CN102799938B - Optimizing method of 9% martensite steel pipeline postweld heat treatment heating width - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及9%Cr马氏体钢管道焊后热处理加热宽度的优化方法。 The invention relates to a method for optimizing the heating width of a 9%Cr martensitic steel pipeline for post-weld heat treatment.
背景技术 Background technique
9%Cr新型马氏体耐热钢主要包含T/P92、T/P91和E911三种新型马氏体耐热钢,广泛用于超超临界锅炉主蒸汽管、集箱等厚壁管道等构件,焊缝韧性偏低是该系列钢管道焊缝安装过程中出现的一个主要问题。为了改善焊缝韧性,必须对焊缝进行局部热处理。国内外研究表明,焊后热处理温度对焊缝影响非常大,当热处理温度在760±10℃时(注:受焊缝相变点的限制,热处理温度很难进一步提高),经过短时的恒温处理,焊缝的冲击功就可以达到41J以上,在740℃左右加热时,要达到这一指标必须延长恒温时间,当加热温度在730℃以下时,再延长恒温时间不仅效果甚微,冲击功很难达到41J的韧度指标,而且大幅增加安装成本,严重影响施工进度。 9%Cr new martensitic heat-resistant steel mainly includes three new martensitic heat-resistant steels: T/P92, T/P91 and E911, which are widely used in ultra-supercritical boiler main steam pipes, headers and other thick-walled pipes and other components , low weld toughness is a major problem in the installation process of this series of steel pipeline welds. In order to improve the toughness of the weld, local heat treatment must be carried out on the weld. Research at home and abroad shows that the post-weld heat treatment temperature has a great influence on the weld. Treatment, the impact energy of the weld can reach more than 41J. When heating at about 740°C, the constant temperature time must be extended to achieve this index. When the heating temperature is below 730°C, extending the constant temperature time not only has little effect, but the impact energy It is difficult to achieve the toughness index of 41J, and the installation cost will be greatly increased, which seriously affects the construction progress.
目前,国内外在传统耐热钢的基础之上提出了承压管道的焊后热处理技术规程,9%Cr新型马氏体耐热钢对于内外壁温差的控制更为苛刻,因此这些规范对于9%Cr新型马氏体耐热钢的焊后热处理不一定适用,即已有的标准对9%Cr新型马氏体耐热钢的适用性有待考证。 At present, on the basis of traditional heat-resistant steel, domestic and foreign have put forward the technical regulations for post-weld heat treatment of pressure-bearing pipelines. The post-weld heat treatment of Cr new martensitic heat-resistant steel is not necessarily applicable, that is, the applicability of existing standards to 9% Cr new martensitic heat-resistant steel needs to be verified.
另外,国内外焊后热处理规范对于加热宽度的选取上存在很大的争议,依据不同规范所得的加热宽度数值差异非常大。这给现场热处理时带来了难题,规程的适用性存在疑问。 In addition, there are great disputes on the selection of heating width in domestic and foreign post-weld heat treatment specifications, and the heating width values obtained according to different specifications are very different. This brings difficulties to the on-site heat treatment, and the applicability of the regulations is questionable.
人工神经网络是80 年代末开始迅速发展的一门非线性科学,人工神经网络模型具有很强的容错性、学习性、自适应性和非线性的映射能力, 特别适于解决因果关系复杂的非确定性推理、判断、识别和分类等问题。目前, 在钢铁冶金领域应用最广泛的是具有多层前馈网络结构且采用反向误差传播训练方法的模型(BP模型)。 Artificial neural network is a nonlinear science that began to develop rapidly in the late 1980s. The artificial neural network model has strong fault tolerance, learning, adaptive and nonlinear mapping capabilities, and is especially suitable for solving non-linear problems with complex causal relationships. Deterministic reasoning, judgment, recognition and classification problems. At present, the most widely used model in the field of iron and steel metallurgy is the model (BP model) with a multi-layer feed-forward network structure and a reverse error propagation training method.
发明内容 Contents of the invention
本发明主要是解决现有技术所存在的技术问题;提供了一种不仅能够优化9%Cr新型马氏体耐热钢厚壁管道焊后热处理加热宽度的方法,对保障热处理质量、提高热处理效率具有十分重要的意义。 The present invention mainly solves the technical problems existing in the prior art; it provides a method that can not only optimize the heating width of the post-weld heat treatment of 9% Cr new martensitic heat-resistant steel thick-walled pipelines, but also ensure the quality of heat treatment and improve the efficiency of heat treatment is of great significance.
本发明再有一目的是解决现有技术所存在的问题;提供了一种解决了国内外热处理技术规程对于9%Cr新型马氏体耐热钢管道焊后热处理加热宽度选取的差异性。 Another purpose of the present invention is to solve the existing problems in the prior art; to provide a method that solves the difference in the selection of heating width for post-weld heat treatment of 9% Cr new martensitic heat-resistant steel pipelines in domestic and foreign heat treatment technical regulations.
