CN102730422A - Automatic pallet machine - Google Patents

Automatic pallet machine Download PDF

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Publication number
CN102730422A
CN102730422A CN2012102331457A CN201210233145A CN102730422A CN 102730422 A CN102730422 A CN 102730422A CN 2012102331457 A CN2012102331457 A CN 2012102331457A CN 201210233145 A CN201210233145 A CN 201210233145A CN 102730422 A CN102730422 A CN 102730422A
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pallet
lift system
full automaticity
fork plate
right lifting
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CN2012102331457A
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Chinese (zh)
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CN102730422B (en
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徐军
王宾瑞
黄斌峰
黄志峰
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Nantong Universal Machinery Co ltd
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NANTONG UNIVERSAL MACHINERY CO Ltd
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Abstract

本发明公开了一种全自动栈板机,包括左、右提升机构,左、右提升机构的前方设置前导向装置,左、右提升装置的后方设置连接左、右提升装置、并限制栈板到位的后支撑板。本发明结构合理,正向运作可以进行拆盘作业,反向运作亦可以用于仓库的码盘和理盘;本身机械结构简单、轻便,操作方便易学,同时占地面积小;采用电气控制使得定位精度得以大大的提高。综合以上优势,产品可以大幅减少了企业的人力,以达到减低企业的生产成本的最终目的。本发明适用于各种栈板的拆分,广泛应用于日化、医药、食品、饮料、仓库等行业。

The invention discloses a full-automatic pallet machine, which comprises left and right lifting mechanisms, a front guide device is arranged in front of the left and right lifting mechanisms, and a left and right lifting device is connected to the rear of the left and right lifting devices to limit the pallet Rear support plate in place. The invention has a reasonable structure, and can be used for disc dismantling when operating in the forward direction, and can also be used for code discs and sorting discs in the warehouse when operating in the reverse direction; the mechanical structure is simple and light, and the operation is convenient and easy to learn. Positioning accuracy can be greatly improved. Combining the above advantages, the product can greatly reduce the manpower of the enterprise, so as to achieve the ultimate goal of reducing the production cost of the enterprise. The invention is applicable to the splitting of various pallets, and is widely used in daily chemical, medicine, food, beverage, warehouse and other industries.

Description

全自动栈板机Automatic pallet machine

技术领域 technical field

本发明涉及一种栈板机。 The invention relates to a pallet machine.

背景技术 Background technique

传统拆盘机占地面积极大,机械结构复杂、操作和维修成本高。 The traditional disk unpacking machine occupies a large area, has a complex mechanical structure, and high operating and maintenance costs.

发明内容 Contents of the invention

本发明的目的在于提供一种结构合理,操作方便,使用性能好的全自动栈板机。 The purpose of the present invention is to provide a fully automatic pallet machine with reasonable structure, convenient operation and good performance.

本发明的技术解决方案是: Technical solution of the present invention is:

一种全自动栈板机,其特征是:包括左、右提升机构,左、右提升机构的前方设置前导向装置,左、右提升装置的后方设置连接左、右提升装置、并限制栈板到位的后支撑板;所述左、右提升装置结构相同,均包括主体架,主体架上装提升机构,提升机构与插盘机构连接,提升机构带动插盘机构上下运动;所述插盘机构包括框架,框架上装沿滚轮导轨上下运动的导向轮装置,框架上装插盘气缸,插盘气缸的活塞杆与插住栈板的插舌连接,由活塞杆带动插舌的伸出、拉回。 A fully automatic pallet machine, characterized in that it includes left and right lifting mechanisms, a front guide device is arranged in front of the left and right lifting mechanisms, and a left and right lifting device is connected to the rear of the left and right lifting devices, and the pallet is limited. The rear support plate in place; the left and right lifting devices have the same structure, and both include a main frame, and a lifting mechanism is installed on the main frame, and the lifting mechanism is connected with the insertion mechanism, and the lifting mechanism drives the insertion mechanism to move up and down; the insertion mechanism includes The frame is equipped with a guide wheel device that moves up and down along the roller guide rail. The frame is equipped with a disc cylinder. The piston rod of the disc cylinder is connected with the tongue inserted into the pallet, and the piston rod drives the protrusion and pull of the tongue.

所述前导向装置为喇叭口形式,在前导向装置上设有检测栈板是否到位的光电检测开关。 The front guide device is in the form of a bell mouth, and a photoelectric detection switch is provided on the front guide device to detect whether the pallet is in place.

在主体架上部设有栈板下落时左导向用的斜坡。 The upper part of the main frame is provided with a slope for the left guide when the pallet falls.

