CN102774635B - Automatic braiding machine - Google Patents
Automatic braiding machine Download PDFInfo
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- CN102774635B CN102774635B CN201210206753.9A CN201210206753A CN102774635B CN 102774635 B CN102774635 B CN 102774635B CN 201210206753 A CN201210206753 A CN 201210206753A CN 102774635 B CN102774635 B CN 102774635B
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Abstract
The invention provides a novel automatic braiding machine, aims at improving technical levels of wet green or dry green braiding processes in novel domestic wall material production lines and overcomes defects existing in prior art. The technical scheme includes that the automatic braiding machine is mainly composed of a green feeding carrier roller mechanism, a turning mechanism, a horizontal parting mechanism, a longitudinal parting mechanism and a cover band roller chain conveying mechanism. The automatic braiding machine has scientific and reasonable structures and automatic braiding and automatic parting functions and is capable of automatically finishing braiding, horizontal parting and longitudinal parting in sequence, sequential stacking of green bodies is achieved, gaps among the green bodies are even, green body square matrixes are orderly, the novel automatic braiding machine is stably operated, and the yield is high.
Description
Affiliated technical field
The present invention relates to a kind of building material engineering goods, particularly relate in a kind of fired brick production of articles line, before code base, wet base or dry body are weaved into the automatic braiding machine that needs square formation.
Background technology
The present invention produces one of visual plant to wet base or dry body marshalling in fired brick process taking fly ash, gangue, shale etc. as raw material.In prior art, domestic automatic braiding machine yields poorly, yearly output is at 3,000 ten thousand below (signature), and function singleness, can only organize into groups, do not possess the function to base substrate parting, axial clearance between base substrate is that the velocity contrast that relies on two your ranks to connect equipment is realized, this parting mode accuracy is low, causes the gap between base substrate inhomogeneous, and laterally parting must be provided with separately stitch-separating machine; Although external automatic grouping equipment is powerful, expensive, is not suitable with China's brickmaking manufacturing line and uses.The automatic braiding machine output of the present invention is high, is used in conjunction with Automatic Code base equipment, can meet wall scroll manufacturing line and reach 8,000 ten thousand (signature) above scale requirement.
Summary of the invention
The object of the invention is the technical merit for improving in domestic novel wall material manufacturing line wet base or dry body marshalling technique, solve the deficiency that prior art exists, a kind of novel marshalling equipment is provided.It is scientific and reasonable for structure, has automatic marshalling simultaneously and automatically divides joint function, successively completes marshalling, laterally parting and longitudinal parting, realizes base substrate car load along code, and between base substrate, gap is even, and base substrate square formation is neat, and equipment operates steadily, and output is high.
The technical scheme that technical solution problem of the present invention adopts is: automatically braiding machine mainly by enter base carrier roller mechanism, switching mechanism, laterally parting mechanism, longitudinally parting mechanism, roller chain conveying mechanism part with cover form.
Entering base carrier roller mechanism is mainly made up of reducing motor, motor cabinet, support plate, U-steel frame, otic placode, carrier roller frame, screw mandrel, drive sprocket, carrying roller, minor sprocket, duplex chain, jockey sprocket, polystyrene pressing plate, lift cylinder, oscillating bearing, crank shaft, connecting rod, gear blanket assembly, bearing plate, regulating connecting rod.Carrying roller two ends are supported on the hole neck bearing of support plate and on the hole neck bearing of U-steel frame, and support plate and U-steel frame are fixed on carrier roller frame by Bolt Connection, and a duplex chain wheel is all installed by key connecting in one end of every carrying roller.Reducing motor output shaft end is connected by key connecting and drive sprocket, duplex chain is walked around drive sprocket, through jockey sprocket, engage with the duplex chain wheel on all carrying rollers, polystyrene pressing plate is fixed on by flathead screw on the connecting panel of U-steel frame, be positioned at duplex chain top, avoid jumping chain, increase the stationarity of motion.Reducing motor passes through Bolt Connection upside-down mounting on motor cabinet, motor cabinet one end is connected with the support plate of carrier roller frame and is connected by bearing pin, the other end is fixed by screw mandrel, screw, screw mandrel is connected and fixed on the otic placode of carrier roller frame by bearing pin, unscrew screw, motor cabinet can rotate to adjust around bearing pin the degree of tightness appropriateness of duplex chain.Lift cylinder tail end ear seat is connected with the support plate of frame and is connected by bearing pin, lift cylinder rod end screw thread passes through oscillating bearing, bearing pin is connected with the long crank of long crank shaft, oscillating bearing is passed through at connecting rod two ends, bearing pin is connected with the lower end of the long crank of long crank shaft and the short crank of short crank shaft respectively, the upper end of long crank and short crank is connected and is supported on plummer block housing ball-bearing casing by bearing pin, plummer block housing ball-bearing casing is fixed on by Bolt Connection on the connecting panel of carrier roller frame, the two ends spindle nose of long crank shaft and short crank shaft is supported on plummer block housing ball-bearing casing, plummer block housing ball-bearing casing is fixed in frame by Bolt Connection.Lift cylinder air feed, cylinder rod stretches out, long crank shaft rotation, drivening rod is being dragged short crank shaft rotation, and carrier roller frame rises, and carrying roller rises base substrate square formation.Prop up on plummer block housing ball-bearing casing at gear blanket assembly two ends, plummer block housing ball-bearing casing is bolted on the bearing plate that is fixed on frame, crank in the middle of gear blanket assembly is connected with regulating connecting rod and is connected by bearing pin, the rod end screw thread of regulating connecting rod is connected with the otic placode that is connected base and is connected by oscillating bearing, bearing pin, connects base and is fixed on the connecting panel of carrier roller frame by Bolt Connection.
