CN102814222B - Continuous dry ball milling device - Google Patents

Continuous dry ball milling device Download PDF

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CN102814222B
CN102814222B CN201210275434.3A CN201210275434A CN102814222B CN 102814222 B CN102814222 B CN 102814222B CN 201210275434 A CN201210275434 A CN 201210275434A CN 102814222 B CN102814222 B CN 102814222B
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outlet
dust
pipeline
ball mill
cyclone collector
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CN102814222A (en
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张习林
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DONGHAI JINGSHENGYUAN SILICA Co Ltd
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DONGHAI JINGSHENGYUAN SILICA Co Ltd
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Abstract

本发明是一种连续式干式球磨装置,包括球磨机、气流分级机、旋风收集器和粉尘收集器,所述的球磨机包括机架和筒体,筒体两端通过端盖分别固定连接有进料管和出料管,筒体的前方设有料斗,料斗通过自动输送管道与进料管相连;筒体的出料管与料仓相连,料仓的细料出口通过管道与气流分级机的原料入口相接,气流分级机的细粉出口通过管道与旋风收集器的粉料入口相连,旋风收集器的粉尘出口通过管道与粉尘收集器的粉尘入口相接。本发明使生产得以连续化,一次投料即可得到所需的产品,产品质量稳定,生产效率高,生产费用低,同时产品的粒度可控,粒度分布合理,无大颗粒和超细粉,实现了自动化生产,减少工人劳动强度。

The invention is a continuous dry ball milling device, which includes a ball mill, an air classifier, a cyclone collector and a dust collector. Material pipe and discharge pipe, there is a hopper in front of the cylinder, the hopper is connected with the feed pipe through the automatic conveying pipe; The raw material inlet is connected, the fine powder outlet of the air classifier is connected with the powder inlet of the cyclone collector through the pipeline, and the dust outlet of the cyclone collector is connected with the dust inlet of the dust collector through the pipeline. The invention enables continuous production, and the desired product can be obtained by feeding materials once, with stable product quality, high production efficiency, and low production cost. At the same time, the particle size of the product is controllable, the particle size distribution is reasonable, and there are no large particles and ultrafine powders. Automated production and reduced labor intensity.

Description

连续式干式球磨装置Continuous Dry Ball Mill

技术领域 technical field

 本发明涉及一种干式球磨机,特别是一种连续式干式球磨装置。 The present invention relates to a dry ball mill, in particular to a continuous dry ball mill.

背景技术 Background technique

干式球磨机是物料被破碎之后,再进行粉碎的关键设备,现有技术中在制造二氧化硅粉时,是通过多台间歇式卧式球磨机进行加工的,一台间歇式卧式球磨机加工完后,人工将排出的物料送入到另一个球磨机在进行加工,最后再进行人工筛选分级。这种方式工人劳动强度大,工作效率低,生产成本高,产品颗粒不可控,操作工序复杂。 The dry ball mill is the key equipment for crushing the material after it is crushed. In the prior art, when manufacturing silica powder, it is processed by multiple intermittent horizontal ball mills. Finally, the discharged materials are manually sent to another ball mill for processing, and finally manually screened and classified. This method has high labor intensity, low work efficiency, high production cost, uncontrollable product particles, and complicated operation procedures.

发明内容 Contents of the invention

本发明所要解决的技术问题是针对现有技术的不足,提供一种结构简单,使用方便,生产效率高的连续式干式球磨装置。 The technical problem to be solved by the present invention is to provide a continuous dry ball milling device with simple structure, convenient use and high production efficiency aiming at the deficiencies of the prior art.

