CN102751357A - Light and thin type solar photovoltaic component and producing method thereof - Google Patents

Light and thin type solar photovoltaic component and producing method thereof Download PDF

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Publication number
CN102751357A
CN102751357A CN2012102681677A CN201210268167A CN102751357A CN 102751357 A CN102751357 A CN 102751357A CN 2012102681677 A CN2012102681677 A CN 2012102681677A CN 201210268167 A CN201210268167 A CN 201210268167A CN 102751357 A CN102751357 A CN 102751357A
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CN
China
Prior art keywords
light
thin type
solar photovoltaic
eva
type solar
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Pending
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CN2012102681677A
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Chinese (zh)
Inventor
廖凌啸
钱燕
李�和
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Changzhou Nesl Solartech Co Ltd
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Changzhou Nesl Solartech Co Ltd
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Priority to CN2012102681677A priority Critical patent/CN102751357A/en
Publication of CN102751357A publication Critical patent/CN102751357A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention provides a light and thin type solar photovoltaic component and a producing method thereof. The light and thin type solar photovoltaic component comprises a transparent polyethylene terephthalate (PET) thin film, an upper layer ethylene vinyl acetate (EVA), a solar battery string, a middle layer EVA, an epoxy resin plate, a lower layer EVA and a waterproof cloth which are sequentially stacked, a layer of waterproof cloth is pressed on the rear side of the epoxy resin plate of an existing PET solar photovoltaic component, the contact of the EVA and the air can be reduced, and the aging of the EVA can be relieved. Battery slices and the epoxy resin plate are clamped in the middle by the transparent PET thin film on the top layer and the waterproof cloth on the bottom layer, the delaminating probability of the transparent PET thin film from the epoxy resin plate is greatly reduced, and simultaneously the attractiveness of a whole product can be improved by various appearances of the waterproof cloth.

