CN102797076A - Single-roller opener for regenerated fibers of waste textiles - Google Patents
Single-roller opener for regenerated fibers of waste textiles Download PDFInfo
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- CN102797076A CN102797076A CN2012103149875A CN201210314987A CN102797076A CN 102797076 A CN102797076 A CN 102797076A CN 2012103149875 A CN2012103149875 A CN 2012103149875A CN 201210314987 A CN201210314987 A CN 201210314987A CN 102797076 A CN102797076 A CN 102797076A
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Abstract
The invention provides a single-roller opener for regenerated fibers of waste textiles. The single-roller opener comprises a cotton inlet, a multifunctional impurity removing box, a cotton inlet fan, a double-circle dust cage filter drum, a dust flock cavity, a cotton storage box, a star-like roller, front and back steel rollers, an adjustable dust grid, an opening roller, a cotton return pipe, a cotton outlet, a heavy impurity removing grid bar, a magnet, a heavy impurity box, a cotton return hopper and a dust filter port, wherein raw materials directly enter the multifunctional impurity removing box from the cotton inlet under an effect of the cotton inlet fan; first, the raw materials are collided with the heavy impurity removing grid bar, so as to remove heavy impurities, and metals and then enter the double-circle dust cage filter drum; dust and flocks are sucked by a dust filter of the system; after the pressure of the raw materials is released, the raw materials fall into the cotton storage box, are opened by the star-like roller, the front and back steel rollers as well as the opening roller, and are gradually torn and opened into fiber-shaped substances; average lengths of the opened fibers can reach more than 14 mm; the yield is 400-500 kg/h; and the installed power of the whole machine is only 16.5 kw; and the single-roller opener for the regenerated fibers of the waste textiles, provided by the invention, has the advantages of small volume, small power consumption, high yield, no dust and flock leakage as well as low noise.
Description
[technical field]
The present invention relates to a kind of waste textile recycle process equipment, relate in particular to a kind of waste textile regenerated fiber opener.
[background technology]
China is the big producing country of textiles, more is to use big country, along with the raising of scientific and technological expanding economy and people's levels of substance; The Application Areas of textiles enlarges gradually; And life cycle is shortening trend, and most of textiles will become waste textile after several years, at present; Domestic waste textile does not also obtain good use; China is also not deep to the understanding of waste textile recycling, and is at the early-stage to the research work of waste textile recycle yet, and waste textile obtains circulation comprehensive utilization rate less than 0.1%.The most common processing mode is to burn now, burns and has not only consumed the energy, also can produce effluents such as great amount of carbon dioxide, causes the pollution of environment and the waste of resource.And western developed country has reached more than 16% the waste textile recovery utilization rate, and is just adopting multiple measure further to improve comprehensive utilization ratio.
Present stage, the technical equipment of China's regenerated fiber industry falls behind, and the energy consumption per unit of output value is high, and environmental pollution is serious, and the potential safety hazard of production process is many, and it is following that domestic traditional regenerated fiber reclaims processing process:
Waste textile and clothing factory's buckram corner piece material reclaim quality → cloth waste machine cut-out → opener → scutching fluffer → baling press
Wherein, opener plays a part to take over from the past and set a new course for the future in this work flow.
Existing opener is as shown in Figure 1; Waste textile directly flows to cotton feeding roller 35, impurities removal plate 36 and opening roller 37 through defeated cotton tiltedly curtain 33 after the cloth waste machine cuts off, the fiber after the shredding gets into dust cage 38, and wherein short flannel and dust are entered in the atmosphere by dusting fan 40 through dust flue 43; The cotton layer of shredding gets in the noil bucket 39; Carry flat curtain 46 to give scutching fluffer 47 by cotton sucking blower 41 and discharging mesh tube 45 and outlet then, unnecessary cotton layer is inhaled back cotton blower fan 42 again and is inhaled back through returning again and cottonly manage 44 and filter dirt 34 and fall into and fail on the cotton curtain 33, gets into the shredding flow process again; In process; Reclaim defeated cotton flat curtain 31, outlet is carried flat curtain 46, defeated cotton tiltedly curtain 33, is reclaimed defeated cotton tiltedly curtain 32 and secondary filter dirt 34, just organizes dust cage 38 and is open, all parts all are fixed on the frame 48.Can know that through structural analysis this opener volume is big, long flow path; Three open defeated cotton curtains, individual layer dust cage and duct type structure for conveying must cause noise pollution and dust pollution big, and energy consumption is high, and prouctiveness power is low; This opener technology is relatively backward, makes a concrete analysis of as follows:
1. equipment and technology falls behind, main parts design and the too original and simple, coarse of making, and for example opening roller adopts wooden cylindrical shell; Rotary inertia large unbalance during rotation, and noise is big, is comparatively very easily damaging under the bad working environment; Not only noise is big; Have potential safety hazard, be easy to produce occupational disease, the operator is reluctant to be engaged in this work.And fault rate is high, and maintenance cost is bigger.