在插盘机构的框架上下侧,分别设有上、下限位块。 On the upper and lower sides of the frame of the disc insertion mechanism, upper and lower limit blocks are respectively provided.

插舌呈三角叉板形式,三角叉板的中间为销轴固定点,三角叉板的一个臂与活塞杆连接,三角叉板的另一臂为与栈板插接的插接臂。 The tongue is in the form of a triangular fork plate, the middle of the triangular fork plate is a fixed point of the pin shaft, one arm of the triangular fork plate is connected with the piston rod, and the other arm of the triangular fork plate is an inserting arm connected with the pallet.

本发明结构合理,正向运作可以进行拆盘作业,反向运作亦可以用于仓库的码盘和理盘;本身机械结构简单、轻便,操作方便易学,同时占地面积小;采用电气控制使得定位精度得以大大的提高。综合以上优势,产品可以大幅减少了企业的人力,以达到减低企业的生产成本的最终目的。本发明适用于各种栈板的拆分,广泛应用于日化、医药、食品、饮料、仓库等行业。 The invention has a reasonable structure, and can be used for dismantling operation when it is operated in the forward direction, and can also be used for the code disc and sorting disc in the warehouse when it is operated in the reverse direction; Positioning accuracy can be greatly improved. Combining the above advantages, the product can greatly reduce the manpower of the enterprise, so as to achieve the ultimate goal of reducing the production cost of the enterprise. The invention is applicable to the splitting of various pallets, and is widely used in daily chemical, medicine, food, beverage, warehouse and other industries.

本发明的优点还在于: The present invention has the advantages of:

1. 机器整体采用优质碳钢制作,强度高、刚性好、质量轻、耐磨损,保证了运行的稳定性。 1. The whole machine is made of high-quality carbon steel, which has high strength, good rigidity, light weight and wear resistance, which ensures the stability of operation.

2. 机械结构层面,设计简洁并且合理,可以藉此最大限度的保证设备的运行精度和易操作性。 2. At the level of mechanical structure, the design is simple and reasonable, which can ensure the operating accuracy and ease of operation of the equipment to the greatest extent.

3. 机械设计层面,采用模块化设计部件,可以比较容易组配成一个完整的系统。并且由于模块化设计的优势,对于不同尺寸、型号的栈板,机械仅仅需要在左右两侧、北侧的线性尺度上进行调整,就可以有针对性的批量生产并投入使用。 3. In terms of mechanical design, modular design components are used, which can be easily assembled into a complete system. And due to the advantages of modular design, for pallets of different sizes and models, the machinery only needs to be adjusted on the linear scales of the left and right sides and the north side, and then it can be mass-produced and put into use in a targeted manner.

4. 机械安全层面,由于采用了完善的电气连锁保护,所以在拆(码)盘机构卡板在上中位未收回时,升降机升降动作会锁闭,以避免栈板叠堆失稳等易发事故。 4. In terms of mechanical safety, due to the use of perfect electrical interlock protection, when the clamping plate of the dismantling (code) disc mechanism is not retracted in the upper middle position, the lifting action of the elevator will be locked to avoid the danger of pallet stacking instability. accident.

5. 机械使用层面,机械本身对操作环境的要求极低,并且适应性、改良难度良好,可以便捷地使用于绝大多数的拆、码盘场合。 5. In terms of machine use, the machine itself has extremely low requirements on the operating environment, and has good adaptability and improvement difficulty, and can be conveniently used in most occasions of dismantling and coding discs.

附图说明 Description of drawings

下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.

图1是本发明一个实施例的结构示意图。 Fig. 1 is a structural schematic diagram of an embodiment of the present invention.

图2是左、右提升机构的结构示意图。 Fig. 2 is a schematic structural view of the left and right lifting mechanisms.

图3是插盘机构的结构示意图。 Fig. 3 is a structural schematic diagram of the disk inserting mechanism.

图4是插舌、插盘气缸结构示意图。 Fig. 4 is a schematic structural view of the tongue and disk cylinder.

图5是前导向装置结构示意图。 Fig. 5 is a schematic structural view of the front guide device.

图6是本发明使用状态图。 Fig. 6 is a diagram of the use state of the present invention.