Switching mechanism mainly by motor, electric machine support, V belt wheel one, V belt wheel two, external conical sleeve one, external conical sleeve two, V band, indexing separator, Double-row-roller sprocket wheel coupler, turn over base pawl, transmission shaft and plummer block housing ball-bearing casing and form.Motor is contained on electric machine support by Bolt Connection side, and electric machine support is fixed on frame side by Bolt Connection.Electric motor starting, drive the rotation of indexing separator input shaft by band transmission, external conical sleeve one is connected with the output shaft of motor by key connecting, external conical sleeve two is connected with the input shaft of indexing separator by key connecting, external conical sleeve one and external conical sleeve two side faces opening, connect external conical sleeve one and external conical sleeve two is connected and becomes one with the internal taper hole of V belt wheel one and V belt wheel two respectively by socket head cap screw, there are two tapped bore on the counterbore side of the socket head cap screw of fixing external conical sleeve one and external conical sleeve dual-purpose for dismantling tapered sleeve, indexing separator output shaft is connected by Double-row-roller sprocket wheel coupler and transmission shaft, prop up on plummer block housing ball-bearing casing at transmission shaft two ends, plummer block housing ball-bearing casing is fixed in frame by Bolt Connection, turning over base pawl is connected with transmission shaft by key connecting, turn over base pawl both sides and carry out axial restraint by circlip for shaft, indexing separator is by the programme-controlled control in Omron, realize the accurate continuous overturning of base substrate.
Laterally parting mechanism is mainly made up of cylinder, oscillating bearing, crank shaft, connecting rod, carrying roller, carrying roller bearing, horizontal parting frame, minor sprocket, idler sprocket, reducing motor, drive sprocket, chain, horizontal parting frame.Laterally parting mechanism rises and connects base, to the horizontal parting of base substrate square formation, its lifting structure with enter the identical of base carrier roller mechanism, lift cylinder air feed, cylinder rod stretches out, crank shaft rotation drives carrier roller frame rising, carrying roller rises base substrate square formation; Carrying roller two axial ends is propped up on the bearing in carrying roller bearing, and carrying roller bearing is fixed in horizontal parting frame by Bolt Connection, and carrying roller axle head is welded with minor sprocket.Prop up on the bearing of idler sprocket bearing pin one end, other end car has screw buckle, bearing pin can move up and down in the installation slotted hole of horizontal parting frame, directly over the installation slotted hole of bearing pin, be welded with a square screw, socket cap screw coordinates with square screw, adjust after chain degree of tightness appropriateness, socket cap screw withstands on bearing pin, and bearing pin is fixed in horizontal parting frame by nut.Reducing motor output shaft end is connected by key connecting and drive sprocket, and chain is walked around drive sprocket, minor sprocket, drives carrying roller to rotate through idler sprocket, and base substrate square formation is by lateral transfer like this, and reducing motor shuts down successively, realizes the horizontal parting of base substrate square formation.
Longitudinally parting mechanism is mainly made up of gear blanket, crank, gear base cylinder, adjustment seat, parting cylinder, oscillating bearing, longitudinal parting frame, the first blank supporting plate, the second blank supporting plate, the 3rd blank supporting plate, the 4th blank supporting plate, the box unit of aluminum linear bearing, the axis of guide, axle bed, rubber separator, nylon tape, the cylinder of pulling back.Longitudinally parting mechanism rises and connects base, and base substrate square formation is carried out to longitudinal parting, and its lifting structure is identical with the lifting structure that enters base carrier roller mechanism and horizontal parting mechanism.Gear blanket parting front windshield base substrate square formation, prop up on the plummer block housing ball-bearing casing of frame at gear blanket axle two ends, plummer block housing ball-bearing casing is bolted and is fixed in frame, crank one end coordinates with gear blanket axle head, crank boss one side opening, by Bolt Connection axial location, the crank other end passes through bearing pin, oscillating bearing is connected with gear base cylinder rod end, gear base cylinder tail end ear seat is connected with adjustment seat and is connected by bearing pin, adjustment seat rod end screw thread is fixed on the connecting panel in frame by nut, when base substrate square formation need to be passed through gear blanket, gear base cylinder air feed, cylinder rod stretches out, drive gear blanket to rotate together with gear blanket axle, gear blanket is lower than roller chain upper surface with cover, base substrate square formation is passed through.The first blank supporting plate is connected with the connecting panel of longitudinal parting frame by Bolt Connection, prop up on axle bed at axis of guide two ends, axle bed is fixed in longitudinal parting frame by bolted connection, the box unit of the axis of guide and aluminum linear bearing transition fit, the box unit of aluminum linear bearing by Bolt Connection with corresponding the second blank supporting plate, the 3rd blank supporting plate, the 4th blank supporting plate are connected above, nylon tape is fixed on the connecting panel below each blank supporting plate by pressing plate, Bolt Connection, and each blank supporting plate is connected as a single entity.Parting cylinder tail end ear seat is connected with the otic placode of longitudinal parting frame and is connected by bearing pin, parting cylinder other end rod end screw thread is connected with the cylinder support plate of the 3rd blank supporting plate by bearing pin, oscillating bearing, parting cylinder air feed, cylinder rod stretches out, dragging the 3rd blank supporting plate slides along the axis of guide, nylon tape is being dragged the second adjacent blank supporting plate in succession along the axis of guide to front slide, and base substrate is by longitudinal parting.The forward flange of cylinder of pulling back is fixed on by Bolt Connection in the air cylinder fixed plate of the 3rd blank supporting plate, the cylinder rod end screw thread of pulling back is connected with the cylinder support plate on the 4th blank supporting plate by bearing pin, oscillating bearing, this structure has realized base substrate along code, has improved adobe roasting quality.Adjacent blank supporting plate separates with rubber plate, and rubber plate is fixed on one-sided or two side connecting plates of each blank supporting plate by screw attachment, to cushion the impulsive force in each blank supporting plate return course after longitudinal parting.
