CN102794282B - Isobaric inflatable seal joint device for cleaning internal wall of tube - Google Patents
Isobaric inflatable seal joint device for cleaning internal wall of tube Download PDFInfo
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- CN102794282B CN102794282B CN201210316258.3A CN201210316258A CN102794282B CN 102794282 B CN102794282 B CN 102794282B CN 201210316258 A CN201210316258 A CN 201210316258A CN 102794282 B CN102794282 B CN 102794282B
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Abstract
Description
技术领域 technical field
本发明涉及一种管材内壁清洗用等压充气密封接头装置。The invention relates to an isobaric air-filled sealing joint device for cleaning the inner wall of a pipe.
背景技术 Background technique
一些管材在使用一定时间后需要对其内壁进行清洗,在清洗时可通过往管材的内腔中充入高压氮气来对其进行冲洗,在冲洗时需要将管材的端部固定以便于充入高压氮气。现有技术中,一般采用橡胶垫和弹簧结合的美式接头来对管材的端面进行密封和固定,这种方式存在橡胶垫报废较快、密封达不到要求等问题,其安全性能得不到保障,且会造成气体的极大浪费,而且管材端部被夹持处表面上的材料易掉落。Some pipes need to be cleaned after a certain period of time. When cleaning, they can be flushed by filling high-pressure nitrogen into the inner cavity of the pipe. When flushing, the end of the pipe needs to be fixed to facilitate filling with high-pressure nitrogen. In the prior art, the end face of the pipe is generally sealed and fixed by using an American-style joint combined with a rubber pad and a spring. This method has problems such as the rubber pad being scrapped quickly and the sealing not meeting the requirements, and its safety performance cannot be guaranteed. , and will cause a great waste of gas, and the material on the surface where the end of the pipe is clamped is easy to fall.
发明内容 Contents of the invention
本发明的目的是提供一种管材内壁清洗用等压充气密封接头装置,该等压充气密封接头装置结构简单,具有良好的密封性能,在管材内壁清洗过程中气体损耗小,具有良好的安全性和稳定性。The purpose of the present invention is to provide an isobaric inflatable sealing joint device for cleaning the inner wall of pipes. The isobaric inflatable sealing joint device has a simple structure, good sealing performance, small gas loss during the cleaning process of the inner wall of pipes, and good safety. and stability.
为达到上述目的,本发明采用的技术方案是:一种管材内壁清洗用等压充气密封接头装置,所述管材具有沿轴向延伸的中心通孔,所述装置包括气缸,所述气缸包括具有内腔的缸筒、分别固定地设置在所述缸筒两端的第一端盖和第二端盖、设置在所述缸筒内腔中的活塞杆、活塞,所述活塞杆的轴心线沿所述缸筒的轴向延伸,所述活塞杆的一端固定设置在所述第一端盖上,所述活塞上至少有部分能够沿轴向滑移地套设在所述活塞杆上,所述活塞与所述第一端盖、第二端盖之间分别形成相密闭的第一腔室、第二腔室,所述第二腔室中设置有密封球,所述第二端盖的外侧固定地连接设置有导向管,所述导向管、所述第二端盖、所述密封球、所述活塞、所述活塞杆上均开设有沿轴向延伸的能够供所述管材沿轴向穿入的第一通孔,所述第一端盖上开设有沿轴向延伸的第二通孔,所述第二通孔与所述第一通孔相连通,所述第一端盖上还开设有至少一个分流孔,所述分流孔的两端分别与所述第一腔室、所述第二通孔相连通,所述装置还包括设置在所述导向管一端的能够夹紧在所述管材外侧周部上的保险卡、固定设置在所述第一端盖一端的充气管道,所述充气管道的管腔与所述第二通孔相连通。In order to achieve the above object, the technical solution adopted by the present invention is: an isobaric inflatable sealing joint device for cleaning the inner wall of a pipe, the pipe has a central through hole extending in the axial direction, the device includes a cylinder, and the cylinder includes a The cylinder in the inner cavity, the first end cover and the second end cover fixedly arranged at both ends of the cylinder respectively, the piston rod and the piston arranged in the inner cavity of the cylinder, the axis of the piston rod Extending along the axial direction of the cylinder, one end of the piston rod is fixedly arranged on the first end cover, at least part of the piston is sleeved on the piston rod in an axially slidable manner, A sealed first