具体实施方式 Detailed ways

一种全自动栈板机,包括左、右提升机构,左、右提升机构的前方设置前导向装置,左、右提升装置的后方设置连接左、右提升装置、并限制栈板到位的后支撑板1;所述左、右提升装置结构相同,均包括主体架2,主体架上装提升气缸3,提升气缸3与插盘机构连接,提升气缸带动插盘机构上下运动;所述插盘机构包括框架4,框架上装沿滚轮导轨5上下运动的导向轮装置6,框架上装插盘气缸7,插盘气缸的活塞杆与插住栈板14的插舌8连接,由活塞杆带动插舌的伸出、拉回。 A fully automatic pallet machine, comprising left and right lifting mechanisms, a front guide device is arranged in front of the left and right lifting mechanisms, and a rear support that connects the left and right lifting devices and restricts the pallets in place is arranged behind the left and right lifting devices Plate 1; the left and right lifting devices have the same structure, including a main body frame 2, a lifting cylinder 3 is mounted on the main body frame, and the lifting cylinder 3 is connected with the inserting mechanism, and the lifting cylinder drives the inserting mechanism to move up and down; the inserting mechanism includes Frame 4, the guide wheel device 6 that moves up and down along the roller guide rail 5 is mounted on the frame, the disc cylinder 7 is mounted on the frame, the piston rod of the disc cylinder is connected with the tongue 8 that inserts the pallet 14, and the piston rod drives the tongue to extend out, pull back.

所述前导向装置为喇叭口9形式,在前导向装置上设有检测栈板是否到位的光电检测开关10。 The front guide is in the form of a bell mouth 9, and a photoelectric detection switch 10 for detecting whether the pallet is in place is provided on the front guide.

在主体架上部设有栈板下落时左导向用的斜坡。在插盘机构的框架上下侧,分别设有上、下限位块11、12。插舌呈三角叉板形式,三角叉板的中间为销轴固定点13,三角叉板的一个臂与活塞杆连接,三角叉板的另一臂为与栈板插接的插接臂。 The upper part of the main frame is provided with a slope for the left guide when the pallet falls. On the upper and lower sides of the frame of the disk insertion mechanism, upper and lower limit blocks 11, 12 are respectively provided. Tongue is the triangular fork plate form, and the center of the triangular fork plate is pin fixed point 13, and an arm of the triangular fork plate is connected with the piston rod, and the other arm of the triangular fork plate is the splicing arm inserted with the pallet.

本发明产品主要负责栈板的分解或叠堆。 The product of the invention is mainly responsible for the decomposition or stacking of pallets.

栈板分解过程: Pallet decomposition process:

1.拆分运输底盘过程:当满跺栈板放到输送线上时, 2个提升气缸会回到中位,4个插盘气缸动作将倒数第二层栈板插起;然后提升气缸向上动作将倒数第二层栈板以及其上栈板全部提升至高位,与此同时输送线启动将倒数第一层栈板(即最底部一层)水平输送走。 1. The process of dismantling the transport chassis: when the full pallet is placed on the conveyor line, the 2 lifting cylinders will return to the neutral position, and the 4 inserting cylinders will move to insert the penultimate layer of the pallet; then the lifting cylinder will go up The action lifts the second-to-last pallet and its upper pallet to a high position, and at the same time, the conveyor line starts to transport the penultimate pallet (that is, the bottom layer) away horizontally.

2.上层栈板、气缸归位过程:等倒数第一层栈板送到位,输送线停止,此时提升气缸向下动作回到低位,将倒数第二层栈板及上层栈板放置于水平输送线上,并且将插盘气缸收回。 2. The homing process of the upper pallet and the cylinder: wait for the penultimate pallet to be delivered, and the conveying line stops. At this time, the lifting cylinder moves downward and returns to the low position, and the penultimate pallet and the upper pallet are placed on the horizontal on the conveying line, and retract the disc cylinder.

3.拆盘循环:提升气缸继续回到中位,插盘气缸再次将中位栈板插起,再循环此动作完成栈板的逐步拆送。 3. Dismantling cycle: The lifting cylinder continues to return to the middle position, and the inserting cylinder inserts the middle pallet again, and the recirculation action completes the gradual removal of the pallet.

栈板码垛过程: Pallet palletizing process:

栈板的码垛是栈板拆分过程的逆操作,基本原理就是提升气缸移动到中位后,启动插盘气缸,并将所有已码栈板提起到高位高度,然后此时输送线运转将新增栈板输送到已码栈板的正下方,然后提升气缸回归到中位并收起插盘气缸,已完成一个码盘循环。 Pallet palletizing is the reverse operation of the pallet splitting process. The basic principle is that after the lifting cylinder moves to the middle position, the inserting cylinder is activated, and all the pallets that have been coded are lifted to the high position, and then the conveyor line will run at this time. The newly-added pallet is transported directly below the coded pallet, and then the lifting cylinder returns to the neutral position and the insertion cylinder is put away, and a code disc cycle has been completed.