Roller chain conveying mechanism with cover by enter billet roller chain conveying mechanism with cover, a upset section roller chain conveying mechanism with cover, memory paragraph roller chain conveying mechanism with cover, laterally parting section roller chain conveying mechanism with cover, longitudinally parting section roller chain conveying mechanism with cover forms, each section of roller chain conveying mechanism structure with cover is identical, is mainly made up of reducing motor, transmission shaft, drive sprocket, driving chain wheel, driven sprocket, tension wheel, plummer block housing bearing, roller chain with cover.Prop up on plummer block housing ball-bearing casing at transmission shaft two ends, plummer block housing ball-bearing casing is fixed in frame by Bolt Connection, one end of transmission shaft is connected with drive sprocket by key connecting, driving chain wheel is connected with transmission shaft by key connecting, the embedded bearing of driven sprocket props up on transmission shaft, driving chain wheel and driven sprocket interphase distribution.The embedded bearing carrier ring of tension wheel is on little axle, little axle two ends have tapped bore to coordinate with adjustment screw mandrel, adjust in the corresponding aperture of screw mandrel rod end insertion tension wheel fixed mount, then fasten by the shaft shoulder and hole, tension wheel fixed mount is fixed in frame by Bolt Connection, the height of adjusting tension wheel by the adjustment screw mandrel at rotation tension wheel two ends, changes roller chain elasticity with cover.Reducing motor is connected with adjustment seat by Bolt Connection, adjustment seat is fixed in frame by Bolt Connection, and frame upper adjusting seat mounting hole is slotted hole, unscrews hexagonal nut, hexagonal bar iron push-and-pull adjustment seat, reducing motor move forward and backward, and regulate driving chain degree of tightness appropriateness.Driven sprocket on roller chain pile warp driving chain wheel with cover, another root transmission shaft, tension wheel below, transmit motion by tooth mesh, carries base substrate square formation.
The technology of the present invention device structure is rationally advanced, unattended operation, stable performance, moderate, equipment has automatic marshalling simultaneously and automatically divides joint function, realize the whole buttress of base substrate square formation along code, effectively solve in base substrate course of conveying not steady, the damage of base substrate lower surface, in switching process, base substrate falls limit, the damages such as arrisdefect, gap in base substrate parting process between base substrate is inhomogeneous, irregular and the inconvenient replacing pumped (conveying) medium of base substrate square formation, the equipment of manufacturing line is many, operation, control the large problem of difficulty, make the base substrate marshalling technology automatically in China's brick and tile manufacturing line have new breakthrough.
Brief description of the drawings
Below in conjunction with accompanying drawing, the present invention is further described.
The structural front view of the automatic braiding machine of Fig. 1 the present invention
The structure birds-eye view of the automatic braiding machine of Fig. 2 the present invention
The P-P cutaway view of the automatic braiding machine of Fig. 3 the present invention
The automatic braiding machine of Fig. 4 the present invention enters the structural front view of base carrier roller mechanism
The automatic braiding machine of Fig. 5 the present invention enters the structure left view of base carrier roller mechanism
The structural front view of the automatic braiding machine gear of Fig. 6 the present invention blanket assembly
The structure left view of the automatic braiding machine gear of Fig. 7 the present invention blanket assembly
The structural front view of the automatic braiding machine switching mechanism of Fig. 8 the present invention
The structure left view of the automatic braiding machine switching mechanism of Fig. 9 the present invention
The A-A cutaway view of the horizontal parting of the automatic braiding machine of Figure 10 the present invention mechanism
The B-B cutaway view of the horizontal parting of the automatic braiding machine of Figure 11 the present invention mechanism
The birds-eye view of the horizontal parting of the automatic braiding machine of Figure 12 the present invention mechanism
The C-C cutaway view of the horizontal parting of the automatic braiding machine of Figure 13 the present invention mechanism
The D-D cutaway view of the longitudinal parting of the automatic braiding machine of Figure 14 the present invention mechanism
The left view of the longitudinal parting of the automatic braiding machine of Figure 15 the present invention mechanism
The birds-eye view of the longitudinal parting of the automatic braiding machine of Figure 16 the present invention mechanism
The F-F cutaway view of the longitudinal parting of the automatic braiding machine of Figure 17 the present invention mechanism
