, 8. cylinder.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments. the
本发明的结构包括:型腔、制品、浇口切刀、型芯、浇口切刀固定板、浇口切刀顶出板、定模板、油缸。 The structure of the present invention includes: a mold cavity, a product, a gate cutter, a core, a gate cutter fixing plate, a gate cutter ejector plate, a fixed template, and an oil cylinder. the
浇口切刀固定在浇口切刀固定板上,在注塑时,切刀与型腔一起形成侧浇口,如产品有斜度,切刀的运动方向和产品斜度一样,并通过型芯导向。浇口切刀固定板装在浇口切刀顶出板上,浇口切刀顶出板和油缸连接,油缸装在动模板的下面。产品注塑后经过保压就向油缸发出信号,让油缸驱动切刀向上运动,同时向注塑机发出信号,让喷嘴向后移动一定距离,这样浇口处的塑料就被挤压回到注射头,从而切断浇口,然后油缸回位,重复下一次动作。 The gate cutter is fixed on the gate cutter fixing plate. During injection molding, the cutter and the cavity form a side gate. If the product has a slope, the cutter moves in the same direction as the product slope and passes through the core. guide. The gate cutter fixed plate is installed on the gate cutter ejector plate, and the gate cutter ejector plate is connected with the oil cylinder, and the oil cylinder is installed under the movable template. After the product is injected, it sends a signal to the oil cylinder after the pressure is maintained, so that the oil cylinder drives the cutter to move upwards, and at the same time sends a signal to the injection molding machine to make the nozzle move back a certain distance, so that the plastic at the gate is squeezed back to the injection head. In this way, the gate is cut off, and then the oil cylinder returns to its position to repeat the next action. the
the
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102950211A CN102814943A (en) | 2012-08-20 | 2012-08-20 | Automatic traceless degating injection mold |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102950211A CN102814943A (en) | 2012-08-20 | 2012-08-20 | Automatic traceless degating injection mold |
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| CN102814943A true CN102814943A (en) | 2012-12-12 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103969304A (en) * | 2014-05-15 | 2014-08-06 | 鞍山创新废酸除硅再生工程有限公司 | System for monitoring content of residual oxygen in acid regeneration calcinator on line |
| CN105818336A (en) * | 2016-04-26 | 2016-08-03 | 芜湖市万华塑料制品有限公司 | Insulation framework mould capable of cutting material directly after injection moulding |
| CN106042300A (en) * | 2016-06-29 | 2016-10-26 | 苏州天朋精密元器件有限公司 | Plastic die with automatic waste cutoff function |
| CN107379439A (en) * | 2017-08-29 | 2017-11-24 | 歌尔股份有限公司 | The injection mold of side gate product material cake processing method and application this method |
| EP3357665A1 (en) | 2017-02-06 | 2018-08-08 | Essilor International | Injection molds including de-gating devices and methods for producing molded articles using the same |
| CN109531934A (en) * | 2019-01-28 | 2019-03-29 | 广州市正业塑料模具有限公司 | A kind of injection mold |
| JP2019064248A (en) * | 2017-09-29 | 2019-04-25 | ナンチャン オー−フィルム プレシィジョン オプティカル プロダクト シーオー.,エルティーディー. | Injection mold |
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| CN2078222U (en) * | 1990-09-28 | 1991-06-05 | 李宗辉 | Cut-off piece for leading wire of an injection molding machine |
| JPH05425A (en) * | 1991-01-29 | 1993-01-08 | Sankyo Kasei Co Ltd | Molding method |
| JPH0524079A (en) * | 1991-07-25 | 1993-02-02 | Mitsubishi Materials Corp | Mold apparatus with gate cutting mechanism |
| CN2329505Y (en) * | 1998-04-27 | 1999-07-21 | 李洲企业股份有限公司 | Mold with automatic cutting of scrap |
| CN101288993A (en) * | 2008-06-18 | 2008-10-22 | 李岳桥 | Automatic break injection mold when side runner fuses |
-
2012
- 2012-08-20 CN CN2012102950211A patent/CN102814943A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2078222U (en) * | 1990-09-28 | 1991-06-05 | 李宗辉 | Cut-off piece for leading wire of an injection molding machine |
| JPH05425A (en) * | 1991-01-29 | 1993-01-08 | Sankyo Kasei Co Ltd | Molding method |
| JPH0524079A (en) * | 1991-07-25 | 1993-02-02 | Mitsubishi Materials Corp | Mold apparatus with gate cutting mechanism |
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| CN101288993A (en) * | 2008-06-18 | 2008-10-22 | 李岳桥 | Automatic break injection mold when side runner fuses |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103969304A (en) * | 2014-05-15 | 2014-08-06 | 鞍山创新废酸除硅再生工程有限公司 | System for monitoring content of residual oxygen in acid regeneration calcinator on line |
| CN105818336A (en) * | 2016-04-26 | 2016-08-03 | 芜湖市万华塑料制品有限公司 | Insulation framework mould capable of cutting material directly after injection moulding |
| CN106042300A (en) * | 2016-06-29 | 2016-10-26 | 苏州天朋精密元器件有限公司 | Plastic die with automatic waste cutoff function |
| EP3357665A1 (en) | 2017-02-06 | 2018-08-08 | Essilor International | Injection molds including de-gating devices and methods for producing molded articles using the same |
| CN107379439A (en) * | 2017-08-29 | 2017-11-24 | 歌尔股份有限公司 | The injection mold of side gate product material cake processing method and application this method |
| JP2019064248A (en) * | 2017-09-29 | 2019-04-25 | ナンチャン オー−フィルム プレシィジョン オプティカル プロダクト シーオー.,エルティーディー. | Injection mold |
| CN109531934A (en) * | 2019-01-28 | 2019-03-29 | 广州市正业塑料模具有限公司 | A kind of injection mold |
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Application publication date: 20121212 |