Description

Light and thin type solar photovoltaic assembly and production method thereof
Technical field
The present invention relates to field of photovoltaic power generation, particularly a kind of light and thin type solar photovoltaic assembly and production method thereof.
Background technology
Along with the use of solar energy generation technology in the compact applications product, the outer charger of domestic solar for example, solar module in light weight, that outward appearance good, the scale of construction is thin becomes a kind of new demand.One Chinese patent application number is 200610038976.3, open day is to announce that a kind of utilization drips the mode that glue encapsulates solar components on August 30th, 2006, and its technology is full-fledged; The solar panels that utilize this method to make, appearance looks elegant, weight is lighter; When the mobility constraints of glue but weak point is, solar panels more than making 5W, be difficult to let glue cover on the solar panels uniformly; And if add excessive glue for glue can be covered comprehensively; Then when heating, form the glue that overflows around the substrate easily, and cooled excessive glue is difficult to be removed, and causes presentation quality poor.Therefore, this kind packaging technology can only be made less solar components, is generally the solar components less than 5W.
One Chinese patent application number is 200810242562.1, and open day is to announce a kind of technology of utilizing thin polymer film to carry out the solar components encapsulation on June 3rd, 2009.It is characterized in that utilizing the TPT backboard in the epoxy resin board replacement simple glass assembly, utilize the TPT plate to replace the toughened glass in the existing assembly, thereby reduce its weight.Yet the back side of the ultrathin solar components of this explained hereafter is epoxy resin board or circuit board, and it is poor that outward appearance is felt.And because epoxy resin board is hard, and upper strata EVA is soft, and when lamination was accomplished the back side cut, operate miss very easily caused EVA delamination from the epoxy resin board, thereby exposes the intermediate solar cell sheet.And EVA directly is exposed on end face in the air, very easily causes the aging of whole solar components.
Summary of the invention
The technical problem that the present invention will solve is: for the back side that solves light and thin type solar photovoltaic assembly of the prior art directly is epoxy plate and appearance poor; EVA is exposed to and quickens the aging problem of this solar panels in the air; The invention provides a kind of light and thin type solar photovoltaic assembly and production method thereof; One deck waterproof cloth that pressurizeed at the back side of epoxy resin board can reduce contacting of EVA and air, slows down the aging of EVA.
The technical solution adopted for the present invention to solve the technical problems is: a kind of light and thin type solar photovoltaic assembly and production method thereof; Comprise the clear PET film, upper strata EVA, solar cell string, the middle level EVA that stack gradually; Epoxy resin board, the EVA of lower floor and waterproof cloth, said solar cell string has positive wire and negative wire.
Embodiment one, and the clear PET film surface has been drawn opening, and said positive wire and negative wire are drawn out to outside the light and thin type solar photovoltaic assembly from the opening of clear PET film surface.
Embodiment two, and draw on the waterproof cloth surface has opening, and said positive wire and negative wire are drawn out to outside the light and thin type solar photovoltaic assembly from the opening on waterproof cloth surface.
Embodiment three, and said positive wire and negative wire are drawn out to outside the light and thin type solar photovoltaic assembly along solar cell string plane from the side.
The production method of light and thin type solar photovoltaic assembly has following steps:
A, lamination: get a ultrawhite toughened glass and lie on the workbench; On ultrawhite toughened glass, lay clear PET film, upper strata EVA, welding solar cell string, middle level EVA, epoxy resin board, the EVA of lower floor and waterproof cloth well from the bottom to top successively; Use adhesive tape with being fixed on the ultrawhite toughened glass around the waterproof cloth of the superiors, on waterproof cloth, lay high temperature cloth at last;
B, lamination: the photovoltaic module that lamination is good is put into laminating machine and is carried out lamination, and lamination removes ultrawhite toughened glass and high temperature cloth after accomplishing, and cuts out the waste material that goes periphery unnecessary, obtains the light and thin type solar photovoltaic assembly.
Embodiment one, during lamination, on upper strata EVA and clear PET film, marks opening, with the positive wire of solar cell string and negative wire outside opening is drawn out to assembly.
Embodiment two, during lamination, on EVA of lower floor and waterproof cloth, mark opening, with the positive wire of solar cell string and negative wire outside opening is drawn out to assembly.
Embodiment three, during lamination, the positive wire of solar cell string and the negative wire plane along the solar cell string are drawn out to outside the assembly from the side.
The invention has the beneficial effects as follows that the present invention's one deck waterproof cloth that pressurizeed at the back side of the epoxy resin board of known PET solar photovoltaic assembly can reduce contacting of EVA and air, slows down the aging of EVA.The clear PET film and the undermost waterproof cloth of the superiors are clipped in the middle battery sheet and epoxy resin board, greatly reduce the probability of clear PET film delamination from the epoxy resin board, and the multifarious outward appearance of waterproof cloth can increase the aesthetics of integral product simultaneously.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is the structural representation of the optimum embodiment of light and thin type solar photovoltaic assembly of the present invention;
Fig. 2 is the sketch map that positive wire and negative wire are drawn from the clear PET film surface;
Fig. 3 is the sketch map that positive wire and negative wire are drawn from the waterproof cloth surface;
Fig. 4 is the sketch map that positive wire and negative wire are drawn from the side.
Among the figure 1, clear PET film, 2, upper strata EVA, 3, the solar cell string, 4, middle level EVA, 5, epoxy resin board, 6, the EVA of lower floor, 7, waterproof cloth, 8, positive wire, 9, negative wire.
Embodiment
Combine accompanying drawing that the present invention is done further detailed explanation now.These accompanying drawings are the sketch map of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
As shown in Figure 1; A kind of light and thin type solar photovoltaic assembly of the present invention; Comprise the clear PET film 1, upper strata EVA2, solar cell string 3, middle level EVA4, epoxy resin board 5, the EVA6 of lower floor and the waterproof cloth 7 that stack gradually, solar cell string 3 has positive wire 8 and negative wire 9.
Embodiment one, and is as shown in Figure 2, and draw on clear PET film 1 surface has opening, and positive wire 8 is drawn out to outside the light and thin type solar photovoltaic assembly with the opening of negative wire 9 from clear PET film 1 surface.
Embodiment two, and is as shown in Figure 3, and draw on waterproof cloth 7 surfaces has opening, and positive wire 8 is drawn out to outside the light and thin type solar photovoltaic assembly with the opening of negative wire 9 from waterproof cloth 7 surfaces.
Embodiment three, and is as shown in Figure 4, and positive wire 8 is drawn out to outside the light and thin type solar photovoltaic assembly along solar cell string 3 planes with negative wire 9 from the side.
The production method of light and thin type solar photovoltaic assembly has following steps:
A, lamination: get a ultrawhite toughened glass and lie on the workbench; On ultrawhite toughened glass, lay clear PET film 1, upper strata EVA2, welding solar cell string 3, middle level EVA4, epoxy resin board 5, the EVA6 of lower floor and waterproof cloth 7 well from the bottom to top successively; Use adhesive tape with being fixed on the ultrawhite toughened glass around the waterproof cloth 7 of the superiors, at last laying high temperature cloth on waterproof cloth 7;
B, lamination: the photovoltaic module that lamination is good is put into laminating machine and is carried out lamination, and lamination removes ultrawhite toughened glass and high temperature cloth after accomplishing, and cuts out the waste material that goes periphery unnecessary, obtains the light and thin type solar photovoltaic assembly.
Embodiment one, during lamination, on upper strata EVA2 and clear PET film 1, marks opening, with the positive wire of solar cell string 38 and negative wire 9 outside opening is drawn out to assembly.
Embodiment two, during lamination, on EVA6 of lower floor and waterproof cloth 7, mark opening, with the positive wire of solar cell string 38 and negative wire 9 outside opening is drawn out to assembly.
Embodiment three, during lamination, positive wire of solar cell string 38 and the plane of negative wire 9 along solar cell string 3 are drawn out to outside the assembly from the side.
With above-mentioned foundation desirable embodiment of the present invention is enlightenment, and through above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this invention technological thought.
The technical scope of this invention is not limited to the content on the specification, must confirm its technical scope according to the claim scope.