Roller figure 1 2 3 channel frame support plate bearing 4 5 6 roller bearing frame 7 8 double sprocket gear motor drive sprocket 9 10.-row roller chain 11. oriented polystyrene plate sprocket 12 13 14 motor base plate 15. support plate 16. screw lug plate 18 17 19 rack 20. lift cylinder support plate 21. 22. long crankshaft bearing joints 23 24. long crank rod bearing joints 26. 25. short short crank crank shaft 27 28. vertical Block ball Bearing Pillow Blocks 29 ball bearings 30. plate 31. 32. vertical vertical Block ball Bearings Block, block ball bearing 33 blank plate assembly 34 vertical Block ball Bearing 35. crank bearing plate 36 38 37 adjustment rod bearing joints 39 connecting the base plate 41 plate 42 40. ear motor 43. motor bracket 44.V 45. intermittent segmentation with 46 outer sleeve 47 outside a drogue two 48.V pulley a 49.V pulley two 50. double roller chain wheel drive shaft coupling 51. 52. vertical Block 53 turned green claw ball bearings 54. 55. idler roller bearings 56. transverse parting rack 57 small sprocket 58 60. sprocket chain tensioner pin 59 square 61. 62. within the cylinder head hex nut screw 63 sprocket gear motor 64. 65. 66.-speed gear blanks blanks vertical axis 67 Block 69 ball bearings 68. crank billet cylinder block 70. joint bearing 71. 72. seat adjustment plate 73 of the first 74 vertical tray blanks parting plate rack 75. 76. 77.-axis guide shafts 78. aluminum box seat unit linear bearings 79 second bracket blanks 80. The third prop blanks 81. fourth prop blanks 82. nylon belt 83. plate 84. 85. parting plate cylinder 86. ear plate 87 bearing joints 88. rubber plate cylinder support plate 89. 90. plate 91 97. bucket with lid pulled back the fixed plate cylinder cylinder 92. 93. plain bearings 94. cylinder support plate 95. into billets lid roller chain conveyor mechanism 96. flip lid section roller chain roller chain conveyor mechanism 98. lateral transport mechanism lid parting segment 99. roller chain conveyor mechanism for longitudinal seam segment lid conveyor roller chain drive shaft mechanism 100. 101. vertical Block ball Bearing 102. drive sprocket drive sprocket 104 103. The driven sprocket 105. tensioner 106. small adjustment screw shaft 107. 108. 109. hole card holder 110. lid roller chain 111. geared motor 112. adjust seat 113. 114. hex bolts hex nuts 115. 116. drive chain driven sprocket drive shaft 117.
Detailed description of the invention
The automatic braiding machine of the present invention mainly by enter base carrier roller mechanism, switching mechanism, laterally parting mechanism, longitudinally parting mechanism, roller chain conveying mechanism part with cover form.
Entering base carrier roller mechanism is mainly made up of reducing motor, motor cabinet, support plate, U-steel frame, otic placode, carrier roller frame, screw mandrel, drive sprocket, carrying roller, minor sprocket, duplex chain, jockey sprocket, polystyrene pressing plate, lift cylinder, oscillating bearing, crank shaft, connecting rod, gear blanket assembly, bearing plate, regulating connecting rod.Carrying roller 1 two ends are supported on the hole neck bearing 4 of support plate 2 and on the hole neck bearing 5 of U-steel frame 3, and support plate 2 and U-steel frame 3 are fixed on carrier roller frame 6 by Bolt Connection, and a duplex chain wheel 7 is all installed by key connecting in one end of every carrying roller 1.Reducing motor 8 output shaft ends are connected by key connecting and drive sprocket 9, duplex chain 10 is walked around drive sprocket 9, through jockey sprocket 11, engage with the duplex chain wheel 7 on all carrying rollers, polystyrene pressing plate 12 is fixed on by flathead screw on the connecting panel 13 of U-steel frame 3, be positioned at the top of duplex chain 10, avoid jumping chain, increase the stationarity of motion.Reducing motor 8 passes through Bolt Connection upside-down mounting on motor cabinet 14, motor cabinet 14 one end are connected with the support plate 15 of carrier roller frame 6 and are connected by bearing pin, the other end is fixed by screw mandrel 16, screw, screw mandrel 16 is connected and fixed on the otic placode 17 of carrier roller frame 6 by bearing pin, unscrew screw, motor cabinet 14 can rotate to adjust around bearing pin the degree of tightness appropriateness of duplex chain 10.Lift cylinder 18 tail end ear seats are connected with the support plate 20 of frame 19 and are connected by bearing pin, lift cylinder 18 rod end screw threads are by oscillating bearing 21, bearing pin is connected with the long crank 23 of long crank shaft 22, connecting rod 24 two ends are by oscillating bearing 25, bearing pin is connected with the long crank 23 of long crank shaft 22 and short crank 27 lower ends of short crank shaft 26 respectively, long crank 23 and short crank 27 upper ends are connected and are supported on plummer block housing bearing 28 and plummer block housing bearing 29 by bearing pin, plummer block housing bearing 28, 29 are fixed on the connecting panel 30 of carrier roller frame 6 by Bolt Connection, the two ends spindle nose of long crank shaft 22 and short crank shaft 26 is supported on plummer block housing ball-bearing casing 31 and plummer block housing ball-bearing casing 32, plummer block housing ball-bearing casing 31, 32 are fixed in frame 19 by Bolt Connection.Lift cylinder 18 air feed, cylinder rod stretches out, and long crank shaft 22 rotates, and drivening rod 24 is being dragged short crank shaft 26 and is being rotated, and carrier roller frame 6 rises, and carrying roller 1 rises base substrate square formation.Prop up on plummer block housing ball-bearing casing 34 at gear blanket assembly 33 two ends, plummer block housing ball-bearing casing 34 is bolted on the bearing plate 35 that is fixed on frame 19, crank 36 in the middle of gear blanket assembly 33 is connected with regulating connecting rod 37 by bearing pin, the rod end screw thread of regulating connecting rod 37 is connected by oscillating bearing 38, bearing pin and the otic placode 40 that is connected base 39, connects base 39 and is fixed on the connecting panel 41 of carrier roller frame 6 by Bolt Connection.