2. the closed state of opener is not good; On the compound feeding charging convoying curtain; Directly be exposed in the air, and do not have dust pelletizing system on stream, dirt bits and short flannel are not treated in the course of work just directly is diffused in the air; Make the workplace dust from flying, the severe contamination surrounding enviroment with influence the healthy of operator.
3. this equipment energy consumption is high, efficient is low, and the installed power of opener (not containing the line treatment power of fan) is up to 30kW, and transmission efficiency, shredding efficient are low, and output only has 200～300kg/h.
[summary of the invention]
For the market of satisfying domestic waste textile recycle to demand, the applicant develops a kind of waste textile regenerated fiber list roller opener, it is to the fiber opening special equipment in the waste textile recycle processing.
The technical scheme that the present invention taked is following:
A kind of waste textile regenerated fiber list roller opener is characterized in that: it comprises cotton inlet, multi-functional trash extraction box, advances cotton blower fan, two round dust cage filter cylinder, dirt suede chamber, cotton storage tank, star roller, front and back steel roller, adjustable bar grid, opening roller, Hui Mianguan, cotton outlet, remove heavily assorted dirt rod, magnet, heavily mix case, Hui Miandou and filter dirt machine interface, and cotton inlet is the inlet of multi-functional trash extraction box; The suction of advancing cotton blower fan links to each other with the outlet of multi-functional trash extraction box for cotton mouthful; The cotton outlet that advances cotton blower fan interlinks with pair inner chamber of circle dust cage filter cylinders, and dirt suede chamber is positioned at outside two circle dust cage filter cylinders, and dirt suede chamber is through filtering dirt machine interface input filter dirt machine; Cotton storage tank is between two round dust cage filter cylinders and star roller; Front and back steel roller is arranged between star roller and the opening roller, and adjustable bar grid is arranged on the lower right of opening roller, and Hui Miandou is arranged on the below of opening roller and adjustable bar grid; The outlet of Hui Miandou links to each other with Hui Mianguan; The outlet of Hui Mianguan and multi-functional trash extraction box interlink, and remove the bottom that heavily assorted dirt rod is arranged on multi-functional trash extraction box, and become 30 ° ~ 75 ° angles with the horizontal axis of cotton inlet; Magnet is arranged on the downside that removes heavily assorted dirt rod; Heavily assorted case is arranged on the below of removing heavily assorted dirt rod, and cotton outlet vertically is arranged on the left side of opening roller, and the center line of cotton outlet and opening roller cylindrical are tangent.
Further, remove heavily assorted dirt rod and become 45 ° ~ 60 ° angles with the horizontal axis of cotton inlet.
Its course of work is following:
Waste textile under the effect of advancing cotton blower fan, directly gets into multi-functional trash extraction box from cotton inlet after after the cloth waste machine cuts off, being soaked in water and bleaching mummification; Raw material with remove heavily assorted dirt rod and bump against, because of the reason of inertia, after bump removes heavily assorted dirt rod; Some heavily assorted gaps of removing between heavily assorted dirt rod that see through; Enter in the heavily assorted case, simultaneously, the metal in the raw material is also because of being adsorbed under the magnet effect.Raw material gets into two circle dust cage filter cylinders through advancing cotton blower fan from multi-functional trash extraction box; Dirt in the raw material is considered to be worth doing and short flannel, under the effect of system's filter dirt machine, is siphoned away through filtering the dirt machine by filter dirt machine interface behind the mesh entering dirt suede chamber on two circle dust cage filter cylinders; Raw material falls into cotton storage tank through behind the release of pressure.Because two circle dust cage filter cylinders are double cylinder-shaped dust cages, it is bigger than the columnar dust cage air draft of traditional list area, not only is beneficial to the dust discharge of raw material, and can improves the uniformity that raw material falls into cotton storage tank, helps giving to feeding of cotton.
