CN102759529B - Porcelain core end surface automatic tester - Google Patents
Porcelain core end surface automatic tester Download PDFInfo
- Publication number
- CN102759529B CN102759529B CN201210255300.5A CN201210255300A CN102759529B CN 102759529 B CN102759529 B CN 102759529B CN 201210255300 A CN201210255300 A CN 201210255300A CN 102759529 B CN102759529 B CN 102759529B
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- China
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- porcelain core
- end surface
- rotating disk
- ccd
- porcelain
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Abstract
The invention discloses a porcelain core end surface automatic tester, which includes a vibration hopper part, a rotating disc part, a wiping part, a CCD part and a gear-dividing part, wherein the vibration hopper part is used for accommodating the porcelain core and recognizing direction, and transferring the porcelain core with recognized direction to the rotating disc part; the wiping part, the CCD part and the gear-dividing part are positioned in positions in the circumferential direction of the rotating disc part respectively; the rotating disc part can sequentially turn to the wiping part, the CCD part and the gear-dividing part; the wiping part is used for wiping the porcelain core end surface; the CCD part is used for judging the end surface quality of the end surface of the porcelain core; and the gear-dividing part is used for transferring the porcelain core to a material box at the corresponding gear as per the judged quality. The porcelain core end surface automatic tester reduces the labor intensity in testing the porcelain core end surface and manual misoperation, is reliable in operation and accurate in gear division, and improves the testing quality.
Description
Technical field
The invention belongs to porcelain core end surface measurement apparatus field, particularly relate to a kind of porcelain core end surface automatic tester.
Background technology
Conventional porcelain core end surface measurement is that manual taking expects wiping repeatedly on dust-free paper, check under detector, entirely with the experience of workman, the subjective enlarged image according to detector display is to porcelain core end face Quality estimation stepping, unavoidably cause artificial stepping mistake, labour intensity is large simultaneously, cannot meet large-scale production demand.
Said method shortcoming is obvious, and 1. manual wipping porcelain core end face needs the many labour intensity of personnel large, and 2. artificial stepping examination criteria cannot be unified, and stepping is inaccurate, cannot avoid by mistake.Cannot automated production be the basic reason causing these shortcomings.
Summary of the invention
For the shortcoming of prior art, the object of this invention is to provide a kind of labour intensity reducing porcelain core end surface measurement, reducing people is maloperation, and detect reliable, stepping is accurate, improves the porcelain core end surface automatic tester of Detection job.
For achieving the above object, technical scheme of the present invention is: a kind of porcelain core end surface automatic tester, comprise shake bucket hopper portion, rotating disk portion, cleaning part, CCD portion and stepping portion, shake bucket hopper portion is for placing porcelain core and realizing sensing, porcelain core after sensing is sent to rotating disk portion by shake bucket hopper portion, cleaning part, CCD portion and document part are not positioned at the circumferential position in rotating disk portion, rotating disk portion can go to cleaning part successively, CCD portion and stepping portion, cleaning part carries out wiping to porcelain core end face, CCD portion carries out end face Quality estimation to porcelain core end face, stepping portion is according to judging that porcelain core to be sent to the magazine of respective notch by quality.
Shake bucket hopper portion prolongs material pipe by pressurized air and porcelain core is delivered to rotating disk portion.
Stepping portion is by solenoid valve action, and porcelain core is blowed the magazine to respective notch by pressurized air.
Described shake bucket hopper portion comprises round tremble bucket for receiving porcelain core and straight line shake bucket, and round tremble bucket is equipped with one for judging the sensing optical fiber device of porcelain core pros and cons, front porcelain core passes through, and reverse side porcelain core is blown down by the valve be arranged on round tremble bucket.
Described rotating disk portion comprises rotating disk, speed reduction unit and motor, and motor drives dial rotation by speed reduction unit, and porcelain core is placed on rotating disk.
Cleaning part comprises motor, slide unit portion, electric cabinet and prefabricating plate, and electric cabinet and prefabricating plate are contained in slide unit portion, and motor drives slide unit portion to retreat by ball-screw, and the cleaning foil of prefabricating plate carries out wiping to porcelain core.
CCD portion comprises CCD camera and XY finely tunes slide unit, and XY finely tunes slide unit for controlling the position of CCD camera.
Stepping portion comprises rewinding box, motor, delivery wheel, belt, guide rail and blanking mouth, and motor is by delivery wheel driving belt, and blanking mouth is by belt gear, and when motor drives delivery wheel to rotate, blanking mouth moves around to the top of rewinding box along guide rail.