Switching mechanism mainly by motor, electric machine support, V belt wheel, tapered sleeve, V band, indexing separator, Double-row-roller sprocket wheel coupler, turn over base pawl, transmission shaft and plummer block housing ball-bearing casing and form.Motor 42 is contained on electric machine support 43 by Bolt Connection side, and electric machine support 43 is fixed on frame 19 sides by Bolt Connection.Motor 42 starts, be with 44 transmissions to drive indexing separator 45 input shaft rotations by V, external conical sleeve 1 is connected with the output shaft of motor 42 by key connecting, external conical sleeve 2 47 is connected with the input shaft of indexing separator 45 by key connecting, external conical sleeve 1 and external conical sleeve 2 47 lateral openings, by socket head cap screw external conical sleeve 1, external conical sleeve 2 47 is connected and becomes one with the internal taper hole of V belt wheel 1 and V belt wheel 2 49 respectively, fixing external conical sleeve 1, there are two tapped bore on the counterbore side of the socket head cap screw of external conical sleeve 2 47 use for dismantling tapered sleeve, indexing separator 45 output shafts are connected by Double-row-roller sprocket wheel coupler 50 and transmission shaft 51, prop up on plummer block housing ball-bearing casing 52 at transmission shaft 51 two ends, plummer block housing ball-bearing casing 52 is fixed in frame 19 by Bolt Connection, turning over base pawl 53 is connected with transmission shaft 51 by key connecting, turn over base pawl 53 both sides and carry out axial restraint by circlip for shaft, indexing separator 45 is by the programme-controlled control in Omron, realize the accurate continuous overturning of base substrate.
Laterally parting mechanism is mainly made up of cylinder, oscillating bearing, crank shaft, connecting rod, carrying roller, carrying roller bearing, horizontal parting frame, minor sprocket, idler sprocket, reducing motor, drive sprocket, chain, horizontal parting frame.Laterally parting mechanism rises and connects base, to the horizontal parting of base substrate square formation, its lifting structure with enter the identical of base carrier roller mechanism, lift cylinder air feed, cylinder rod stretches out, crank shaft rotation drives carrier roller frame rising, carrying roller rises base substrate square formation; Carrying roller 54 two axial ends are propped up on the bearing in carrying roller bearing 55, and carrying roller bearing 55 is fixed in horizontal parting frame 56 by Bolt Connection, and carrying roller 54 axle heads are welded with minor sprocket 57.Prop up on the bearing of idler sprocket 59 bearing pin 58 one end, bearing pin 58 other end cars have screw buckle, bearing pin 58 can move up and down in the installation slotted hole of horizontal parting frame 56, directly over the installation slotted hole of bearing pin 58, be welded with a square screw 61, socket cap screw 62 coordinates with square screw 61, adjust after chain 60 degree of tightness appropriateness, socket cap screw 62 withstands on bearing pin 58, and bearing pin 58 is fixed in horizontal parting frame 56 by nut.Reducing motor 63 output shaft ends are connected by key connecting and drive sprocket 64, chain 60 is walked around drive sprocket 64, minor sprocket 57, drives carrying roller 54 to rotate through idler sprocket 59, and base substrate square formation is by lateral transfer like this, reducing motor 63 shuts down successively, realizes the horizontal parting of base substrate square formation.