本发明的上述技术问题主要是通过下述技术方案得以解决的: Above-mentioned technical problem of the present invention is mainly solved by following technical scheme:
9%Cr马氏体钢管道焊后热处理加热宽度的优化方法,其特征在于,包括以下步骤: The method for optimizing the heating width of the 9%Cr martensitic steel pipeline post-weld heat treatment is characterized in that it comprises the following steps:
步骤1,温度场计算模块,建立上T组不同尺寸管道在不同加热宽度、不同热处理环境温度、不同控温温度下的热处温度场计算模型,采用有限元分析软件计算各组模型的焊后热处理内外壁温差(保温宽度按电力标准确定); Step 1, the temperature field calculation module, establishes the calculation model of the temperature field of the hot spot of the upper T group of pipes of different sizes under different heating widths, different heat treatment ambient temperatures, and different temperature control temperatures, and uses finite element analysis software to calculate the post-welding of each group of models The temperature difference between the inner and outer walls of heat treatment (the insulation width is determined according to the electric power standard);
步骤2,神经网络建立模块,综合考虑任意规格(管径和壁厚)管道在不同热处理环境温度、不同控温温度以及不同预设内外壁温差条件下,管道所需最小的加热宽度。建立基于误差反向传播神经网络; Step 2, the neural network building module, comprehensively consider the minimum heating width required by the pipes of any specification (pipe diameter and wall thickness) under different heat treatment ambient temperatures, different temperature control temperatures, and different preset temperature differences between inner and outer walls. Establish a neural network based on error backpropagation;
步骤3,预测模型建立模块,针对步骤1得到T组加热宽度的数据对步骤2中基于误差反向传播神经网络进行训练和测试,得到一个能够预测9%Cr马氏体耐热钢厚壁管道焊后热处理加热宽度的预测模型; Step 3: Prediction model building module, based on the data of T group heating width obtained in step 1, train and test the error-based backpropagation neural network in step 2, and obtain a thick-walled pipe that can predict 9% Cr martensitic heat-resistant steel Prediction model of postweld heat treatment heating width;
步骤4,模型修正模块,结合9%Cr马氏体耐热钢厚壁管道焊后热处理实验测量数据对所得的预测模型进行修正; Step 4, the model correction module, combined with the experimental measurement data of post-weld heat treatment of 9% Cr martensitic heat-resistant steel thick-walled pipes, corrects the obtained prediction model;
步骤5,加热宽度优化模块,分析管道尺寸(管径以及壁厚)、热处理环境温度、控温温度、预设内外壁温差,输入到修正后的模型即可得到管道焊后热处理的最小加热宽度。 Step 5, heating width optimization module, analyze pipe size (pipe diameter and wall thickness), heat treatment ambient temperature, temperature control temperature, preset temperature difference between inner and outer walls, and input it into the corrected model to obtain the minimum heating width of pipe post-weld heat treatment .
在上述的9%Cr马氏体钢管道焊后热处理加热宽度的优化方法,所述的步骤1中,建立上T组不同尺寸管道在不同加热宽度、不同热处理环境温度、不同控温温度下的热处温度场计算模型,运用有限元软件计算不同条件下管道焊后热处理内外壁温差的大小,具体方法为: In the method for optimizing the heating width of the post-weld heat treatment of the above-mentioned 9%Cr martensitic steel pipeline, in the step 1, the different size pipelines of the upper T group are established under different heating widths, different heat treatment ambient temperatures, and different temperature control temperatures. The heat treatment temperature field calculation model uses finite element software to calculate the temperature difference between the inner and outer walls of the pipeline post-weld heat treatment under different conditions. The specific method is as follows:
根据9%Cr新型马氏体耐热钢的应用情况,选取管道尺寸范围;根据国内外热处理技术规程,对于一定规格的管道计算加热带宽度、保温宽度的大小,选取加热宽度范围,保温宽度按照电力标准进行选取;根据9%Cr新型马氏体耐热钢的控温温度以及热处理环境温度情况,选择控温温度以及热处理环境温度的范围。建立T组9%Cr新型马氏体耐热钢管道焊后热处理温度场理论计算模型,通过运用有限元软件计算管道尺寸(管径和壁厚)、加热宽度、控温温度以及热处理环境温度对等效点位置的影响,计算方法如下: According to the application of 9%Cr new martensitic heat-resistant steel, select the size range of the pipe; according to the domestic and foreign heat treatment technical regulations, calculate the width of the heating zone and the width of the heat preservation for a pipe of a certain specification, select the heating width range, and the heat preservation width according to Electric power standard is selected; according to the temperature control temperature of 9%Cr new martensitic heat-resistant steel and the temperature of heat treatment environment, the range of temperature control temperature and heat treatment environment temperature is selected. Establish a theoretical calculation model for the post-weld heat treatment temperature field of T-group 9%Cr new martensitic heat-resistant steel pipes, and calculate the pipe size (pipe diameter and wall thickness), heating width, temperature control temperature, and heat treatment environment temperature by using finite element software. The influence of the position of the equivalent point is calculated as follows:
步骤1.1,在有限元软件中,建立9%Cr新型马氏体耐热钢焊后热处理温度场计算模型; Step 1.1, in the finite element software, establish the calculation model of the temperature field of the post-weld heat treatment of 9%Cr new martensitic heat-resistant steel;
步骤1.2,定义初始条件、边界条件,求解; Step 1.2, define initial conditions, boundary conditions, and solve;
步骤1.3,计算完成后,在后处理器中查看管道内壁温度和外壁温度,计算内外壁温差的大小。 Step 1.3, after the calculation is completed, check the temperature of the inner wall and the outer wall of the pipe in the post-processor, and calculate the temperature difference between the inner and outer walls.