Claims (8)

1. light and thin type solar photovoltaic assembly; It is characterized in that: comprise the clear PET film (1), upper strata EVA (2), solar cell string (3), middle level EVA (4), epoxy resin board (5), the EVA of lower floor (6) and the waterproof cloth (7) that stack gradually, said solar cell string (3) has positive wire (8) and negative wire (9).
2. light and thin type solar photovoltaic assembly as claimed in claim 1; It is characterized in that: draw on said clear PET film (1) surface has opening, and said positive wire (8) and negative wire (9) are drawn out to outside the light and thin type solar photovoltaic assembly from the opening on clear PET film (1) surface.
3. light and thin type solar photovoltaic assembly as claimed in claim 1; It is characterized in that: draw on said waterproof cloth (7) surface has opening, and said positive wire (8) and negative wire (9) are drawn out to outside the light and thin type solar photovoltaic assembly from the opening on waterproof cloth (7) surface.
4. light and thin type solar photovoltaic assembly as claimed in claim 1 is characterized in that: said positive wire (8) and negative wire (9) are drawn out to outside the light and thin type solar photovoltaic assembly along solar cell string (3) plane from the side.
5. production method like each described light and thin type solar photovoltaic assembly of claim 1-4 is characterized in that having following steps:
A, lamination: get a ultrawhite toughened glass and lie on the workbench; On ultrawhite toughened glass, lay clear PET film (1), upper strata EVA (2), welding solar cell string (3), middle level EVA (4), epoxy resin board (5), the EVA of lower floor (6) and waterproof cloth (7) well from the bottom to top successively; Use adhesive tape with being fixed on the ultrawhite toughened glass around the waterproof cloth (7) of the superiors, at last laying high temperature cloth on waterproof cloth (7);
B, lamination: the photovoltaic module that lamination is good is put into laminating machine and is carried out lamination, and lamination removes ultrawhite toughened glass and high temperature cloth after accomplishing, and cuts out the waste material that goes periphery unnecessary, obtains the light and thin type solar photovoltaic assembly.
6. the production method of light and thin type solar photovoltaic assembly as claimed in claim 5; It is characterized in that: during lamination; On upper strata EVA (2) and clear PET film (1), mark opening, with the positive wire (8) of solar cell string (3) and negative wire (9) outside opening is drawn out to assembly.
7. the production method of light and thin type solar photovoltaic assembly as claimed in claim 5; It is characterized in that: during lamination; On EVA of lower floor (6) and waterproof cloth (7), mark opening, with the positive wire (8) of solar cell string (3) and negative wire (9) outside opening is drawn out to assembly.
8. the production method of light and thin type solar photovoltaic assembly as claimed in claim 5; It is characterized in that: during lamination, the positive wire (8) of solar cell string (3) and negative wire (9) plane along solar cell string (3) is drawn out to outside the assembly from the side.
CN2012102681677A 2012-07-30 2012-07-30 Light and thin type solar photovoltaic component and producing method thereof Pending CN102751357A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104112783A (en) * 2013-04-22 2014-10-22 珠海兴业新能源科技有限公司 High-performance insulating solar photovoltaic and photothermal integrated board core and preparation method thereof
CN105099356A (en) * 2015-06-24 2015-11-25 东莞市泰晶新能源有限公司 Foldable printed circuit board (PCB) solar panel
CN105553412A (en) * 2016-02-03 2016-05-04 浙江尚越新能源开发有限公司 Solar battery pack structure, solar backpack and battery pack fabrication method
CN111146302A (en) * 2019-12-18 2020-05-12 英利能源(中国)有限公司 Laying method of photovoltaic module and photovoltaic module