Fall into the raw material of cotton storage tank, behind star roller and front and back steel roller, feeding hired roughneck chamber; Under the effect of opening roller and adjustable bar grid, tear shredding gradually and become fibrous material, along the opening roller rotation direction in the indoor transfer of hired roughneck; Strip down at the stripping cutter, get into road board down through cotton outlet; Opening roller adopts the metal cylinder structure, clad metal card clothing on the cylindrical shell, and shredding is effective, and not fragile; Bar grid mechanism adopts mote knife to add the excellent structure of triangle dirt, can be according to raw material condition, linters rate and the requirement that goes out cotton degree of opening, and the adjusting of manually spacing reaches best result of use.
Raw material tears shredding, at this moment gradually under the effect of opening roller; Under opening roller hits; Have few part material directly to fall into Hui Miandou through adjustable bar grid, advancing under the swabbing action of cotton blower fan, this part material is through Hui Mianguan; Get in the multi-functional trash extraction box once more and advance to feed again after cotton raw material mixes and carry out the secondary shredding in the hopper and handle.
Because the present invention adopts the closed frame structure; The dirt bits that mesh from two round dust cage filter cylinders gets into dirt suede chamber and short flannel directly get into through filter dirt machine interface and filter the dirt unit and handle; And remaining the negative pressure operation in the main frame, it is healthy with influence that dustless bits and short flannel spill the outer contaminated environment of machine.
Can reach more than the 14mm through the actual average fiber length of verifying after the shredding that uses, improve utilization ratio of raw materials greatly, output is that the installed power of 400～500kg/h complete machine has only 16.5kW; Energy consumption is merely the half the of traditional opener; It has, and volume is little, and power consumption is little, and output is high; Dustless bits and short flannel are not let out, and noise is little.
[description of drawings]
Fig. 1 is the structural representation of existing waste textile regenerated fiber opener;
Fig. 2 is a structural representation of the present invention;
Fig. 3 is the vertical view of Fig. 2;
Fig. 4 be among Fig. 2 A to view;
Among the figure: the 1-cotton inlet; The multi-functional trash extraction box of 2-; 3-advances cotton blower fan; The two circle of 4-dust cage filter cylinder; 5-dirt suede chamber; The 6-cotton storage tank; 7-star roller; Steel roller before and after the 8-; The adjustable bar grid of 9-; The 10-opening roller; 11-returns cotton pipe; The 12-cotton outlet; 13-removes heavily assorted dirt rod; 14-magnet; The heavily assorted case of 15-; 16-returns cotton bucket; 17-filter dirt machine interface; 31-reclaims defeated cotton flat curtain; 32-reclaims defeated cotton tiltedly curtain; The defeated cotton tiltedly curtain of 33-; 34-secondary filter dirt; The 35-cotton feeding roller; 36-impurities removal plate; The 37-opening roller; The 38-dust cage; 39-noil bucket; The 40-dusting fan; The 41-cotton sucking blower; 42-inhales back cotton blower fan; The 43-dust flue; 44-returns cotton pipe; 45-discharging mesh tube; Flat curtain is carried in the 46-outlet; The 47-scutching fluffer; The 48-frame.