在上述的9%Cr马氏体钢管道焊后热处理加热宽度的优化方法,所述步骤2中,建立基于误差反向传播神经网络的具体方法为: In the above-mentioned method for optimizing the heating width of the post-weld heat treatment of 9%Cr martensitic steel pipelines, in the step 2, the specific method of establishing a neural network based on error backpropagation is:
步骤2.1,定义输入层和输出层 Step 2.1, define the input layer and output layer
选取管道尺寸(管径和壁厚)、预设内外壁温差、控温温度以及热处理环境温度的数值作为输入变量,因此该网络输入层的神经元数为5;以不同条件下所需的最小加热宽度作为网络模型的输出,因此输出层神经元数为1。 The pipe size (pipe diameter and wall thickness), the preset temperature difference between the inner and outer walls, the temperature control temperature and the heat treatment environment temperature are selected as input variables, so the number of neurons in the input layer of the network is 5; the minimum required under different conditions The heating width is used as the output of the network model, so the number of neurons in the output layer is 1.
步骤2.2,选择隐层数和隐层单元数:采用单隐层,并确定隐层节点数为10。 Step 2.2, select the number of hidden layers and hidden layer units: use a single hidden layer, and determine the number of hidden layer nodes as 10.
步骤2.3,其他参数的确定:隐层隐层的传递函数为单极性S型函数:f(x)=1/(1+e-x),输出层的传递函数为线性函数:f(x)=x,使网络输出任何值,训练次数为1800次,误差目标为0.5,选择样本数为T, 其中N个训练样本,T-N个测试样本。 Step 2.3, determination of other parameters: hidden layer The transfer function of the hidden layer is a unipolar S-type function: f(x)=1/(1+e -x ), and the transfer function of the output layer is a linear function: f(x )=x, make the network output any value, the number of training is 1800 times, the error target is 0.5, and the number of selected samples is T, of which N are training samples and TN are testing samples.
在上述的9%Cr马氏体钢管道焊后热处理加热宽度的优化方法,所述步骤2中,基于误差反向传播神经网络包括一个输入层、一个中间层和一个输出层,输入层有5个神经元,中间层有10个神经元,输出层有1个神经元;所述预测模型的中间层的传递函数为单极性S 型函数,输出层的传递函数为线性函数,使网络输出任何值;对步骤1得到T加热宽度对步骤2中基于误差反向传播神经网络进行训练和测试的具体步骤如下: In the above-mentioned method for optimizing the heating width of the post-weld heat treatment of 9%Cr martensitic steel pipelines, in the step 2, the neural network based on error backpropagation includes an input layer, an intermediate layer and an output layer, and the input layer has 5 neurons, the middle layer has 10 neurons, and the output layer has 1 neuron; the transfer function of the middle layer of the prediction model is a unipolar S-type function, and the transfer function of the output layer is a linear function, so that the network output Any value; step 1 obtains the T heating width, and the specific steps of training and testing based on the error backpropagation neural network in step 2 are as follows:
步骤3.1,设定权值和阈值和训练次数,并对权值和阈值进行初始化,随机摘取T组样本中的T-N组样本作为训练样本,N组样本作为测试样本,输入T-N组训练样本,所述样本为步骤1中得到的T组加热宽度的大小以及T组9%Cr马氏体耐热钢管道焊后热处理最小加热宽度的影响因素; Step 3.1, set weights, thresholds and training times, and initialize weights and thresholds, randomly pick T-N group samples from T group samples as training samples, and N group samples as test samples, and input T-N group training samples, The sample is the size of the heating width of the T group obtained in step 1 and the influencing factors of the minimum heating width of the post-weld heat treatment of the T group 9%Cr martensitic heat-resistant steel pipeline;
步骤3.2,计算网络输出,得到反向传播神经网络中各层的权值以及阈值,并计算反向传播神经网络中各层的权值以及阈值的修正因子,根据步骤1中得到的T-N组A1温度计算值和网络输出计算网络输出误差,所述网络输出误差即为步骤1中得到的T-N组加热宽度的计算值和本步骤计算的网络输出的比较差值; Step 3.2, calculate the network output, obtain the weights and thresholds of each layer in the backpropagation neural network, and calculate the weights and threshold correction factors of each layer in the backpropagation neural network, according to the TN group A obtained in step 1 1 temperature calculation value and network output calculation network output error, the network output error is the calculation value of the TN group heating width obtained in step 1 and the comparison difference of the network output calculated in this step;
步骤3.3,判断是否达到最大训练次数,并根据是否达到最大训练次数选择执行以下步骤: Step 3.3, judge whether the maximum number of training times is reached, and choose to perform the following steps according to whether the maximum number of training times is reached:
选择执行步骤1,若尚未达到最大训练次数,判断在步骤3.2中网络输出误差是否小于期望误差,若小于期望误差,则训练结束,同时保存步骤3.2中反向传播神经网络中各层的权值以及阈值,得到待定预测模型;若大于期望误差,修正反向传播神经网络中各层的权值以及阈值后步骤重复3.2.其中修正因子采用步骤3.2中计算的修正因子; Choose to execute step 1. If the maximum number of training times has not been reached, judge whether the network output error is less than the expected error in step 3.2. If it is less than the expected error, the training ends, and save the weights of each layer in the backpropagation neural network in step 3.2. and the threshold to obtain the undetermined prediction model; if it is greater than the expected error, correct the weights of each layer in the backpropagation neural network and the threshold and then repeat step 3.2. Wherein the correction factor adopts the correction factor calculated in step 3.2;
选择执行步骤2,若达到最大训练次数,则该反向传播神经网络在给定的训练次数内不能收敛,训练结束; Choose to execute step 2. If the maximum number of training times is reached, the backpropagation neural network cannot converge within the given number of training times, and the training ends;
步骤3.4,将N组测试样本逐个输入选择执行步骤1中的待定预测模型,若预测误差低于规定水平时表明该待定预测模型能够用于预测9%Cr马氏体耐热钢管道焊后热处理所需的最小加热宽度,即该待定预测模型即是步骤3中所得到的预测模型;否则,该待定预测模型不符合,结束整个步骤。 Step 3.4: Input N groups of test samples one by one to select and execute the undetermined prediction model in step 1. If the prediction error is lower than the specified level, it indicates that the undetermined prediction model can be used to predict the post-weld heat treatment of 9% Cr martensitic heat-resistant steel pipes The required minimum heating width, that is, the undetermined prediction model is the prediction model obtained in step 3; otherwise, the undetermined prediction model does not conform, and the whole step ends.