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201508841U (en) * 2009-09-27 2010-06-16 安吉大成太阳能科技有限公司 Solar cell component for portable independent power supply
CN102244121A (en) * 2011-06-16 2011-11-16 泉州市英德光电科技有限公司 Cloth type folding solar cell component and preparation method thereof
CN102602114A (en) * 2012-03-12 2012-07-25 常州市东君光能科技发展有限公司 Thin and light solar laminate and production process thereof
CN202816984U (en) * 2012-07-30 2013-03-20 常州市东君光能科技发展有限公司 Thin and light type solar photovoltaic module

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201508841U (en) * 2009-09-27 2010-06-16 安吉大成太阳能科技有限公司 Solar cell component for portable independent power supply
CN102244121A (en) * 2011-06-16 2011-11-16 泉州市英德光电科技有限公司 Cloth type folding solar cell component and preparation method thereof
CN102602114A (en) * 2012-03-12 2012-07-25 常州市东君光能科技发展有限公司 Thin and light solar laminate and production process thereof
CN202816984U (en) * 2012-07-30 2013-03-20 常州市东君光能科技发展有限公司 Thin and light type solar photovoltaic module

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104112783A (en) * 2013-04-22 2014-10-22 珠海兴业新能源科技有限公司 High-performance insulating solar photovoltaic and photothermal integrated board core and preparation method thereof
CN104112783B (en) * 2013-04-22 2017-08-25 珠海兴业新能源科技有限公司 High Performance Insulation photovoltaic and photothermal solar integrated plate core and preparation method thereof
CN105099356A (en) * 2015-06-24 2015-11-25 东莞市泰晶新能源有限公司 Foldable printed circuit board (PCB) solar panel
CN105099356B (en) * 2015-06-24 2017-03-08 广东泰晶新能源有限公司 A kind of folding PCB solar panels
CN105553412A (en) * 2016-02-03 2016-05-04 浙江尚越新能源开发有限公司 Solar battery pack structure, solar backpack and battery pack fabrication method
CN111146302A (en) * 2019-12-18 2020-05-12 英利能源(中国)有限公司 Laying method of photovoltaic module and photovoltaic module

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Application publication date: 20121024