Longitudinally parting mechanism is mainly made up of gear blanket, crank, gear base cylinder, adjustment seat, parting cylinder, oscillating bearing, longitudinal parting frame, the first blank supporting plate, the second blank supporting plate, the 3rd blank supporting plate, the 4th blank supporting plate, the box unit of aluminum linear bearing, the axis of guide, axle bed, rubber separator, nylon tape, the cylinder of pulling back.Longitudinally parting mechanism rises and connects base, and base substrate square formation is carried out to longitudinal parting, and its lifting structure is identical with the lifting structure that enters base carrier roller mechanism and horizontal parting mechanism.Gear blanket 65 parting front windshield base substrate square formations, prop up on the plummer block housing ball-bearing casing 67 of frame 19 at the two ends of gear blanket axle 66, plummer block housing ball-bearing casing 67 is bolted and is fixed in frame 19, crank 68 one end coordinate with gear blanket axle 66 axle heads, crank 68 wheel hub one side openings, by Bolt Connection axial location, crank 68 other ends pass through bearing pin, oscillating bearing 70 is connected with gear base cylinder 69 rod ends, gear base cylinder 69 tail end ear seats are connected with adjustment seat 71 and are connected by bearing pin, adjustment seat 71 rod end screw threads are fixed on the connecting panel 72 in frame 19 by nut, when base substrate square formation need to be passed through gear blanket 65, gear base cylinder 69 air feed, cylinder rod stretches out, drive the rotation together with gear blanket axle 66 of gear blanket 65, gear blanket 65 is lower than roller chain upper surface with cover, base substrate square formation is passed through.The first blank supporting plate 73 is connected with the connecting panel 75 of longitudinal parting frame 74 by Bolt Connection, prop up on axle bed 77 at the axis of guide 76 two ends, axle bed 77 is fixed in longitudinal parting frame 74 by bolted connection, the axis of guide 76 and the box unit of aluminum linear bearing 78 transition fit, the box unit of aluminum linear bearing 78 by Bolt Connection with corresponding the second blank supporting plate 79, the 3rd blank supporting plate 80, the 4th blank supporting plate 81 are connected above, nylon tape 82 is fixed on the connecting panel 84 below each blank supporting plate by pressing plate 83, Bolt Connection, and each blank supporting plate is connected as a single entity.Parting cylinder 85 tail end ear seats are connected with the otic placode 86 of longitudinal parting frame 74 and are connected by bearing pin, parting cylinder 85 other end rod end screw threads are connected with the cylinder support plate 88 of the 3rd blank supporting plate 80 by bearing pin, oscillating bearing 87, parting cylinder 85 air feed, cylinder rod stretches out, dragging the 3rd blank supporting plate 80 slides along the axis of guide 76, nylon tape 82 is being dragged the second adjacent blank supporting plate 79 in succession along the axis of guide 76 to front slide, and base substrate is by longitudinal parting.The forward flange of cylinder 91 of pulling back is fixed on by Bolt Connection in the air cylinder fixed plate 92 of the 3rd blank supporting plate 80, the cylinder 91 rod end screw threads of pulling back are connected with the cylinder support plate 94 on the 4th blank supporting plate 81 by bearing pin, oscillating bearing 93, this structure has realized base substrate along code, has improved adobe roasting quality.Adjacent blank supporting plate separates with rubber plate 89, and rubber plate 89 is fixed on one-sided or two side connecting plates 90 of each blank supporting plate by screw attachment, to cushion the impulsive force in each blank supporting plate return course after longitudinal parting.
Roller chain conveying mechanism with cover by enter billet roller chain conveying mechanism 95 with cover, a upset section roller chain conveying mechanism 96 with cover, memory paragraph roller chain conveying mechanism 97 with cover, laterally parting section roller chain conveying mechanism 98 with cover, longitudinally parting section roller chain conveying mechanism 99 with cover forms, each section of roller chain conveying mechanism structure with cover is identical, is mainly made up of reducing motor, transmission shaft, drive sprocket, driving chain wheel, driven sprocket, tension wheel, plummer block housing bearing, roller chain with cover.Prop up on plummer block housing ball-bearing casing 101 at transmission shaft 100 two ends, plummer block housing ball-bearing casing 101 is fixed in frame 19 by Bolt Connection, one end of transmission shaft 100 is connected with drive sprocket 102 by key connecting, driving chain wheel 103 is connected with transmission shaft 100 by key connecting, the embedded bearing of driven sprocket 104 props up on transmission shaft 100, driving chain wheel 103 and driven sprocket 104 interphase distributions.The embedded bearing carrier ring of tension wheel 105 is on little axle 106, little axle 106 two ends have tapped bore to coordinate with adjustment screw mandrel 107, adjust in the corresponding aperture of fixed mount 108 of screw mandrel 107 rod ends insertion tension wheels 105, fixing by the shaft shoulder and hole card 109, the fixed mount 108 of tension wheel 105 is fixed in frame 19 by Bolt Connection, the height of adjusting tension wheel 105 by the adjustment screw mandrel 107 at rotation tension wheel 105 two ends, changes roller chain 110 elasticities with cover.Reducing motor 111 is connected with adjustment seat 112 by Bolt Connection, adjustment seat 112 is fixed in frame 19 by Bolt Connection, frame 19 upper adjusting seat 112 mounting holes are slotted holes, unscrew hexagonal nut 113, hexagonal bar iron 114 push-and-pull adjustment seats 112, reducing motor 111 move forward and backward, and regulate driving chain 115 degree of tightness appropriateness.Driven sprocket 117 on roller chain 110 pile warp driving chain wheels 103 with cover, another root transmission shaft 116, tension wheel 105 below, transmit motion by tooth mesh, carry base substrate square formation, roller chain with cover and base substrate contact surface be plane, solved the damage of base substrate lower surface, base substrate square formation in course of conveying not steadily and be inconvenient to change the problem of pumped (conveying) medium.