Compared with prior art, beneficial effect of the present invention is,
Present invention achieves the robotization of porcelain core end surface measurement process, stop the stepping mistake that human factor causes, stable, production efficiency is high, improve product stepping quality, only need a people to nurse multiple stage board after popularization, make this operation can reduce by the operating personnel of 60% ~ 80%, greatly reduce the working strength of recruitment cost and workman.
Accompanying drawing explanation
Fig. 1 is the front view of porcelain core end surface automatic tester of the present invention;
Fig. 2 is the vertical view of porcelain core end surface automatic tester of the present invention;
Fig. 3 is the structural representation in shake bucket hopper portion;
Fig. 4 is the structural representation in rotating disk portion;
Fig. 5 is the structural representation of cleaning part;
Fig. 6 is the structural representation in CCD portion;
Fig. 7 is the structural representation in stepping portion.
Embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in detail.
As shown in Figure 1, the invention discloses a kind of porcelain core end surface automatic tester, it comprises shake bucket hopper portion 2, rotating disk portion 3, cleaning part 4, CCD portion 5 and stepping portion 6, shake bucket hopper portion 2 is for placing porcelain core and realizing sensing, porcelain core after sensing is sent to rotating disk portion 3 by shake bucket hopper portion 2, cleaning part 4, CCD portion 5 and stepping portion 6 lay respectively at the circumferential position in rotating disk portion 3, rotating disk portion 3 can go to cleaning part 4 successively, CCD portion 5 and stepping portion 6, cleaning part 4 pairs of porcelain core end faces carry out wiping, 5 pairs, CCD portion porcelain core end face carries out end face Quality estimation, stepping portion 6 is according to judging that porcelain core to be sent to the magazine of respective notch by quality.
Shake bucket hopper portion 2 prolongs material pipe by pressurized air and porcelain core is delivered to rotating disk portion 3.
Stepping portion 6 is by solenoid valve action, and porcelain core is blowed the magazine to respective notch by pressurized air.
Described shake bucket hopper portion 2 comprises round tremble bucket 22 for receiving porcelain core and straight line shake bucket 21, and round tremble bucket 22 is equipped with one for judging the sensing optical fiber device of porcelain core pros and cons, front porcelain core passes through, and reverse side porcelain core is blown down by the valve be arranged on round tremble bucket 22.
Always round tremble bucket 22 is rotating, and porcelain core lines up a craspedodrome on round tremble bucket 22, and front porcelain core continues straight line and walks, and reverse side porcelain core is blown down by valve, repeats always.Straight line shake bucket 21 mainly transmits porcelain core increases stability and accuracy.
Described rotating disk portion 3 comprises rotating disk 31, speed reduction unit 32 and motor 33, and motor drives dial rotation by speed reduction unit, and porcelain core is placed on rotating disk.
Cleaning part 4 comprises motor 41, slide unit portion 42, electric cabinet 43 and prefabricating plate 44, and electric cabinet 43 and prefabricating plate 44 are contained in slide unit portion 42, and motor 41 drives slide unit portion 42 to retreat by ball-screw, and the cleaning foil of prefabricating plate 44 carries out wiping to porcelain core.
CCD portion 5 comprises CCD camera 52 and XY finely tunes slide unit 51, XY fine setting slide unit 51 for controlling the position of CCD camera 52.
Stepping portion 6 comprises rewinding box 61, motor 62, delivery wheel 63, belt, guide rail 64 and blanking mouth 65, motor 62 is by delivery wheel 63 driving belt, blanking mouth is by belt gear, and when motor 62 drives delivery wheel 63 to rotate, blanking mouth 65 moves around to the top of rewinding box 61 along guide rail 64.