chamber and a second chamber are respectively formed between the piston, the first end cap, and the second end cap, and a sealing ball is arranged in the second chamber, and the second end cap A guide tube is fixedly connected to the outer side of the guide tube, the guide tube, the second end cover, the sealing ball, the piston, and the piston rod are provided with axially extending holes for the pipe to pass along. A first through hole penetrated in the axial direction, a second through hole extending in the axial direction is opened on the first end cover, the second through hole communicates with the first through hole, and the first end cover There is also at least one split hole on the cover, and the two ends of the split hole communicate with the first chamber and the second through hole respectively, and the device also includes a clip capable of clamping at one end of the guide tube. The safety clip tightly on the outer periphery of the pipe, and the inflation pipe fixedly arranged at one end of the first end cap, the lumen of the inflation pipe communicates with the second through hole.
优选地,所述活塞杆与所述第一端盖一体设置。Preferably, the piston rod is integrated with the first end cover.
优选地,所述充气管道通过旋接头固定设置在所述第一端盖的一端,所述充气管道的管路上设置有截止阀。Preferably, the inflation pipeline is fixedly arranged at one end of the first end cap through a rotary joint, and a shut-off valve is arranged on the pipeline of the inflation pipeline.
优选地,所述第二通孔的孔径小于所述第一通孔的孔径,所述第一通孔的中心线与所述第二通孔的中心线沿同一直线分布。Preferably, the diameter of the second through hole is smaller than that of the first through hole, and the centerline of the first through hole and the centerline of the second through hole are distributed along the same straight line.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:本发明的管材内壁清洗用等压充气密封接头装置,其中通过在气缸的缸筒中设置密封球,管材穿设在密封球上开设的第一通孔中,通过向缸筒中充气使得活塞对密封球形成挤压,密封球被挤压后产生径向力使其能够紧紧地压在管材的外侧周部上,这使得密封球与管材之间形成了紧密的密封并且对管材进行了定位,这时再充入高压氮气,高压氮气能够完全地进入管材的中心通孔中对管材的内壁进行冲洗。该装置结构简单,具有良好的密封性能,在管材内壁清洗的过程中气体损耗小,而且,该装置中采用密封球对管材进行固定,固定处紧固不易松脱,具有良好的安全性和稳定性,同时,固定处对管材外侧表面上的材料不会造成破坏,具有良好的使用性能。Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art: the isobaric inflatable sealing joint device for pipe inner wall cleaning of the present invention, wherein a sealing ball is arranged in the cylinder barrel of the cylinder, and the pipe is passed through the sealing ball In the first through hole opened above, the piston can squeeze the sealing ball by inflating the cylinder. After the sealing ball is squeezed, a radial force is generated so that it can be pressed tightly on the outer circumference of the pipe, which makes A tight seal is formed between the sealing ball and the pipe, and the pipe is positioned. At this time, high-pressure nitrogen is filled, and the high-pressure nitrogen can completely enter the central through hole of the pipe to flush the inner wall of the pipe. The device has a simple structure and good sealing performance, and the gas loss is small during the cleaning process of the inner wall of the pipe. Moreover, the sealing ball is used to fix the pipe in the device, and the fastening at the fixed place is not easy to loosen, which has good safety and stability. At the same time, the fixing point will not cause damage to the material on the outer surface of the pipe, and has good performance.
