CN102734394A - Harmonic speed reducer with flexible felly - Google Patents
Harmonic speed reducer with flexible felly Download PDFInfo
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Abstract
本发明公开了一种带柔性外轮的谐波减速器,包括波发生器、柔轮、外轮;所述柔轮,包含柔轮本体、柔轮圆环;所述柔轮本体大致呈圆盘状;所述柔轮圆环同心地设置在柔轮本体的外圆周上;所述柔轮圆环的外圆周上设置有第一齿;所述外轮,包含外轮本体、外轮圆环;所述外轮本体呈成圆环状设置;所述外轮圆环设置在外轮本体的端面;所述外轮圆环的内圆周上设置有第二齿;所述波发生器设在柔轮圆环的内圆周上;所述柔轮圆环的外圆周设在外轮圆环的内圆周上,所述第一齿与第二齿相互啮合;所述外轮圆环随柔轮圆环一起变形;本发明方案的啮合的齿数更多、传动的精度更高、输出平稳,无冲击、使用寿命长。
The invention discloses a harmonic reducer with a flexible outer wheel, which comprises a wave generator, a flexspline, and an outer wheel; the flexspline includes a flexspline body and a flexspline ring; the flexspline body is roughly disc-shaped ; The flexspline ring is concentrically arranged on the outer circumference of the flexspline body; the outer circumference of the flexspline ring is provided with first teeth; the outer wheel includes the outer wheel body and the outer wheel ring; the outer wheel The body is arranged in a ring shape; the outer ring is arranged on the end face of the outer ring body; the second tooth is arranged on the inner circumference of the outer ring; the wave generator is arranged on the inner circumference of the flexspline ring The outer circumference of the flexspline ring is set on the inner circumference of the outer ring, and the first teeth and the second teeth mesh with each other; the outer ring deforms together with the flexspline ring; the meshing of the present invention The number of teeth is more, the transmission accuracy is higher, the output is stable, no impact, and the service life is long.
Description
技术领域 technical field
本发明涉及一种谐波减速器的改进,特别涉及一种啮合的齿数更多、传动的精度更高、输出平稳,无冲击、使用寿命长的带柔性外轮的谐波减速器,属于减速器技术领域。 The invention relates to an improvement of a harmonic reducer, in particular to a harmonic reducer with a flexible outer wheel, which has more meshing teeth, higher transmission precision, stable output, no impact and long service life, belonging to reducers technology field. the
背景技术 Background technique
减速器是一种动力传达机构,利用齿轮组的速度转换,将电机马达的回转数减速到所要的回转数,并得到较大转矩的机构。减速器的种类繁多,型号各异,不同种类有不同的用途,其中谐波减速器是一种利用行星齿轮传动原理发展起来的一种新型减速器,由于其承载能力高,传动比大,体积小、重量轻、传动平稳且传动精度高等这些独特优点,使得谐波减速器广泛应用于电子、航天航空、机器人等行业。 The reducer is a power transmission mechanism that uses the speed conversion of the gear set to reduce the number of revolutions of the motor to the desired number of revolutions and obtain a larger torque mechanism. There are many types of reducers with different models, and different types have different uses. Among them, the harmonic reducer is a new type of reducer developed by using the principle of planetary gear transmission. The unique advantages of small size, light weight, stable transmission and high transmission precision make harmonic reducers widely used in electronics, aerospace, robotics and other industries.
现有的谐波减速器,如附图1所示,包含波发生器1、柔轮2、外轮3;所述柔轮2,包含柔轮本体4、柔轮圆环5;所述柔轮本体4大致呈圆盘状;所述柔轮圆环5同心地设置在柔轮本体4的外圆周上;所述柔轮圆环5的外圆周上设置有第一齿6;所述外轮3也叫刚轮,成圆环状设置;所述外轮3的内圆周上设只有第二齿7;所述波发生器1设在柔轮圆环5的内圆周上;所述柔轮圆环5的外圆周设在外轮3的内圆周上,所述第一齿6与第二齿7相互啮合;所述波发生器1呈椭圆形;所述柔轮本体4比较厚,刚性好,不易变形;所述柔轮上的柔轮本体4、柔轮圆环5均比较薄,在波发生器1的作用下发生弹性形变,柔轮2的第一齿6就在变形的过程中进入(啮合)或退出(啮离)刚轮的第二齿7间,在波发生器1的长轴处处于第一齿6与第二齿7完全啮合,而其短轴方向的第一齿6与第二齿7就处在完全的脱开状态。因而造成啮合的齿数少,传动的精度低,可承受承载的齿数也少;齿的啮入、啮出会有突变,使得输出不平稳,有冲击;而且其使用寿命也短。
The existing harmonic reducer, as shown in Figure 1, includes a
发明内容 Contents of the invention
本发明目的是为了克服现有技术的不足而提供一种啮合的齿数更多、传动的精度更高、输出平稳,无冲击、使用寿命长的带柔性外轮的谐波减速器。 The object of the present invention is to overcome the disadvantages of the prior art and provide a harmonic reducer with a flexible outer wheel with more meshing teeth, higher transmission precision, stable output, no impact and long service life.