在上述的9%Cr马氏体钢管道焊后热处理加热宽度的优化方法,所述的步骤4中,将9%Cr新型马氏体耐热钢厚壁管道焊后热处理实验测量的数据与模型计算值进行对比分析,并修正模型输出阀值。 In the above-mentioned method for optimizing the heating width of post-weld heat treatment of 9%Cr martensitic steel pipes, in the step 4, the data and model of the post-weld heat treatment experiments of 9%Cr new-type martensitic heat-resistant steel thick-walled pipes are measured The calculated values are compared and analyzed, and the output threshold of the model is corrected.
因此,本发明具有如下优点:1.能够优化9%Cr新型马氏体耐热钢厚壁管道焊后热处理加热宽度的方法,对保障热处理质量、提高热处理效率具有十分重要的意义;2. 解决了国内外热处理技术规程对于9%Cr新型马氏体耐热钢管道焊后热处理加热宽度选取的差异性。 Therefore, the present invention has the following advantages: 1. The method for optimizing the post-weld heat treatment heating width of 9% Cr new type martensitic heat-resistant steel thick-walled pipeline has very important significance for ensuring heat treatment quality and improving heat treatment efficiency; 2. Solving The differences in the selection of heating width for post-weld heat treatment of 9%Cr new martensitic heat-resistant steel pipes in domestic and foreign heat treatment technical regulations are discussed.
附图说明 Description of drawings
图1 本发明中运用的BP神经网络模型图。 Fig. 1 is the BP neural network model diagram used in the present invention.
图2 本发明中BP神经网络训练流程图。 Fig. 2 is a flow chart of BP neural network training in the present invention.
图3 本发明中BP神经网络训练误差图。 Fig. 3 is a BP neural network training error diagram in the present invention.
具体实施方式 Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。 The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
本发明的9%Cr马氏体钢管道焊后热处理加热宽度的优化方法,包括以下步骤: The method for optimizing the heating width of the 9%Cr martensitic steel pipe post-weld heat treatment of the present invention comprises the following steps:
步骤1,温度场计算模块,建立上T组不同尺寸管道在不同加热宽度、不同热处理环境温度、不同控温温度下的热处温度场计算模型,采用有限元分析软件计算各组模型的焊后热处理内外壁温差(保温宽度按电力标准确定),具体方法为: Step 1, the temperature field calculation module, establishes the calculation model of the temperature field of the hot spot of the upper T group of pipes of different sizes under different heating widths, different heat treatment ambient temperatures, and different temperature control temperatures, and uses finite element analysis software to calculate the post-welding of each group of models The temperature difference between the inner and outer walls of the heat treatment (the insulation width is determined according to the electric power standard), the specific method is:
根据9%Cr新型马氏体耐热钢的应用情况,选取管道尺寸范围;根据国内外热处理技术规程,对于一定规格的管道计算加热带宽度、保温宽度的大小,选取加热宽度范围,保温宽度按照电力标准进行选取;根据9%Cr新型马氏体耐热钢的控温温度以及热处理环境温度情况,选择控温温度以及热处理环境温度的范围。建立T组9%Cr新型马氏体耐热钢管道焊后热处理温度场理论计算模型,通过运用有限元软件计算管道尺寸(管径和壁厚)、加热宽度、控温温度以及热处理环境温度对等效点位置的影响,计算方法如下: According to the application of 9%Cr new martensitic heat-resistant steel, select the size range of the pipe; according to the domestic and foreign heat treatment technical regulations, calculate the width of the heating zone and the width of the heat preservation for a pipe of a certain specification, select the heating width range, and the heat preservation width according to Electric power standard is selected; according to the temperature control temperature of 9%Cr new martensitic heat-resistant steel and the temperature of heat treatment environment, the range of temperature control temperature and heat treatment environment temperature is selected. Establish a theoretical calculation model for the post-weld heat treatment temperature field of T-group 9%Cr new martensitic heat-resistant steel pipes, and calculate the pipe size (pipe diameter and wall thickness), heating width, temperature control temperature, and heat treatment environment temperature by using finite element software. The influence of the position of the equivalent point is calculated as follows:
步骤1.1,在有限元软件中,建立9%Cr新型马氏体耐热钢焊后热处理温度场计算模型; Step 1.1, in the finite element software, establish the calculation model of the temperature field of the post-weld heat treatment of 9%Cr new martensitic heat-resistant steel;
步骤1.2,定义初始条件、边界条件,求解; Step 1.2, define initial conditions, boundary conditions, and solve;
步骤1.3,计算完成后,在后处理器中查看管道内壁温度和外壁温度,计算内外壁温差的大小。 Step 1.3, after the calculation is completed, check the temperature of the inner wall and the outer wall of the pipe in the post-processor, and calculate the temperature difference between the inner and outer walls.