附图说明 Description of drawings
附图1为本发明的剖视结构示意图。
其中:1、管材;11、中心通孔;2、气缸;21、缸筒;22、第一端盖;23、第二端盖;24、活塞杆;25、活塞;26、密封球;27、第二通孔;28、分流孔;29、第一腔室;3、导向管;4、保险卡;5、第一通孔;6、充气管道;7、旋接头;8、截止阀。Among them: 1. Pipe material; 11. Center through hole; 2. Cylinder; 21. Cylinder barrel; 22. First end cover; 23. Second end cover; 24. Piston rod; 25. Piston; 26. Sealing ball; 27 , the second through hole; 28, the shunt hole; 29, the first chamber; 3, the guide pipe; 4, the insurance card; 5, the first through hole;
具体实施方式 Detailed ways
下面结合附图和具体的实施例来对本发明的技术方案作进一步的阐述。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
参见图1所示的管材内壁清洗用等压充气密封接头装置,管材1具有沿轴向延伸的中心通孔11,清洗即往中心通孔11中充入高压氮气来清洗其内壁。该等压充气密封接头装置包括气缸2,该气缸2包括具有内腔的缸筒21、分别固定地设置在缸筒21两端的第一端盖22和第二端盖23、设置在缸筒21内腔中的活塞杆24以及设置在活塞杆24上的活塞25,活塞杆24的一端固定在第一端盖22上,在这里,活塞杆24与第一端盖22是一体设置的,活塞25上至少有部分套设在活塞杆24上且活塞25能够沿活塞杆24的轴向进行滑移,活塞25套设在活塞杆24上的部分,其内侧周向侧壁与活塞杆24的外侧周向侧壁相紧密贴合设置,之间可采用密封圈来实现紧密密封。活塞25上至少有部分外侧周向侧壁与缸筒21的内侧周向侧壁相紧密贴合,这样,缸筒21的内腔被活塞25分隔成两个相密闭的第一腔室29和第二腔室,其中,活塞25与第一端盖22之间的为第一腔室29,活塞25与第二端盖23之间的为第二腔室,第二腔室中设置有密封球26。第二端盖23的外侧固定地连接设置有导向管3,导向管3、第二端盖23、密封球26、活塞25、活塞杆24上均开设有沿轴向延伸的能够供管材1沿轴向穿入的第一通孔5,该第一通孔5的孔径应略大于管材1的管径。第一端盖22上开设有沿轴向延伸的第二通孔27,第二通孔27与第一通孔5相连通,第一端盖22上还开设有至少一个分流孔28,该分流孔28的两端分别与第一腔室29、第二通孔27相连通。该等压充气密封接头装置还包括设置在导向管3一端的能够夹紧在管材1外侧周部上的保险卡4、固定设置在第一端盖22一端的充气管道6,充气管道6的管腔与第二通孔27相连通。在这里,充气管道6通过旋接头7固定地设置在第一端盖22的一端,充气管道6的管路上设置有截止阀8来控制充气管道6的进气状态。Referring to the isobaric inflatable sealing joint device for pipe inner wall cleaning shown in Fig. 1, the
在本实施例中,第二通孔27的孔径小于第一通孔5的孔径,这样,在第一端盖22与活塞杆24相接处便形成了一个限位面,将管材1穿入第一通孔5中时可对管材1的端面进行限位。此外,第一通孔5的中心线与第二通孔27的中心线沿同一直线分布,这样,在将管材1插入第一通孔5中时,管材1的中心通孔11能够沿轴向与第二通孔27相对,便于将高压氮气充入中心通孔11中对管材1的内壁进行清洗。In this embodiment, the diameter of the second through
以下具体阐述下本实施例的工作过程:The working process of the present embodiment is set forth below in detail:
参见图1所示,将管材1沿轴向穿入第一通孔5中,当其穿入活塞杆24上的第一通孔5中并到达一定位置时,先锁紧保险卡4,使得保险卡4压紧在管材1的外侧周部上,这样便对管材1进行了初步的固定,这样可避免开始往管材1的中心通孔11中充入高压氮气时管材1被气流冲出。然后,打开一小部分截止阀8使得充气管道6充入高压氮气,高压氮气经第二通孔27流入第一通孔5中和分流孔24,经过分流孔24的高压氮气进入第一腔室29中,第一腔室29中的压力不断地增大,这使得活塞25在活塞杆24上沿轴向向第二腔室的一端滑移并对密封球26形成挤压,密封球26在挤压下沿轴向发生变形并产生沿径向的作用力,该径向的作用力使得密封球26上开设第一通孔5处的内侧周向侧壁紧紧地压在管材1的外侧周部上,这样便形成了对管材1的定位,同时密封球26与管材1的表面之间形成了紧密的密封从而阻断了位于密封球26两侧的第一通孔5的连通,从而避免充入的高压氮气经第一通孔5流向装置外部而造成气体的浪费。待密封球26已形成对管材1的固定后,将截止阀8完全打开,使得高压氮气快速地充入装置中,这时充入的高压氮气通过第二通孔27能够完全地进入管材1的中心通孔11中,能够很好地对管材1的内壁进行清洗。Referring to Fig. 1, the