插盘机构的工作原理是:当栈板到位时,插盘气缸动作将栈板插住,然后提升气缸将其提起或放下,当栈板到达其所需位置时插盘气缸再次动作收回插舌。 The working principle of the plug-in mechanism is: when the pallet is in place, the plug-in cylinder acts to insert the pallet, and then the lifting cylinder lifts or lowers it, and when the pallet reaches its desired position, the plug-in cylinder moves again to retract the tongue .

Claims (5)

1. full automaticity pallet machine, it is characterized in that: comprise left and right lift system, the place ahead of left and right lift system is provided with leading to device, and the rear of left and right bont is provided with and connects left and right bont and limit the rear bearing sheet that pallet puts in place; Said left and right bont structure is identical, includes main frame, adorns lift system on the main frame, and lift system is connected with the pinboard machine structure, and lift system drives pinboard machine structure up-and-down movement; Said pinboard machine structure comprises framework, and dress is along the guide wheel device of rolling wheel guide rails up-and-down movement on the framework, and dress is inserted the dish cylinder on the framework, and the piston rod of inserting the dish cylinder is connected with the tongue that sticks in pallet, drives stretching out, retracting of tongue by piston rod.
2. full automaticity pallet machine according to claim 1 is characterized in that: said leading to device for the exit skirt form, detect the photoelectric detection switch whether pallet puts in place leading on device, being provided with.
3. full automaticity pallet machine according to claim 1 is characterized in that: the slope of left side guiding usefulness when being provided with the pallet whereabouts on main frame top.
4. according to claim 1,2 or 3 described full automaticity pallet machines, it is characterized in that:, be respectively equipped with upper and lower spacing at the framework upper and lower sides of pinboard machine structure.
5. according to claim 1,2 or 3 described full automaticity pallet machines; It is characterized in that: tongue is triangle fork plate form; The centre of triangle fork plate is the bearing pin attachment point, and an arm of triangle fork plate is connected with piston rod, and another arm of triangle fork plate is the grafting arm of pegging graft with pallet.
CN201210233145.7A 2012-07-06 2012-07-06 Automatic pallet machine Expired - Fee Related CN102730422B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103787086A (en) * 2013-12-27 2014-05-14 武汉人天包装技术有限公司 Multidirectional fork pellet warehouse
CN105645102A (en) * 2016-03-25 2016-06-08 上海茂巍自动化科技有限公司 Full-automatic pallet collecting and distributing machine
CN105983540A (en) * 2016-05-30 2016-10-05 苏州英达瑞机器人科技有限公司 Pallet detection module
CN106624544A (en) * 2016-12-06 2017-05-10 上海君屹工业自动化股份有限公司 Automatic positioning and detecting device for pallet
CN110775651A (en) * 2019-10-29 2020-02-11 兰剑智能科技股份有限公司 Primary and secondary tray code disassembling and stacking machine
CN112897091A (en) * 2019-12-04 2021-06-04 苏州英创电力科技有限公司 Automatic unstacking and stacking assembly

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CN202245357U (en) * 2011-09-27 2012-05-30 彬台科技股份有限公司 Improvement on sliding plate mechanism of pallet machine lifting table

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Publication number Priority date Publication date Assignee Title
CN103787086A (en) * 2013-12-27 2014-05-14 武汉人天包装技术有限公司 Multidirectional fork pellet warehouse
CN103787086B (en) * 2013-12-27 2016-01-06 武汉人天包装自动化技术股份有限公司 Multi-facetedly enter to pitch tray library
CN105645102A (en) * 2016-03-25 2016-06-08 上海茂巍自动化科技有限公司 Full-automatic pallet collecting and distributing machine
CN105645102B (en) * 2016-03-25 2018-01-26 上海茂巍自动化科技有限公司 Automatic pallet transceiver
CN105983540A (en) * 2016-05-30 2016-10-05 苏州英达瑞机器人科技有限公司 Pallet detection module
CN106624544A (en) * 2016-12-06 2017-05-10 上海君屹工业自动化股份有限公司 Automatic positioning and detecting device for pallet
CN110775651A (en) * 2019-10-29 2020-02-11 兰剑智能科技股份有限公司 Primary and secondary tray code disassembling and stacking machine
CN110775651B (en) * 2019-10-29 2021-03-23 兰剑智能科技股份有限公司 Primary and secondary tray code disassembling and stacking machine
CN112897091A (en) * 2019-12-04 2021-06-04 苏州英创电力科技有限公司 Automatic unstacking and stacking assembly

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