为达到上述目的,本发明采用的技术方案是:一种带柔性外轮的谐波减速器,包括波发生器、柔轮、外轮;所述柔轮,包含柔轮本体、柔轮圆环;所述柔轮本体大致呈圆盘状;所述柔轮圆环同心地设置在柔轮本体的外圆周上;所述柔轮圆环的外圆周上设置有第一齿;所述外轮,包含外轮本体、外轮圆环;所述外轮本体呈成圆环状设置;所述外轮圆环设置在外轮本体的端面;所述外轮圆环的内圆周上设置有第二齿;所述波发生器设在柔轮圆环的内圆周上;所述柔轮圆环的外圆周设在外轮圆环的内圆周上,所述第一齿与第二齿相互啮合;所述外轮圆环随柔轮圆环一起变形。 In order to achieve the above object, the technical solution adopted in the present invention is: a harmonic reducer with a flexible outer wheel, including a wave generator, a flex wheel, and an outer wheel; the flex wheel includes a flex wheel body and a flex wheel ring; The flexspline body is roughly disc-shaped; the flexspline ring is concentrically arranged on the outer circumference of the flexspline body; the outer circumference of the flexspline ring is provided with first teeth; the outer wheel includes an outer wheel Body, outer wheel ring; the outer wheel body is arranged in a ring shape; the outer wheel ring is arranged on the end face of the outer wheel body; the inner circumference of the outer wheel ring is provided with second teeth; the wave generator is set On the inner circumference of the flexspline ring; the outer circumference of the flexspline ring is arranged on the inner circumference of the outer wheel ring, and the first teeth and the second teeth mesh with each other; the outer ring follows the flexspline circle The ring deforms together.
优选的,所述外轮圆环与外轮本体同心设置。 Preferably, the ring of the outer wheel is arranged concentrically with the body of the outer wheel.
优选的,所述外轮圆环设置在外轮本体的内圆周上。 Preferably, the outer wheel ring is arranged on the inner circumference of the outer wheel body.
优选的,所述外轮圆环设置在外轮本体的内圆周内;所述外轮圆环的一端通过一连接板与外轮本体相连。 Preferably, the outer wheel ring is arranged within the inner circumference of the outer wheel body; one end of the outer wheel ring is connected to the outer wheel body through a connecting plate.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点: Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
本发明的带柔性外轮的谐波减速器,波发生器的作用下,椭圆长轴两端的柔轮的第一齿与之配合的外轮的第二齿则处于完全啮合状态,而由于柔性的外轮也会随着柔轮的变形而发生形变,则椭圆短轴与长轴间的部分齿也会发生啮合,这样比传统谐波减速器的啮合更充分,啮合的齿也就更多;从而使传动的精度更高,可承受承载的齿数也更多,从而比谐波减速器的运动精度更高;齿的啮入、啮出是柔性外轮与柔轮间有规律的变形,使得输出平稳,无冲击,还可以缩小齿间的间隙;本发明方案不仅能够提高了输出载荷还能增加刚性,使用寿命也长。 In the harmonic reducer with a flexible outer wheel of the present invention, under the action of the wave generator, the first tooth of the flexible wheel at both ends of the ellipse major axis is in a fully meshed state with the second tooth of the outer wheel that cooperates with it, and due to the flexible outer wheel It will also deform with the deformation of the flexible spline, and some teeth between the short axis and the long axis of the ellipse will also mesh, which is more sufficient than the traditional harmonic reducer, and the meshing teeth are more; thus making The transmission accuracy is higher, and the number of teeth that can bear the load is also higher, so the movement accuracy is higher than that of the harmonic reducer; the meshing and meshing of the teeth are regular deformations between the flexible outer wheel and the flexible wheel, making the output stable. There is no impact, and the gap between the teeth can also be reduced; the scheme of the invention can not only improve the output load but also increase the rigidity, and the service life is also long.