步骤2,神经网络建立模块,综合考虑任意规格(管径和壁厚)管道在不同热处理环境温度、不同控温温度以及不同预设内外壁温差条件下,管道所需最小的加热宽度。建立基于误差反向传播神经网络,具体方法为: Step 2, the neural network building module, comprehensively consider the minimum heating width required by the pipes of any specification (pipe diameter and wall thickness) under different heat treatment ambient temperatures, different temperature control temperatures, and different preset temperature differences between inner and outer walls. Establish a neural network based on error backpropagation, the specific method is:
1)输入层和输出层的设计 1) Design of input layer and output layer
选取管道尺寸(管径和壁厚)、预设内外壁温差、控温温度以及热处理环境温度的数值作为输入变量,因此该网络输入层的神经元数为5;以不同条件下管道焊后热处理所需的最小加热宽度作为网络模型的输出,因此输出层神经元数为1。 The pipe size (pipe diameter and wall thickness), preset temperature difference between inner and outer walls, temperature control temperature, and heat treatment ambient temperature are selected as input variables, so the number of neurons in the input layer of the network is 5; The required minimum heating width is used as the output of the network model, so the number of neurons in the output layer is 1.
2)隐层数和隐层单元数的选择 2) Selection of the number of hidden layers and the number of hidden layer units
1989 年, Robert Hecht-Nielson 证明了对于任何闭区间内的一个连续函数都可以用一个隐层的BP网络来逼近。因为一个3 层的BP 网络可以完成任意的n 维到m 维的连续映射,故本模型采用单隐层,而隐层节点数的选择是一个比较复杂的问题,结合经验公式并经过作者多次尝试,最后确定隐层节点数为10。 In 1989, Robert Hecht-Nielson proved that a continuous function in any closed interval can be approximated by a hidden layer BP network. Because a 3-layer BP network can complete any continuous mapping from n-dimensional to m-dimensional, this model uses a single hidden layer, and the selection of the number of nodes in the hidden layer is a relatively complicated problem. Try, and finally determine that the number of hidden layer nodes is 10.
3)其他参数的确定 3) Determination of other parameters
隐层隐层的传递函数为单极性S型函数:f(x)=1/(1+e-x),输出层的传递函数为线性函数:f(x)=x,使网络输出任何值,训练次数为1800次,误差目标为1,选择样本数为T, 其中N个训练样本,T-N个测试样本。 Hidden layer The transfer function of the hidden layer is a unipolar S-type function: f(x)=1/(1+e -x ), and the transfer function of the output layer is a linear function: f(x)=x, so that the network can output any value, the number of training times is 1800, the error target is 1, and the number of selected samples is T, of which N are training samples and TN are testing samples.
本步骤中,基于误差反向传播神经网络包括一个输入层、一个中间层和一个输出层,输入层有5个神经元,中间层有10个神经元,输出层有1个神经元;所述预测模型的中间层的传递函数为单极性S 型函数,输出层的传递函数为线性函数,使网络输出任何值,结构图如附图1所示。 In this step, the neural network based on error backpropagation includes an input layer, an intermediate layer and an output layer, the input layer has 5 neurons, the intermediate layer has 10 neurons, and the output layer has 1 neuron; The transfer function of the middle layer of the prediction model is a unipolar S-type function, and the transfer function of the output layer is a linear function, so that the network can output any value. The structure diagram is shown in Figure 1.