本发明所要解决的技术问题是通过以下的技术方案来实现的,是一种连续式干式球磨装置,其特点是:包括球磨机、气流分级机、旋风收集器和粉尘收集器,气流分级机上设有原料入口,细粉出口和粗粉出口;旋风收集器的下部设有成品粉出口,旋风收集器的上部设有粉尘出口和粉料入口;粉尘收集器的下部设有粉尘出口,上部设有粉尘入口,粉尘收集器侧部的下方连接有引风机; The technical problem to be solved by the present invention is achieved through the following technical solutions. It is a continuous dry ball mill, which is characterized in that it includes a ball mill, an air classifier, a cyclone collector and a dust collector. The air classifier is equipped with There are raw material inlet, fine powder outlet and coarse powder outlet; the lower part of the cyclone collector is provided with a finished powder outlet, and the upper part of the cyclone collector is provided with a dust outlet and a powder inlet; the lower part of the dust collector is provided with a dust outlet, and the upper part is provided with a The dust inlet is connected with an induced draft fan under the side of the dust collector;

所述的球磨机包括机架和筒体,筒体两端通过端盖分别固定连接有进料管和出料管,进料管和出料管通过轴承安装在机架上,在筒体的出料端的外侧上设有大齿轮,大齿轮通过齿轮传动装置与动力装置相连;筒体的前方设有料斗,料斗通过自动输送管道与进料管相连;筒体的出料管与料仓相连,所述的料仓内通过滤网分割成粗料仓和细料仓,料仓的下部设有与细料仓相连通的细料出口,料仓的侧部设有与粗料仓相连通的粗料出口; The ball mill includes a frame and a cylinder body. The two ends of the cylinder body are respectively fixedly connected with a feed pipe and a discharge pipe through end covers. The feed pipe and the discharge pipe are installed on the frame through bearings. There is a large gear on the outside of the material end, and the large gear is connected to the power device through a gear transmission device; a hopper is provided in front of the cylinder, and the hopper is connected to the feeding pipe through an automatic conveying pipeline; the discharge pipe of the cylinder is connected to the silo. The silo is divided into a coarse silo and a fine silo by a filter screen, the lower part of the silo is provided with a fine material outlet connected with the fine silo, and the side of the silo is provided with a outlet connected with the coarse silo. coarse material export;

料仓的细料出口通过管道与气流分级机的原料入口相接,气流分级机的细粉出口通过管道与旋风收集器的粉料入口相连,旋风收集器的粉尘出口通过管道与粉尘收集器的粉尘入口相接。 The fine material outlet of the silo is connected with the raw material inlet of the air classifier through the pipeline, the fine powder outlet of the air classifier is connected with the powder inlet of the cyclone collector through the pipeline, and the dust outlet of the cyclone collector is connected with the dust collector through the pipeline. The dust inlet is connected.

本发明所述的气流分级机、旋风收集器和粉尘收集器可以选用现有技术中公开的任何一种可以实现功能的气流分级机、旋风收集器和粉尘收集器。 The air classifier, cyclone collector and dust collector of the present invention can be selected from any air classifier, cyclone collector and dust collector that can realize functions disclosed in the prior art.

本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述的自动输送管道的中部设有杂质过滤网,杂质过滤网下方设有杂质收集装置。 The technical problem to be solved by the present invention can be further realized by the following technical solutions. The middle part of the automatic conveying pipeline is provided with an impurity filter, and an impurity collection device is arranged under the impurity filter.

本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述进料管内设有物料推进螺纹。 The technical problem to be solved by the present invention can be further realized through the following technical solutions, wherein a material propulsion thread is provided in the feed pipe.

本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,该装置设有粗料回收输送带,粗料回收输送带一端设在气流分级机的粗粉出口的下方,另一端与自动输送管道配合。 The technical problem to be solved by the present invention can also be further realized through the following technical solutions. The device is provided with a coarse material recovery conveyor belt, one end of which is arranged under the coarse powder outlet of the airflow classifier, and the other end is connected with the automatic Pipeline fit.

本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述的球磨机的进料管和出料管上设有磁选器。 The technical problem to be solved by the present invention can be further realized by the following technical solutions, the feed pipe and the discharge pipe of the ball mill are provided with magnetic separators.

与现有技术相比,本发明通过球磨机、气流分级机、旋风收集器和粉尘收集器,使生产得以连续化,一次投料即可得到所需的产品,产品质量稳定,生产效率高,生产费用低,同时产品的粒度可控,粒度分布合理,无大颗粒和超细粉,实现了自动化生产,减少工人劳动强度。 Compared with the prior art, the present invention enables continuous production through ball mills, air classifiers, cyclone collectors and dust collectors, and the required products can be obtained by feeding materials once, with stable product quality, high production efficiency, and low production costs. At the same time, the particle size of the product is controllable, the particle size distribution is reasonable, there are no large particles and ultra-fine powder, which realizes automatic production and reduces labor intensity of workers.