综上所示,本发明的管材内壁清洗用等压充气密封接头装置,其中通过在气缸2的缸筒21中设置密封球26,管材1穿设在密封球26上开设的第一通孔5中,通过向缸筒21中充气使得活塞25对密封球26形成挤压,密封球26被挤压后产生径向力使其能够紧紧地压在管材1的外侧周部上,这使得密封球26与管材1之间形成了紧密的密封并且对管材1进行了定位,这时再充入高压氮气,高压氮气能够完全地进入管材1的中心通孔11中对管材1的内壁进行冲洗。该装置结构简单,具有良好的密封性能,在管材1内壁清洗的过程中气体损耗小,而且,该装置中采用密封球26对管材1进行固定,固定处紧固不易松脱,具有良好的安全性和稳定性,同时,固定处对管材1外侧表面上的材料不会造成破坏,具有良好的使用性能。In summary, the isobaric inflatable sealing joint device for cleaning the inner wall of pipes according to the present invention, wherein the
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
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| CN104451751B (en) * | 2014-11-12 | 2017-08-25 | 邯郸新兴特种管材有限公司 | A kind of aerated capsule device and its application method |
| CN109351723A (en) * | 2018-10-30 | 2019-02-19 | 陆挚译 | A kind of fluid line cleaning method |
| CN111021448B (en) * | 2019-12-30 | 2024-08-16 | 长江南京航道工程局 | Pneumatic sealing device for side suction port of trailing suction hopper dredger |
| CN110939167B (en) * | 2019-12-30 | 2024-08-16 | 长江南京航道工程局 | Bidirectional sealing device for side suction port of trailing suction hopper dredger |
| CN213409682U (en) * | 2020-07-02 | 2021-06-11 | 上海龙阳精密复合铜管有限公司 | Online automatic purging device for copper pipe |
| CN119244850B (en) * | 2023-07-03 | 2025-10-28 | 南京理工大学 | Shock wave eliminating ventilating duct |
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| GB1334290A (en) * | 1971-01-21 | 1973-10-17 | Tash G | Flushing device |
| US4613159A (en) * | 1984-10-26 | 1986-09-23 | Halliburton Company | Pressure-assisted dynamic seal apparatus |
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Address after: 215000 Linhu Economic Zone, Qidu Town, Wujiang District, Suzhou, Jiangsu Province (south of Chuangxin Road) Patentee after: Jiangsu Fuwei Technology Co.,Ltd. Address before: 215234 North side of Provincial Road 230, Linhu Economic Zone, Qidu Town, Wujiang City, Suzhou City, Jiangsu Province Patentee before: FULLWAY TECHNOLOGY (WUJIANG) CO.,LTD. |
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Denomination of invention: The device for equal pressure air inflation sealing joint used for cleaning the inner wall of pipes Granted publication date: 20140521 Pledgee: Jiangsu Suzhou Rural Commercial Bank Co., Ltd. Qidu Branch Pledgor: Jiangsu Fuwei Technology Co.,Ltd. Registration number: Y2025980065201 |