步骤3,预测模型建立模块,针对步骤1得到T组加热宽度的数据对步骤2中基于误差反向传播神经网络进行训练和测试,得到一个能够预测9%Cr马氏体耐热钢厚壁管道焊后热处理加热宽度的预测模型;对于步骤1得到的T组加热宽度数据对步骤2中基于误差反向传播神经网络进行训练和测试的具体步骤如下: Step 3: Prediction model building module, based on the data of T group heating width obtained in step 1, train and test the error-based backpropagation neural network in step 2, and obtain a thick-walled pipe that can predict 9% Cr martensitic heat-resistant steel The prediction model of the heating width of post-weld heat treatment; for the T group of heating width data obtained in step 1, the specific steps of training and testing based on the error backpropagation neural network in step 2 are as follows:
步骤3.1,设定权值和阈值和训练次数,并对权值和阈值进行初始化,随机摘取T组样本中的T-N组样本作为训练样本,N组样本作为测试样本,输入T-N组训练样本,所述样本为步骤1中得到的T组加热宽度的大小以及T组9%Cr马氏体耐热钢管道焊后热处理最小加热宽度的影响因素; Step 3.1, set weights, thresholds and training times, and initialize weights and thresholds, randomly pick T-N group samples from T group samples as training samples, and N group samples as test samples, and input T-N group training samples, The sample is the size of the heating width of the T group obtained in step 1 and the influencing factors of the minimum heating width of the post-weld heat treatment of the T group 9%Cr martensitic heat-resistant steel pipeline;
步骤3.2,计算网络输出,得到反向传播神经网络中各层的权值以及阈值,并计算反向传播神经网络中各层的权值以及阈值的修正因子,根据步骤1中得到的T-N组A1温度计算值和网络输出计算网络输出误差,所述网络输出误差即为步骤1中得到的T-N组加热宽度的计算值和本步骤计算的网络输出的比较差值; Step 3.2, calculate the network output, obtain the weights and thresholds of each layer in the backpropagation neural network, and calculate the weights and threshold correction factors of each layer in the backpropagation neural network, according to the TN group A obtained in step 1 1 temperature calculation value and network output calculation network output error, the network output error is the calculation value of the TN group heating width obtained in step 1 and the comparison difference of the network output calculated in this step;
步骤3.3,判断是否达到最大训练次数,并根据是否达到最大训练次数选择执行以下步骤: Step 3.3, judge whether the maximum number of training times is reached, and choose to perform the following steps according to whether the maximum number of training times is reached:
选择执行步骤1,若尚未达到最大训练次数,判断在步骤3.2中网络输出误差是否小于期望误差,若小于期望误差,则训练结束,同时保存步骤3.2中反向传播神经网络中各层的权值以及阈值,得到待定预测模型;若大于期望误差,修正反向传播神经网络中各层的权值以及阈值后步骤重复3.2.其中修正因子采用步骤3.2中计算的修正因子; Choose to execute step 1. If the maximum number of training times has not been reached, judge whether the network output error is less than the expected error in step 3.2. If it is less than the expected error, the training ends, and save the weights of each layer in the backpropagation neural network in step 3.2. and the threshold to obtain the undetermined prediction model; if it is greater than the expected error, correct the weights of each layer in the backpropagation neural network and the threshold and then repeat step 3.2. Wherein the correction factor adopts the correction factor calculated in step 3.2;
选择执行步骤2,若达到最大训练次数,则该反向传播神经网络在给定的训练次数内不能收敛,训练结束; Choose to execute step 2. If the maximum number of training times is reached, the backpropagation neural network cannot converge within the given number of training times, and the training ends;
步骤3.4,将N组测试样本逐个输入选择执行步骤1中的待定预测模型,若预测误差低于规定水平时表明该待定预测模型能够用于预测9%Cr马氏体耐热钢管道焊后热处理所需的最小加热宽度,即该待定预测模型即是步骤3中所得到的预测模型;否则,该待定预测模型不符合,结束整个步骤。 Step 3.4: Input N groups of test samples one by one to select and execute the undetermined prediction model in step 1. If the prediction error is lower than the specified level, it indicates that the undetermined prediction model can be used to predict the post-weld heat treatment of 9% Cr martensitic heat-resistant steel pipes The required minimum heating width, that is, the undetermined prediction model is the prediction model obtained in step 3; otherwise, the undetermined prediction model does not conform, and the whole step ends.
在本实施例中,训练与测试是指用前面有限元软件计算所得3650组不同条件下9%Cr新型马氏体耐热钢管道焊后热处理加热宽度数据中的3600组作为训练样本对所建立的模型进行训练,用余下的50组不同条件下9%Cr新型马氏体耐热钢管道焊后热处理加热宽度数据作为测试样本对训练好的BP网络进行测试。对网络模型网络采用误差反向传播算法进行训练,训练流程如附图2所示,反复训练后当神经网络的输出误差达到0.5mm时即可停止训练,训练误差图如附图3所示,当神经网络对50组测试样本的预测误差低于规定水平时表明网络模型可用于预测9%Cr新型马氏体耐热钢厚壁管道焊后热处理加热宽度。 In this embodiment, training and testing refer to 3600 groups of 9%Cr new martensitic heat-resistant steel pipeline post-weld heat treatment heating width data obtained under 3650 groups calculated by the finite element software above under different conditions as training samples. The model was trained, and the remaining 50 sets of post-weld heat treatment heating width data of 9% Cr new martensitic heat-resistant steel pipes under different conditions were used as test samples to test the trained BP network. The network model network is trained using the error back propagation algorithm. The training process is shown in Figure 2. After repeated training, when the output error of the neural network reaches 0.5mm, the training can be stopped. The training error diagram is shown in Figure 3. When the prediction error of the neural network for 50 groups of test samples is lower than the specified level, it shows that the network model can be used to predict the heating width of the post-weld heat treatment of the 9%Cr new martensitic heat-resistant steel thick-walled pipeline.