附图说明 Description of drawings

图1是本发明的结构示意图。 Fig. 1 is a schematic structural view of the present invention.

具体实施方式 Detailed ways

以下参照附图,进一步描述本发明的具体技术方案,以便于本领域的技术人员进一步地理解本发明,而不构成对其权利的限制。 The specific technical solutions of the present invention will be further described below with reference to the accompanying drawings, so that those skilled in the art can further understand the present invention, without limiting their rights.

实施例1,参照附图,一种连续式干式球磨装置,包括球磨机、气流分级机5、旋风收集器3和粉尘收集器2,气流分级机5上设有原料入口,细粉出口和粗粉出口6;旋风收集器3的下部设有成品粉出口4,旋风收集器3的上部设有粉尘出口和粉料入口;粉尘收集器2的下部设有粉尘出口,上部设有粉尘入口,粉尘收集器2侧部的下方连接有引风机1,帮助排尘; Embodiment 1, with reference to accompanying drawing, a kind of continuous dry ball milling device comprises ball mill, air classifier 5, cyclone collector 3 and dust collector 2, and air classifier 5 is provided with raw material inlet, fine powder outlet and coarse powder outlet. Powder outlet 6; the bottom of the cyclone collector 3 is provided with a finished powder outlet 4, and the upper part of the cyclone collector 3 is provided with a dust outlet and a powder inlet; the lower part of the dust collector 2 is provided with a dust outlet, and the upper part is provided with a dust inlet. An induced draft fan 1 is connected to the bottom of the side of the collector 2 to help discharge dust;

所述的球磨机包括机架15和筒体13,筒体13两端通过端盖分别固定连接有进料管14和出料管9,进料管14和出料管9通过轴承10安装在机架15上,在筒体13的出料端的外侧上设有大齿轮11,大齿轮11通过齿轮传动装置与动力装置相连;筒体13的前方设有料斗18,料斗18通过自动输送管道17与进料管14相连,自动输送管道17包括振动电机及与振动电机相连的输送管道,通过自动输送管道17震动将物料输送到进料管14中;筒体13的出料管9与料仓19相连,所述的料仓19内通过滤网分割成粗料仓和细料仓,料仓19的下部设有与细料仓相连通的细料出口8,料仓19的侧部设有与粗料仓相连通的粗料出口7; The ball mill includes a frame 15 and a cylinder body 13, the two ends of the cylinder body 13 are respectively fixedly connected with a feed pipe 14 and a discharge pipe 9 through end caps, and the feed pipe 14 and the discharge pipe 9 are installed on the machine through a bearing 10. On the frame 15, a large gear 11 is arranged on the outside of the discharge end of the cylindrical body 13, and the large gear 11 is connected with the power device through a gear transmission; a hopper 18 is arranged in front of the cylindrical body 13, and the hopper 18 is connected to The feeding pipe 14 is connected, and the automatic conveying pipeline 17 includes a vibrating motor and a conveying pipeline connected with the vibrating motor, and the material is conveyed into the feeding pipe 14 through the vibration of the automatic conveying pipeline 17; Connected, the inside of described feed bin 19 is divided into coarse feed bin and fine feed bin by filter screen, the bottom of feed bin 19 is provided with the fine feed outlet 8 that communicates with fine feed bin, the side of feed bin 19 is provided with The coarse material outlet 7 connected with the coarse material bin;

料仓19的细料出口8通过管道与气流分级机5的原料入口相接,气流分级机5的细粉出口通过管道与旋风收集器3的粉料入口相连,旋风收集器3的粉尘出口通过管道与粉尘收集器2的粉尘入口相接。 The fine material outlet 8 of the silo 19 is connected to the raw material inlet of the air classifier 5 through a pipeline, the fine powder outlet of the air classifier 5 is connected to the powder material inlet of the cyclone collector 3 through a pipeline, and the dust outlet of the cyclone collector 3 passes through The pipeline is connected with the dust inlet of the dust collector 2 .