[specific embodiment]
Below in conjunction with the description of drawings specific embodiment of the present invention:
A kind of waste textile regenerated fiber list roller opener; Like Fig. 2, Fig. 3, shown in Figure 4, it comprises cotton inlet 1, multi-functional trash extraction box 2, advance cotton blower fan 3, two round dust cage filter cylinder 4, dirt suede chamber 5, cotton storage tank 6, star roller 7, front and back steel roller 8, adjustable bar grid 9, opening roller 10, return cotton pipe 11, cotton outlet 12, remove heavily assorted dirt rod 13, magnet 14, heavily assorted case 15, return cotton bucket 16 and filter dirt machine interface 17, and cotton inlet 1 is the inlet of multi-functional trash extraction box 2; The suction of advancing cotton blower fan 3 links to each other with the outlet of multi-functional trash extraction box 2 for cotton mouthful; The cotton outlet that advances cotton blower fan 3 interlinks with pair inner chamber of circle dust cage filter cylinders 4, and dirt suede chamber 5 is positioned at outside two circle dust cage filter cylinders 4, and dirt suede chamber 5 is through filtering dirt machine interface 17 input filter dirt machines; Cotton storage tank 6 is between two round dust cage filter cylinders 4 and star roller 7; Front and back steel roller 8 is arranged between star roller 7 and the opening roller 10, and adjustable bar grid 9 is arranged on the lower right of opening roller 10, goes back to the below that cotton bucket 16 is arranged on opening roller 10 and adjustable bar grid 9; The outlet of returning cotton bucket 16 links to each other with time cotton pipe 11; The outlet and the multi-functional trash extraction box 2 that return cotton pipe 11 interlink, and remove the bottom that heavily assorted dirt rod 13 is arranged on multi-functional trash extraction box 2, and become 45 ° of angles with the horizontal axis of cotton inlet 1; Magnet 14 is arranged on the downside that removes heavily assorted dirt rod 13; Heavily assorted case 15 is arranged on the below of removing heavily assorted dirt rod 13, and cotton outlet 12 vertically is arranged on the left side of opening roller 10, and the center line of cotton outlet 12 and opening roller 10 cylindricals are tangent.
Claims (2)
1. waste textile regenerated fiber list roller opener; It is characterized in that: it comprises cotton inlet (1), multi-functional trash extraction box (2), advances cotton blower fan (3), two round dust cage filter cylinders (4), dirt suede chamber (5), cotton storage tank (6), star roller (7), front and back steel rollers (8), adjustable bar grid (9), opening roller (10), Hui Mianguan (11), cotton outlet (12), remove heavily assorted dirt rod (13), magnet (14), heavily assorted case (15), Hui Miandou (16) and filter dirt machine interface (17); Cotton inlet (1) is the inlet of multi-functional trash extraction box (2); The suction of advancing cotton blower fan (3) links to each other with the outlet of multi-functional trash extraction box (2) for cotton mouthful; The cotton outlet that advances cotton blower fan (3) interlinks with pair inner chamber of circle dust cage filter cylinders (4); Dirt suede chamber (5) is positioned at outside two circle dust cage filter cylinders (4); Dirt suede chamber (5) is through filter dirt machine interface (17) input filter dirt machine, and cotton storage tank (6) is positioned between two circle dust cage filter cylinders (4) and the star roller (7), and front and back steel rollers (8) are arranged between star roller (7) and the opening roller (10); Adjustable bar grid (9) is arranged on the lower right of opening roller (10); Hui Miandou (16) is arranged on the below of opening roller (10) and adjustable bar grid (9), and the outlet of Hui Miandou (16) links to each other with Hui Mianguan (11), and the outlet of Hui Mianguan (11) and multi-functional trash extraction box (2) interlink; Be arranged on the bottom of multi-functional trash extraction box (2) except that heavily assorted dirt excellent (13); And become 30 ° ~ 75 ° angles with the horizontal axis of cotton inlet (1), and magnet (14) is arranged on the downside that removes heavy assorted dirt rod (13), and heavily assorted case (15) is arranged on and removes the heavily below of assorted dirt rod (13); Cotton outlet (12) vertically is arranged on the left side of opening roller (10), and the center line of cotton outlet (12) and opening roller (10) cylindrical are tangent.