步骤4,模型修正模块,结合9%Cr马氏体耐热钢厚壁管道焊后热处理实验测量数据对所得的预测模型进行修正,修正模型输出层阀值; Step 4, the model correction module, combined with the experimental measurement data of post-weld heat treatment of 9% Cr martensitic heat-resistant steel thick-walled pipes, corrects the obtained prediction model, and corrects the threshold value of the model output layer;
步骤5,加热宽度优化模块,分析管道尺寸(管径以及壁厚)、热处理环境温度、控温温度、预设内外壁温差,输入到修正后的模型即可得到管道焊后热处理的最小加热宽度。 Step 5, heating width optimization module, analyze pipe size (pipe diameter and wall thickness), heat treatment ambient temperature, temperature control temperature, preset temperature difference between inner and outer walls, and input it into the corrected model to obtain the minimum heating width of pipe post-weld heat treatment .
本发明中选取管道尺寸(管径和壁厚)、预设内外壁温差、热处理环境温度以及控温温度作为输入参数,适用的范围如下: In the present invention, the pipe size (pipe diameter and wall thickness), preset temperature difference between inner and outer walls, heat treatment ambient temperature and temperature control temperature are selected as input parameters, and the scope of application is as follows:
管道内径(半径):100mm-500mm; Pipe inner diameter (radius): 100mm-500mm;
管道壁厚:30mm-140mm; Pipe wall thickness: 30mm-140mm;
预设内外壁温差:0℃-50℃; Preset temperature difference between inner and outer walls: 0°C-50°C;
热处理环境温度:-10℃-30℃; Heat treatment ambient temperature: -10°C-30°C;
控温温度:750℃-780℃。 Temperature control temperature: 750°C-780°C.
实施例:Example:
本发明所涉及的BP神经网络优化方法与实测的管道内外壁温差大小进行对比: The BP neural network optimization method involved in the present invention is compared with the measured temperature difference between the inner and outer walls of the pipeline:
分析和记录表1所示的三种规格的9%Cr马氏体耐热钢管道管道尺寸(管径和壁厚)、热处理环境温度、控温温度以及预设内外壁温差,将各个影响因素的数值输入到模型中进行计算,即可快速计算该条件下9%Cr马氏体耐热钢管道焊后热处理最小加热宽度。另外通过实验以验证该模型的精度。本例中用本发明所得的结果与实测结果如下表2所示。 Analyze and record the three specifications of 9%Cr martensitic heat-resistant steel pipes shown in Table 1. Pipe size (pipe diameter and wall thickness), heat treatment ambient temperature, temperature control temperature and preset temperature difference between inner and outer walls, and each influencing factor Input the value of the value into the model for calculation, and the minimum heating width of the post-weld heat treatment of the 9% Cr martensitic heat-resistant steel pipe under this condition can be quickly calculated. In addition, the accuracy of the model is verified by experiments. In this example, the results obtained by the present invention and the measured results are shown in Table 2 below.
表1 9%Cr马氏体耐热钢管道的焊后热处理参数 Table 1 Parameters of post-weld heat treatment for 9%Cr martensitic heat-resistant steel pipes
表2 采用本发明方法与实测数据进行比较 Table 2 adopts the method of the present invention to compare with measured data
计算结果表明,用本发明提出的9%Cr新型马氏体耐热钢厚壁管道焊后热处理加热宽度优化方法计算所得数据与实验数据较为一致,加热宽度误差绝对值小于10mm。与实验方法相比显然有诸多优点,除方便快速地计算9%Cr新型马氏体耐热钢厚壁管道焊后热处理加热宽度,优化热处理工艺以外,还能够解决国内外热处理技术规程的差异问题。 The calculation results show that the calculated data obtained by using the method for optimizing the heating width of the post-weld heat treatment of the 9% Cr new-type martensitic heat-resistant steel thick-walled pipeline proposed by the present invention is relatively consistent with the experimental data, and the absolute value of the heating width error is less than 10mm. Compared with the experimental method, it obviously has many advantages. In addition to the convenient and rapid calculation of the heating width of the post-weld heat treatment of 9% Cr new martensitic heat-resistant steel thick-walled pipes, and the optimization of the heat treatment process, it can also solve the problem of differences in heat treatment technical regulations at home and abroad. .
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。 The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
Claims (4)
- The optimization method of 1.9%Cr martensite steel pipeline post weld heat treatment width of heating, is characterized in that, comprise the following steps:Step 1, calculate the post weld heat treatment calculation model for temperature field of T group different size pipeline under different heating width, different heat treatment environment temperature, different control temperature by Temperature calculating module, adopt finite element analysis software to calculate the post weld heat treatment inside and outside wall temperature difference of each group model;Step 2, by neural network module in conjunction with any specification pipeline different heat treatment environment temperature, different control temperature and different preset inside and outside wall temperature difference condition under, width of heating minimum needed for pipeline; Set up based on error backward propagation method;Step 3, forecast model sets up module, the data obtaining T group width of heating for step 1 carry out training and testing in step 2 based on error backward propagation method, obtain the forecast model that can be predicted 9%Cr martensite heat-resistant steel posted sides pipeline post weld heat treatment width of heating;Step 4, Modifying model module, revises in conjunction with the forecast model of 9%Cr martensite heat-resistant steel posted sides pipeline post weld heat treatment measured data of experiment to gained;Step 5, width of heating optimizes module, and analysis conduit size, heat treatment environment temperature, control temperature, the default inside and outside wall temperature difference, be input to the minimum width of heating that revised model can obtain pipeline post weld heat treatment;In described step 1, calculate the heat place calculation model for temperature field of T group different size pipeline under different heating width, different heat treatment environment temperature, different control temperature, pipeline post weld heat treatment inside and outside wall temperature extent under utilization finite element software calculating different condition, concrete grammar is:According to the applicable cases of 9%Cr martensite steel pipeline, choose line size scope; According to domestic and international heat treatment technics code, pipeline is calculated to the size of heating tape width, insulation width, choose width of heating scope, insulation width is chosen according to electric power standard; According to control temperature and the heat treatment environment temperature conditions of 9%Cr martensite steel pipeline, select the scope of control temperature and heat treatment environment temperature, set up T group 9%Cr martensite steel pipeline post weld heat treatment temperature field theoretical calculation model, by using finite element software to calculate line size, width of heating, control temperature and heat treatment environment temperature to the impact of equivalent point position, computing method are as follows:Step 1.1, in finite element software, sets up 9%Cr martensite steel pipeline post weld heat treatment calculation model for temperature field;Step 1.2, definition starting condition, boundary condition, solve;Step 1.3, after having calculated, checks inner-walls of duct temperature and outside wall temperature in preprocessor, calculates inside and outside wall temperature extent.