使用时,启动所有设备,将物料如石英砂石,加入到料斗18中,物料从料斗18的出料口中出来,通过自动输送管道17震动而进入到球磨机的进料管14中,通过进料管14输送到球磨机的筒体13中,筒体13按照一定的速度运转,对物料进行研磨,一段时间后物料变成粉末状从出料管9全部排出进入料仓19,通过料仓内的过滤网,将粗料细料进行一级分离,粗料从粗料出口7出来并收集起来,细料从细料出口8出来进入到气流分级机5,气流分级机5进行二次分级,分出的细粉从气流分级机5的上部细粉出口进入到旋风收集器3,气流分级机5分出的粗粉从其下部的粗粉出口6出来,并收集;进入旋风收集器3的细粉从旋风收集器3下部的成品粉出口4出来并收集,同时粉尘从旋风收集器3上部的粉尘出口进入到粉尘收集器2,粉尘收集器2收集的粉尘从粉尘出口排出,这样就完成了一套完整的加工分离工序。 When in use, start all the equipment, add materials such as quartz sand and gravel into the hopper 18, the materials come out from the discharge port of the hopper 18, and enter the feed pipe 14 of the ball mill through the vibration of the automatic conveying pipeline 17, and pass the feed The pipe 14 is transported to the barrel 13 of the ball mill, and the barrel 13 runs at a certain speed to grind the material. After a period of time, the material becomes powdery and is discharged from the discharge pipe 9 into the silo 19. The filter screen is used to separate the coarse material and the fine material at the first level. The coarse material comes out from the coarse material outlet 7 and is collected. The fine material comes out from the fine material outlet 8 and enters the air classifier 5. The fine powder that goes out enters the cyclone collector 3 from the upper fine powder outlet of the air classifier 5, and the coarse powder that the air classifier 5 separates comes out from the coarse powder outlet 6 of its lower part, and collects; The powder comes out from the finished powder outlet 4 at the lower part of the cyclone collector 3 and is collected, while the dust enters the dust collector 2 from the dust outlet at the upper part of the cyclone collector 3, and the dust collected by the dust collector 2 is discharged from the dust outlet, which is completed A complete set of processing and separation procedures.

实施例2, 实施例1所述的连续式干式球磨装置中,所述的自动输送管道17的中部设有杂质过滤网16,杂质过滤网16下方设有杂质收集装置。当石英砂原料经过自动输送管道17时,原料中的小石头等杂质就会从杂质过滤网16落下,进入到杂质收集装置中,这样就去除人工挑拣杂质的工序,提高了工作效率。 Embodiment 2. In the continuous dry ball milling device described in Embodiment 1, an impurity filter 16 is provided in the middle of the automatic conveying pipeline 17, and an impurity collection device is arranged below the impurity filter 16. When the quartz sand raw material passes through the automatic conveying pipeline 17, impurities such as small stones in the raw material will fall from the impurity filter screen 16 and enter the impurity collection device, thus eliminating the manual process of picking impurities and improving work efficiency.

实施例3, 实施例1所述的连续式干式球磨装置中,所述进料管14内设有物料推进螺纹,进料管14内的螺纹可以螺旋推动物料进入到球磨机的筒体13中,提高进料效果。 Embodiment 3. In the continuous dry ball milling device described in Embodiment 1, the feed pipe 14 is provided with a material propulsion thread, and the thread in the feed pipe 14 can spirally push the material into the barrel 13 of the ball mill. , to improve the feeding effect.