2. according to the said waste textile regenerated fiber of claim 1 list roller opener, it is characterized in that: removing heavily, assorted dirt rod (13) becomes 45 ° ~ 60 ° angles with the horizontal axis of cotton inlet (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210314987.5A CN102797076B (en) | 2012-08-30 | 2012-08-30 | Single-roller opener for regenerated fibers of waste textiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210314987.5A CN102797076B (en) | 2012-08-30 | 2012-08-30 | Single-roller opener for regenerated fibers of waste textiles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102797076A true CN102797076A (en) | 2012-11-28 |
| CN102797076B CN102797076B (en) | 2017-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210314987.5A Active CN102797076B (en) | 2012-08-30 | 2012-08-30 | Single-roller opener for regenerated fibers of waste textiles |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105420861A (en) * | 2015-12-31 | 2016-03-23 | 湖北天磊科技有限公司 | Crushed cotton slag recycling system and recovery process |
| CN105540165A (en) * | 2014-07-16 | 2016-05-04 | 江苏金沃机械有限公司 | Progressive feeding device for cotton long fibered raw materials |
| CN110923859A (en) * | 2019-11-27 | 2020-03-27 | 青岛宏大纺织机械有限责任公司 | Cotton-waste and back-strip automatic processing machine with cotton storage function |
| CN114959955A (en) * | 2022-01-25 | 2022-08-30 | 东华大学 | Fine opening device for dispersing superfine fibers |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4301573A (en) * | 1979-06-18 | 1981-11-24 | Gunter & Cooke, Inc. | Fiber processing apparatus and method |
| US4397065A (en) * | 1981-05-12 | 1983-08-09 | Guido Bettoni | Self regulated apparatus for feeding carding machines |
| CN1040639A (en) * | 1989-09-04 | 1990-03-21 | 四川省盐亭县机械厂 | Fibre regenerator of waste or used fabrics |
| CN102529119A (en) * | 2011-12-31 | 2012-07-04 | 福建鑫华股份有限公司 | Device for continuously producing honeycomb by using waste fiber fabrics |
| CN202830271U (en) * | 2012-08-30 | 2013-03-27 | 苏拉（金坛）纺织机械有限公司 | Single-roller opener for regenerated fibers of waste textiles |
-
2012
- 2012-08-30 CN CN201210314987.5A patent/CN102797076B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4301573A (en) * | 1979-06-18 | 1981-11-24 | Gunter & Cooke, Inc. | Fiber processing apparatus and method |
| US4397065A (en) * | 1981-05-12 | 1983-08-09 | Guido Bettoni | Self regulated apparatus for feeding carding machines |
| CN1040639A (en) * | 1989-09-04 | 1990-03-21 | 四川省盐亭县机械厂 | Fibre regenerator of waste or used fabrics |
| CN102529119A (en) * | 2011-12-31 | 2012-07-04 | 福建鑫华股份有限公司 | Device for continuously producing honeycomb by using waste fiber fabrics |
| CN202830271U (en) * | 2012-08-30 | 2013-03-27 | 苏拉（金坛）纺织机械有限公司 | Single-roller opener for regenerated fibers of waste textiles |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105540165A (en) * | 2014-07-16 | 2016-05-04 | 江苏金沃机械有限公司 | Progressive feeding device for cotton long fibered raw materials |
| CN105420861A (en) * | 2015-12-31 | 2016-03-23 | 湖北天磊科技有限公司 | Crushed cotton slag recycling system and recovery process |
| CN110923859A (en) * | 2019-11-27 | 2020-03-27 | 青岛宏大纺织机械有限责任公司 | Cotton-waste and back-strip automatic processing machine with cotton storage function |
| CN114959955A (en) * | 2022-01-25 | 2022-08-30 | 东华大学 | Fine opening device for dispersing superfine fibers |
| CN114959955B (en) * | 2022-01-25 | 2023-08-04 | 东华大学 | A fine opening device for dispersing superfine fibers |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102797076B (en) | 2017-05-17 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 213200, No. 98, Hua Cheng Road, Jintan, Jiangsu, Changzhou Applicant after: Zhuo Lang (Jintan) Textile Machinery Co., Ltd. Address before: 213200, No. 98, Hua Cheng Road, Jintan, Jiangsu, Changzhou Applicant before: Saurer (Jintan) Textile Machinery Co., Ltd. |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: APPLICANT; FROM: SULA (JINTAN) TEXTILE MACHINERY CO., LTD. TO: ZHUOLANG (JINTAN) TEXTILE MACHINERY CO., LTD. |
|
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 213200 No. 98, Hua Cheng Road, Jintan District, Jiangsu, Changzhou Applicant after: Zhuo Lang (Changzhou) Textile Machinery Co., Ltd. Address before: 213200, No. 98, Hua Cheng Road, Jintan, Jiangsu, Changzhou Applicant before: Zhuo Lang (Jintan) Textile Machinery Co., Ltd. |
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| COR | Change of bibliographic data | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200608 Address after: Room 1505, Weitai building, No.1, Weitai South Road, Urumqi Economic and Technological Development Zone, Xinjiang Uygur Autonomous Region Patentee after: Zhuolang Xinjiang Intelligent Machinery Co., Ltd Address before: 213200 No. 98, Hua Cheng Road, Jintan District, Jiangsu, Changzhou Patentee before: SAURER (CHANGZHOU) TEXTILE MACHINERY Co.,Ltd. |