- 2. the optimization method of 9%Cr martensite steel pipeline post weld heat treatment width of heating according to claim 1, is characterized in that, in described step 2, the concrete grammar set up based on error backward propagation method is:Step 2.1, definition input layer and output layer:Choose caliber, wall thickness, preset the numerical value of the inside and outside wall temperature difference, control temperature and heat treatment environment temperature as input variable, therefore the neuron number of this network input layer is 5; Minimum width of heating required under different condition is as the output of network model, and therefore output layer neuron number is 1;Step 2.2, selects hidden layer number and Hidden unit number: adopt single hidden layer, and determine that the number of hidden nodes is 10;Step 2.3, the determination of other parameters: the transport function of hidden layer is unipolarity S type function: f (x)=1/ (1+e -x), the transport function of output layer is linear function: f (x)=x, makes network export any value, and frequency of training is 1800 times, and error target is 0.5, and selection sample number is T, wherein N number of test sample book, T-N training sample.
- 3. the optimization method of 9%Cr martensite steel pipeline post weld heat treatment width of heating according to claim 1, it is characterized in that, in described step 2, an input layer, a middle layer and an output layer is comprised based on error backward propagation method, input layer has 5 neurons, there are 10 neurons in middle layer, and output layer has 1 neuron; The transport function in the middle layer of described forecast model is unipolarity S type function, and the transport function of output layer is linear function, makes network export any value; T width of heating is obtained to step 1 as follows to carrying out the concrete steps of training and testing based on error backward propagation method in step 2:Step 3.1, setting weights and threshold and frequency of training, and initialization is carried out to weights and threshold, win T-N group sample in T group sample at random as training sample, N group sample is as test sample book, input T-N group training sample, described sample is the size of the T group width of heating obtained in step 1 and the influence factor of the minimum width of heating of T group 9%Cr martensite heat-resistant steel pipeline post weld heat treatment;Step 3.2, computational grid exports, and obtains weights and the threshold value of each layer in reverse transmittance nerve network, and calculates the weights of each layer and the modifying factor of threshold value in reverse transmittance nerve network, according to the T-N group A obtained in step 1 1temperature calculations and network export computational grid output error, and described network output error is the comparison difference of the calculated value of the T-N group width of heating obtained in step 1 and the network output of this step calculating;Step 3.3, judges whether to reach maximum frequency of training, and according to whether reaching maximum frequency of training selection execution following steps:Select to perform step 1, if not yet reach maximum frequency of training, judge whether network output error is less than anticipation error in step 3.2, if be less than anticipation error, then train end, preserve weights and the threshold value of each layer in reverse transmittance nerve network in step 3.2 simultaneously, obtain forecast model undetermined; If be greater than anticipation error, after revising the weights of each layer in reverse transmittance nerve network and threshold value step repeat 3.2. wherein modifying factor adopt the modifying factor calculated in step 3.2;Select to perform step 2, if reach maximum frequency of training, then this reverse transmittance nerve network can not be restrained in given frequency of training, and training terminates;Step 3.4, by the forecast model undetermined in N group test sample book one by one input selection execution step 1, if predicated error is lower than showing during prescribed level that this forecast model undetermined can be used in predicting the minimum width of heating needed for the post weld heat treatment of 9%Cr martensite heat-resistant steel pipeline, namely namely this forecast model undetermined is the forecast model obtained in step 3; Otherwise this forecast model undetermined does not meet, and terminates whole step.
- 4. the optimization method of 9%Cr martensite steel pipeline post weld heat treatment width of heating according to claim 1, it is characterized in that, in described step 4, the data of 9%Cr martensite steel pipeline post weld heat treatment experiment measuring and model calculation value are analyzed, and correction model exports threshold value.
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Denomination of invention: Optimization method of heating width of 9% Cr Martensitic steel pipeline after post weld heat treatment Effective date of registration: 20220128 Granted publication date: 20150114 Pledgee: China Construction Bank Corporation Yanshan sub branch Pledgor: HEBEI CANG HAI NUCLEAR EQUIPMENT TECHNOLOGY Co.,Ltd. Registration number: Y2022110000028 |