Claims (1)
1. automatic braiding machine, mainly by enter base carrier roller mechanism, switching mechanism, laterally parting mechanism, longitudinally parting mechanism, roller chain conveying mechanism part with cover form, it is characterized in that:
The described base carrier roller mechanism that enters is mainly made up of reducing motor, motor cabinet, support plate, U-steel frame, otic placode, carrier roller frame, screw mandrel, drive sprocket, carrying roller, minor sprocket, duplex chain, jockey sprocket, polystyrene pressing plate, lift cylinder, oscillating bearing, crank shaft, connecting rod, gear blanket assembly, bearing plate, regulating connecting rod, carrying roller two ends are supported on the hole neck bearing of support plate and on the hole neck bearing of U-steel frame, support plate and U-steel frame are fixed on carrier roller frame by Bolt Connection, a duplex chain wheel is all installed by key connecting in one end of every carrying roller, reducing motor output shaft end is connected by key connecting and drive sprocket, duplex chain is walked around drive sprocket, through jockey sprocket, engage with the duplex chain wheel on all carrying rollers, polystyrene pressing plate is fixed on by flathead screw on the connecting panel of U-steel frame, be positioned at duplex chain top, avoid jumping chain, increase the stationarity of motion, reducing motor passes through Bolt Connection upside-down mounting on motor cabinet, motor cabinet one end is connected with the support plate of carrier roller frame and is connected by bearing pin, the other end passes through screw mandrel, screw is fixed, screw mandrel is connected and fixed on the otic placode of carrier roller frame by bearing pin, unscrew screw, motor cabinet can rotate to adjust around bearing pin the degree of tightness appropriateness of duplex chain, lift cylinder tail end ear seat is connected with the support plate of frame and is connected by bearing pin, lift cylinder rod end screw thread passes through oscillating bearing, bearing pin is connected with the long crank of long crank shaft, oscillating bearing is passed through at connecting rod two ends, bearing pin is connected with the lower end of the long crank of long crank shaft and the short crank of short crank shaft respectively, the upper end of long crank and short crank is connected and is supported on plummer block housing ball-bearing casing by bearing pin, plummer block housing ball-bearing casing is fixed on by Bolt Connection on the connecting panel of carrier roller frame, the two ends spindle nose of long crank shaft and short crank shaft is supported on plummer block housing ball-bearing casing, plummer block housing ball-bearing casing is fixed in frame by Bolt Connection, lift cylinder air feed, cylinder rod stretches out, long crank shaft rotation, drivening rod is being dragged short crank shaft rotation, carrier roller frame rises, carrying roller rises base substrate square formation, prop up on plummer block housing ball-bearing casing at gear blanket assembly two ends, plummer block housing ball-bearing casing is bolted on the bearing plate that is fixed on frame, crank in the middle of gear blanket assembly is connected with regulating connecting rod and is connected by bearing pin, the rod end screw thread of regulating connecting rod passes through oscillating bearing, bearing pin connects with the otic placode that is connected base and is connected, connecting base is fixed on by Bolt Connection on the connecting panel of carrier roller frame,
Described switching mechanism mainly by motor, electric machine support, V belt wheel one, V belt wheel two, external conical sleeve one, external conical sleeve two, V band, indexing separator, Double-row-roller sprocket wheel coupler, turn over base pawl, transmission shaft and plummer block housing ball-bearing casing and form, motor is contained on electric machine support by Bolt Connection side, electric machine support is fixed on frame side by Bolt Connection, electric motor starting, drive the rotation of indexing separator input shaft by band transmission, external conical sleeve one is connected with the output shaft of motor by key connecting, external conical sleeve two is connected with the input shaft of indexing separator by key connecting, external conical sleeve one and external conical sleeve two side faces opening, connect external conical sleeve one and external conical sleeve two is connected and becomes one with the internal taper hole of V belt wheel one and V belt wheel two respectively by socket head cap screw, there are two tapped bore on the counterbore side of the socket head cap screw of fixing external conical sleeve one and external conical sleeve dual-purpose for dismantling tapered sleeve, indexing separator output shaft is connected by Double-row-roller sprocket wheel coupler and transmission shaft, prop up on plummer block housing ball-bearing casing at transmission shaft two ends, plummer block housing ball-bearing casing is fixed in frame by Bolt Connection, turning over base pawl is connected with transmission shaft by key connecting, turn over base pawl both sides and carry out axial restraint by circlip for shaft, indexing separator is by the programme-controlled control in Omron, realize the accurate continuous overturning of base substrate,
Described horizontal parting mechanism mainly by cylinder, oscillating bearing, crank shaft, connecting rod, carrying roller, carrying roller bearing, laterally parting frame, minor sprocket, idler sprocket, reducing motor, drive sprocket, chain, laterally parting frame forms, laterally parting mechanism rises and connects base, to the horizontal parting of base substrate square formation, its lifting structure with enter the identical of base carrier roller mechanism, lift cylinder air feed, cylinder rod stretches out, crank shaft rotation drives carrier roller frame rising, carrying roller rises base substrate square formation, carrying roller two axial ends is propped up on the bearing in carrying roller bearing, carrying roller bearing is fixed in horizontal parting frame by Bolt Connection, carrying roller axle head is welded with minor sprocket, prop up on the bearing of idler sprocket bearing pin one end, other end car has screw buckle, bearing pin can move up and down in the installation slotted hole of horizontal parting frame, directly over the installation slotted hole of bearing pin, be welded with a square screw, socket cap screw coordinates with square screw, adjust after chain degree of tightness appropriateness, socket cap screw withstands on bearing pin, bearing pin is fixed in horizontal parting frame by nut, reducing motor output shaft end is connected by key connecting and drive sprocket, chain is walked around drive sprocket, minor sprocket, drive carrying roller to rotate through idler sprocket, base substrate square formation is by lateral transfer like this, reducing motor shuts down successively, realize the horizontal parting of base substrate square formation,