附图说明 Description of drawings
下面结合附图对本发明技术方案作进一步说明: Below in conjunction with accompanying drawing, technical solution of the present invention will be further described:
附图1为现有技术的谐波减速器的剖视图;
Accompanying
附图2为本发明的带柔性外轮的谐波减速器的剖视图;
Accompanying
其中:1、波发生器;2、柔轮;3、外轮;4、柔轮本体;5、柔轮圆环;6、第一齿;7、第二齿;11、波发生器;12、柔轮;13、外轮;14、柔轮本体;15、柔轮圆环;16、第一齿;17、第二齿;18、外轮本体;19、外轮圆环。 Among them: 1. Wave generator; 2. Flexspline; 3. Outer wheel; 4. Flexspline body; 5. Flexspline ring; 6. First tooth; 7. Second tooth; 11. Wave generator; 12. 13, the outer wheel; 14, the body of the flexspline; 15, the ring of the flexspline; 16, the first tooth; 17, the second tooth; 18, the body of the outer wheel; 19, the ring of the outer wheel. the
具体实施方式 Detailed ways
下面结合附图及具体实施例对本发明作进一步的详细说明。 The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. the
如附图2所示的本发明所述的带柔性外轮的谐波减速器,一种带柔性外轮的谐波减速器,包括波发生器11、柔轮12、外轮13;所述柔轮12,包含柔轮本体14、柔轮圆环15;所述柔轮本体14大致呈圆盘状;所述柔轮圆环15同心地设置在柔轮本体14的外圆周上;所述柔轮圆环15的外圆周上设置有第一齿16;所述外轮13,包含外轮本体18、外轮圆环19;所述外轮本体18呈成圆环状设置;所述外轮圆环19设置在外轮本体18的端面;所述外轮圆环19与外轮本体18同心设置;所述外轮圆环19的内圆周上设置有第二齿17;所述波发生器11设在柔轮圆环15的内圆周上;所述柔轮圆环15的外圆周设在外轮圆环19的内圆周上,所述第一齿16与第二齿17相互啮合;所述外轮圆环19的壁比较薄,当椭圆形的波发生器11旋转时,所述外轮圆环19随柔轮圆环15一起变形。
The harmonic reducer with flexible outer wheel of the present invention as shown in accompanying
本实施例中,所述外轮圆环19设置在外轮本体18的内圆周内;所述外轮圆环19的一端通过一连接板(未标出)与外轮本体18相连。
In this embodiment, the
当然,所述外轮圆环19也可以直接设置在外轮本体18的内圆周上。
Of course, the
本发明的带柔性外轮的谐波减速器,波发生器的作用下,椭圆长轴两端的柔轮的第一齿与之配合的外轮的第二齿则处于完全啮合状态,而由于柔性的外轮也会随着柔轮的变形而发生形变,则椭圆短轴与长轴间的部分齿也会发生啮合,这样比传统谐波减速器的啮合更充分,啮合的齿也就更多;从而使传动的精度更高,可承受承载的齿数也更多,从而比谐波减速器的运动精度更高;齿的啮入、啮出是柔性外轮与柔轮间有规律的变形,使得输出平稳,无冲击,还可以缩小齿间的间隙;本发明方案不仅能够提高了输出载荷还能增加刚性,使用寿命也长。 In the harmonic reducer with a flexible outer wheel of the present invention, under the action of the wave generator, the first tooth of the flexible wheel at both ends of the ellipse major axis is in a fully meshed state with the second tooth of the outer wheel that cooperates with it, and due to the flexible outer wheel It will also deform with the deformation of the flexible spline, and some teeth between the short axis and the long axis of the ellipse will also mesh, which is more sufficient than the traditional harmonic reducer, and the meshing teeth are more; thus making The transmission accuracy is higher, and the number of teeth that can bear the load is also higher, so the movement accuracy is higher than that of the harmonic reducer; the meshing and meshing of the teeth are regular deformations between the flexible outer wheel and the flexible wheel, making the output stable. There is no impact, and the gap between the teeth can also be reduced; the scheme of the invention can not only improve the output load but also increase the rigidity, and the service life is also long.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。 The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present invention. Substantial equivalent changes or modifications shall fall within the protection scope of the present invention.
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| CN105317941A (en) * | 2014-06-12 | 2016-02-10 | 捷奥机械(上海)有限公司 | Novel harmonic drive device comprising flexible inner gear and externally-arranged wave generator |
| CN106141667A (en) * | 2016-07-29 | 2016-11-23 | 柳州福能机器人开发有限公司 | A kind of method for processing and assembling of rescuing robot for fire control driver |
| CN106141666A (en) * | 2016-07-29 | 2016-11-23 | 柳州福能机器人开发有限公司 | The method for processing and assembling of intelligent nursing machine people's decelerator |
| CN106181222A (en) * | 2016-07-29 | 2016-12-07 | 柳州福能机器人开发有限公司 | The method for processing and assembling of public service robot driver |
| CN107676456A (en) * | 2017-08-31 | 2018-02-09 | 成都瑞迪机械科技有限公司 | long-life harmonic speed reducer |
| WO2018040978A1 (en) * | 2016-08-31 | 2018-03-08 | 比亚迪股份有限公司 | Rigid gear for harmonic reducer, harmonic reducer, and robot |
| CN109139855A (en) * | 2018-10-03 | 2019-01-04 | 凌子龙 | Double flexbile gear harmonic wave speed reducing machines |
| CN111373173A (en) * | 2017-11-29 | 2020-07-03 | 谐波传动系统有限公司 | Wave gear device |
| RU2843557C1 (en) * | 2024-12-10 | 2025-07-15 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Воронежский государственный технический университет" (ВГТУ) | Wave reduction gear |
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| CN109139855A (en) * | 2018-10-03 | 2019-01-04 | 凌子龙 | Double flexbile gear harmonic wave speed reducing machines |
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Address after: 215101 Harmonic Drive Technology Co., Ltd. of Suzhou Green, 19 Muxu West Road, Mudu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: SUZHOU LEADERDRIVE TRANSMISSION TECHNOLOGY Co.,Ltd. Address before: 215101 Harmonic Drive Technology Co., Ltd. of Suzhou Green, 19 Muxu West Road, Mudu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU LEADER HARMONIOUS DRIVE SYSTEMS CO.,LTD. |
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