Claims (5)
1. a porcelain core end surface automatic tester, it is characterized in that, comprise shake bucket hopper portion, rotating disk portion, cleaning part, CCD portion and stepping portion, shake bucket hopper portion is for placing porcelain core and realizing sensing, described shake bucket hopper portion comprises round tremble bucket for receiving porcelain core and straight line shake bucket, round tremble bucket is equipped with one for judging the sensing optical fiber device of porcelain core pros and cons, front porcelain core passes through, and reverse side porcelain core is blown down by the valve be arranged on round tremble bucket; Porcelain core after sensing is sent to rotating disk portion by shake bucket hopper portion, cleaning part, CCD portion and document part are not positioned at the circumferential position in rotating disk portion, rotating disk portion can go to cleaning part, CCD portion and stepping portion successively, cleaning part carries out wiping to porcelain core end face, CCD portion carries out end face Quality estimation to porcelain core end face, and stepping portion is according to judging that porcelain core to be sent to the magazine of respective notch by quality; Stepping portion is by solenoid valve action, and porcelain core is blowed the magazine to respective notch by pressurized air; Described rotating disk portion comprises rotating disk, speed reduction unit and motor, and motor drives dial rotation by speed reduction unit, and porcelain core is placed on rotating disk.
2. porcelain core end surface automatic tester according to claim 1, is characterized in that, shake bucket hopper portion prolongs material pipe by pressurized air and porcelain core is delivered to rotating disk portion.
3. porcelain core end surface automatic tester according to claim 1, it is characterized in that, cleaning part comprises motor, slide unit portion, electric cabinet and prefabricating plate, and electric cabinet and prefabricating plate are contained in slide unit portion, motor drives slide unit portion to retreat by ball-screw, and the cleaning foil of prefabricating plate carries out wiping to porcelain core.
4. porcelain core end surface automatic tester according to claim 1, is characterized in that, CCD portion comprises CCD camera and XY finely tunes slide unit, and XY finely tunes slide unit for controlling the position of CCD camera.
5. porcelain core end surface automatic tester according to claim 1, it is characterized in that, stepping portion comprises rewinding box, motor, delivery wheel, belt, guide rail and blanking mouth, motor is by delivery wheel driving belt, blanking mouth is by belt gear, when motor drives delivery wheel to rotate, blanking mouth moves around to the top of rewinding box along guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210255300.5A CN102759529B (en) | 2012-07-23 | 2012-07-23 | Porcelain core end surface automatic tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210255300.5A CN102759529B (en) | 2012-07-23 | 2012-07-23 | Porcelain core end surface automatic tester |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102759529A CN102759529A (en) | 2012-10-31 |
| CN102759529B true CN102759529B (en) | 2015-07-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210255300.5A Active CN102759529B (en) | 2012-07-23 | 2012-07-23 | Porcelain core end surface automatic tester |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2510448Y (en) * | 2001-10-30 | 2002-09-11 | 昆山万润电子科技有限公司 | Material-separating mechanism for wafer testing machine |
| CN101837351A (en) * | 2010-06-02 | 2010-09-22 | 天津大学 | Oil seal spring full-automatic sorting system and method based on image detection method |
| CN201755560U (en) * | 2010-08-05 | 2011-03-09 | 汉达精密电子(昆山)有限公司 | Automatic wiping mechanism |
| CN202238692U (en) * | 2011-09-28 | 2012-05-30 | 广东风华高新科技股份有限公司 | Automatic tester for electrical performance of minitype annular piezoresistor |
| CN202735258U (en) * | 2012-07-23 | 2013-02-13 | 南充三环电子有限公司 | Automatic detecting machine for ceramic core end surface |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10340331A (en) * | 1997-06-05 | 1998-12-22 | Ohbayashi Corp | Cleaning result display method for temporary aluminium scaffolding board |
| US8225939B2 (en) * | 2010-03-01 | 2012-07-24 | Daiichi Jitsugyo Viswill Co., Ltd. | Appearance inspection apparatus |
-
2012
- 2012-07-23 CN CN201210255300.5A patent/CN102759529B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2510448Y (en) * | 2001-10-30 | 2002-09-11 | 昆山万润电子科技有限公司 | Material-separating mechanism for wafer testing machine |
| CN101837351A (en) * | 2010-06-02 | 2010-09-22 | 天津大学 | Oil seal spring full-automatic sorting system and method based on image detection method |
| CN201755560U (en) * | 2010-08-05 | 2011-03-09 | 汉达精密电子(昆山)有限公司 | Automatic wiping mechanism |
| CN202238692U (en) * | 2011-09-28 | 2012-05-30 | 广东风华高新科技股份有限公司 | Automatic tester for electrical performance of minitype annular piezoresistor |
| CN202735258U (en) * | 2012-07-23 | 2013-02-13 | 南充三环电子有限公司 | Automatic detecting machine for ceramic core end surface |
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| Publication number | Publication date |
|---|---|
| CN102759529A (en) | 2012-10-31 |
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