Described longitudinal parting mechanism is mainly by gear blanket, crank, gear base cylinder, adjustment seat, parting cylinder, oscillating bearing, longitudinally parting frame, the first blank supporting plate, the second blank supporting plate, the 3rd blank supporting plate, the 4th blank supporting plate, the box unit of aluminum linear bearing, the axis of guide, axle bed, rubber separator, nylon tape, the cylinder of pulling back form, longitudinally parting mechanism rises and connects base, and base substrate square formation is carried out to longitudinal parting, and its lifting structure is identical with the lifting structure that enters base carrier roller mechanism and horizontal parting mechanism, gear blanket parting front windshield base substrate square formation, prop up on the plummer block housing ball-bearing casing of frame at gear blanket axle two ends, plummer block housing ball-bearing casing is bolted and is fixed in frame, crank one end coordinates with gear blanket axle head, crank boss one side opening, by Bolt Connection axial location, the crank other end passes through bearing pin, oscillating bearing is connected with gear base cylinder rod end, gear base cylinder tail end ear seat is connected with adjustment seat and is connected by bearing pin, adjustment seat rod end screw thread is fixed on the connecting panel in frame by nut, when base substrate square formation need to be passed through gear blanket, gear base cylinder air feed, cylinder rod stretches out, drive gear blanket to rotate together with gear blanket axle, gear blanket is lower than roller chain upper surface with cover, base substrate square formation is passed through, the first blank supporting plate is connected with the connecting panel of longitudinal parting frame by Bolt Connection, prop up on axle bed at axis of guide two ends, axle bed is fixed in longitudinal parting frame by bolted connection, the box unit of the axis of guide and aluminum linear bearing transition fit, the box unit of aluminum linear bearing is by Bolt Connection and corresponding the second blank supporting plate above, the 3rd blank supporting plate, the 4th blank supporting plate is connected, nylon tape passes through pressing plate, Bolt Connection is fixed on the connecting panel below each blank supporting plate, each blank supporting plate is connected as a single entity, parting cylinder tail end ear seat is connected with the otic placode of longitudinal parting frame and is connected by bearing pin, parting cylinder other end rod end screw thread passes through bearing pin, oscillating bearing is connected with the cylinder support plate of the 3rd blank supporting plate, parting cylinder air feed, cylinder rod stretches out, dragging the 3rd blank supporting plate slides along the axis of guide, nylon tape is being dragged the second adjacent blank supporting plate in succession along the axis of guide to front slide, base substrate is by longitudinal parting, the forward flange of cylinder of pulling back is fixed on by Bolt Connection in the air cylinder fixed plate of the 3rd blank supporting plate, the cylinder rod end screw thread of pulling back passes through bearing pin, oscillating bearing is connected with the cylinder support plate on the 4th blank supporting plate, this structure has realized base substrate along code, improve adobe roasting quality, adjacent blank supporting plate separates with rubber plate, rubber plate is fixed on one-sided or two side connecting plates of each blank supporting plate by screw attachment, to cushion the impulsive force in each blank supporting plate return course after longitudinal parting,
Described roller chain conveying mechanism with cover by enter billet roller chain conveying mechanism with cover, a upset section roller chain conveying mechanism with cover, memory paragraph roller chain conveying mechanism with cover, laterally parting section roller chain conveying mechanism with cover, longitudinally parting section roller chain conveying mechanism with cover forms, each section of roller chain conveying mechanism structure with cover is identical, is mainly made up of reducing motor, transmission shaft, drive sprocket, driving chain wheel, driven sprocket, tension wheel, plummer block housing bearing, roller chain with cover, prop up on plummer block housing ball-bearing casing at transmission shaft two ends, plummer block housing ball-bearing casing is fixed in frame by Bolt Connection, one end of transmission shaft is connected with drive sprocket by key connecting, driving chain wheel is connected with transmission shaft by key connecting, the embedded bearing of driven sprocket props up on transmission shaft, driving chain wheel and driven sprocket interphase distribution, the embedded bearing carrier ring of tension wheel is on little axle, little axle two ends have tapped bore to coordinate with adjustment screw mandrel, adjust in the corresponding aperture of screw mandrel rod end insertion tension wheel fixed mount, then fasten by the shaft shoulder and hole, tension wheel fixed mount is fixed in frame by Bolt Connection, adjust the height of tension wheel by the adjustment screw mandrel at rotation tension wheel two ends, change roller chain elasticity with cover, reducing motor is connected with adjustment seat by Bolt Connection, adjustment seat is fixed in frame by Bolt Connection, frame upper adjusting seat mounting hole is slotted hole, unscrew hexagonal nut, hexagonal bar iron push-and-pull adjustment seat, reducing motor moves forward and backward, regulate driving chain degree of tightness appropriateness, roller chain pile warp driving chain wheel with cover, driven sprocket on another root transmission shaft, tension wheel below, transmit motion by tooth mesh, carry base substrate square formation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210206753.9A CN102774635B (en) | 2012-06-21 | 2012-06-21 | Automatic braiding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210206753.9A CN102774635B (en) | 2012-06-21 | 2012-06-21 | Automatic braiding machine |
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| CN102774635A CN102774635A (en) | 2012-11-14 |
| CN102774635B true CN102774635B (en) | 2014-08-06 |
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| CN201210206753.9A Expired - Fee Related CN102774635B (en) | 2012-06-21 | 2012-06-21 | Automatic braiding machine |
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| CN102774635A (en) | 2012-11-14 |
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