实施例4, 实施例1所述的连续式干式球磨装置中,该装置设有粗料回收输送带12,粗料回收输送带12一端设在气流分级机5的粗粉出口6的下方,另一端与自动输送管道17配合,可以将气流分级机5出来的粗料再次送到球磨机中进行研磨,从而节约了原料,降低了成本。气流分级机5的粗粉出口6上接布袋管道,布袋管道的末端处于粗料回收输送带12上。粗料回收输送带12的输送末端可以位于自动输送管道17的上方,物料从粗料回收输送带12上下来后直接落入到自动输送管道17上,从而再次进入到球磨机筒体13中进行再次研磨。粗料回收输送带12的输送末端还可以直接与自动输送管道17相连,物料从粗料回收输送带12直接输送到自动输送管道17上。 Embodiment 4. In the continuous dry ball milling device described in embodiment 1, the device is provided with a coarse material recovery conveyor belt 12, and one end of the coarse material recovery conveyor belt 12 is located below the coarse powder outlet 6 of the air classifier 5, The other end cooperates with the automatic conveying pipeline 17, and the coarse material from the air classifier 5 can be sent to the ball mill for grinding again, thereby saving raw materials and reducing costs. The coarse powder outlet 6 of the air classifier 5 is connected to the cloth bag pipeline, and the end of the cloth bag pipeline is on the coarse material recycling conveyor belt 12 . The conveying end of the coarse material recycling conveyor belt 12 can be located above the automatic conveying pipeline 17, and the material directly falls onto the automatic conveying pipeline 17 after getting off the coarse material recycling conveying belt 12, and then enters the ball mill barrel 13 again for further recycling. grind. The delivery end of the coarse material recovery conveyor belt 12 can also be directly connected with the automatic conveying pipeline 17, and the material is directly transported from the coarse material recovery conveyor belt 12 to the automatic conveying pipeline 17.

实施例5, 实施例1所述的连续式干式球磨装置中,所述的球磨机的进料管14和出料管9上设有磁选器,通过强磁吸引将物料中的金属选出。 Embodiment 5. In the continuous dry ball milling device described in Embodiment 1, a magnetic separator is provided on the feed pipe 14 and the discharge pipe 9 of the ball mill, and the metal in the material is selected by strong magnetic attraction. .

Claims (2)

1. a continous way dry type ball mill device, is characterized in that: comprise ball mill, gas flow sizing machine, cyclone collector and dust collection, gas flow sizing machine is provided with feed(raw material)inlet, fine powder outlet and meal outlet; The bottom of cyclone collector is provided with finished powder outlet, and the top of cyclone collector is provided with dust outlet and powder entrance; The bottom of dust collection is provided with dust outlet, and top is provided with dust inlet, and the below of dust collection sidepiece is connected with air-introduced machine;
Described ball mill comprises frame and cylindrical shell, cylindrical shell two ends are fixedly connected with respectively feed pipe and discharge nozzle by end cap, feed pipe and discharge nozzle are arranged in frame by bearing, on the outside of the discharge end of cylindrical shell, are provided with gear wheel, and gear wheel is connected with power set by gear drive; The front of cylindrical shell is provided with hopper, and hopper is connected with feed pipe by automatic transport pipeline; The discharge nozzle of cylindrical shell is connected with feed bin, in described feed bin, is divided into coarse fodder storehouse and fines storehouse by filter screen, and the bottom of feed bin is provided with the fines outlet being connected with fines storehouse, and the sidepiece of feed bin is provided with the coarse fodder outlet being connected with coarse fodder storehouse;
The fines outlet of feed bin is joined by the feed(raw material)inlet of pipeline and gas flow sizing machine, the fine powder outlet of gas flow sizing machine is connected with the powder entrance of cyclone collector by pipeline, the dust outlet of cyclone collector is joined by the dust inlet of pipeline and dust collection, automatic transport pipeline involving vibrations motor and the conveyance conduit being connected with vibrating motor, the middle part of described automatic transport pipeline is provided with impurity filtering net, impurity filtering net below is provided with impurity gathering-device, is provided with material and advances screw thread in described feed pipe; This device is provided with coarse fodder and reclaims conveyer belt, and coarse fodder recovery conveyer belt one end is located at the below of the meal outlet of gas flow sizing machine, and the other end coordinates with automatic transport pipeline.
2. continous way dry type ball mill device according to claim 1, is characterized in that: feed pipe and the discharge nozzle of described ball mill are provided with magnetic separator.
CN201210275434.3A 2012-08-06 2012-08-06 Continuous dry ball milling device Withdrawn - After Issue CN102814222B (en)

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