CN102728628A - Vertical rolling mill inlet sharing induction device - Google Patents
Vertical rolling mill inlet sharing induction device Download PDFInfo
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Abstract
本发明提供一种立式轧机入口共用诱导装置,由固定托架、导卫体、上托臂、下托臂、导辊、导辊开口度调整机构及导卫体水平移动机构组成。钢坯在上、下托臂及侧挡板组成的空间内运行,通过导辊和侧挡板引导钢坯正确咬入轧机。变换轧制规格时,转动调整手柄,上托臂带动上导辊抬起至适应新规格要求。托臂伸入内机架上的两轧辊间,换辊时导板体向后移位,托臂连同导辊退出轧辊及内机架牌坊,因此换辊不必更换导卫装置,可显著缩短换辊时间,提高轧机作业率,并极大延长导卫装置的使用寿命,减少备件储备量和消耗,降低生产成本。同时,可避免轧件表面的划伤缺陷,提高轧制成品的实物质量。
The invention provides a common induction device for the entrance of a vertical rolling mill, which is composed of a fixed bracket, a guide body, an upper support arm, a lower support arm, a guide roller, a mechanism for adjusting the opening of the guide roller, and a horizontal movement mechanism for the guide body. The steel billet runs in the space formed by the upper and lower support arms and side baffles, and guides the billet to bite into the rolling mill correctly through guide rollers and side baffles. When changing rolling specifications, turn the adjustment handle, and the upper support arm drives the upper guide roller to lift up to meet the requirements of the new specification. The support arm extends between the two rolls on the inner frame. When changing the roll, the guide plate moves backward, and the support arm together with the guide roll exits the roll and the archway of the inner frame. Therefore, it is not necessary to replace the guide device for roll change, which can significantly shorten the roll change time. Time, improve the operating rate of the rolling mill, and greatly extend the service life of the guide device, reduce the reserve and consumption of spare parts, and reduce production costs. At the same time, scratch defects on the surface of the rolled piece can be avoided, and the physical quality of the rolled product can be improved.
Description
技术领域 technical field
本发明属于轧钢机械设备领域,尤其涉及一种用于固定轧制线连轧机方圆钢成品前架立式轧机入口的共用诱导装置。 The invention belongs to the field of steel rolling machinery and equipment, and in particular relates to a common induction device for fixing the entrance of the vertical rolling mill entrance of the front stand of the finished square and round steel products of the continuous rolling mill of the rolling line.
背景技术 Background technique
固定轧制线连轧机的钢材轧制线是固定不变的,在轧制过程中,主要是依靠水平轧机机架的左右移动和立式轧机机架的上下移动,使同一品种各架孔型对准轧制线,实现不同品种的轧制。连轧机组生产方圆钢时,其成品前架轧件形状是:方钢为矩形,圆钢为椭圆形。而成品再前架轧件形状,对于轧机架次较少的连轧机组来说都为方形。所谓诱导装置是指引导轧件正确进出轧辊孔型的装置。方圆钢成品前架为立式轧机,其入口诱导装置系由连体的导板和卫板所组成,俗称“导卫装置”。连体导卫装置整体安装在机架上,每个轧辊孔型都有相匹配的导卫腔体对应,变换轧制规格时,导卫装置与轧辊一起移动,不需要单独调整导卫装置。该导卫存在下列问题: The steel rolling line of the fixed rolling line continuous rolling mill is fixed. During the rolling process, it mainly relies on the left and right movement of the horizontal rolling mill frame and the up and down movement of the vertical rolling mill frame to make the passes of each frame of the same variety Align the rolling line to realize rolling of different varieties. When the continuous rolling mill produces square and round steel, the shape of the finished front stand is: the square steel is rectangular, and the round steel is elliptical. And the shape of the finished product and the front stand is all square for the continuous rolling unit with fewer rolling stands. The so-called induction device refers to the device that guides the rolled piece to enter and exit the roll pass correctly. The front frame of the Fangyuan steel product is a vertical rolling mill, and its entrance induction device is composed of a conjoined guide plate and guard plate, commonly known as "guide guard device". The one-piece guide device is installed on the frame as a whole, and each roll pass has a matching guide cavity corresponding to it. When changing the rolling specification, the guide device moves together with the rolls, and there is no need to adjust the guide device separately. The guide has the following problems:
1、轧件与导卫装置之间的摩擦为滑动摩擦,而热态轧件与冷态导卫之间产生的滑动摩擦,极易造成轧件表面的划伤缺陷,直接影响了成品的表面质量。 1. The friction between the rolled piece and the guide device is sliding friction, and the sliding friction between the hot rolled piece and the cold guide can easily cause scratches on the surface of the rolled piece, which directly affects the surface of the finished product quality.
2、导卫装置没有共用性。轧辊孔型导卫腔体不可调整或调整困难,更换轧制品种或辊系时需要将导卫装置一起更换,不仅增加了导卫装置的备件储备量和资金占用量;而且缩短了导卫装置的使用周期,加大了生产成本;同时延长了更换时间,严重影响设备的作业率和轧线的产能。 2. The guide device has no commonality. The guide cavity of the roll pass cannot be adjusted or is difficult to adjust. When changing the rolling type or roll system, the guide and guard device must be replaced together, which not only increases the spare parts reserve and capital occupation of the guide and guard device; but also shortens the guide device. The service life of the machine increases the production cost; at the same time, the replacement time is prolonged, which seriously affects the operation rate of the equipment and the production capacity of the rolling line.
为消除上述缺陷,曾多次组织各方面专家进行研讨攻关,但由于受到空间位置(该区域空间高度只有1130mm,而宽度仅为610 mm)的限制,部件强度无法保证,且难以将轧件正确地导入轧机,因此使该问题一直未能得到有效解决。 In order to eliminate the above defects, experts from various fields have been organized for many times to discuss and tackle key problems. However, due to the limitation of the space position (the height of this area is only 1130 mm, and the width is only 610 mm), the strength of the components cannot be guaranteed, and it is difficult to correctly place the rolled parts. Therefore, this problem has not been effectively solved.
发明内容 Contents of the invention
本发明的目的旨在提供一种结构设计合理,占地小,动作灵敏可靠,可减少轧件与导卫之间的摩擦力,实现各种规格轧件共用,避免轧件表面划伤,提高产品实物质量,延长导卫装置使用周期,降低生产成本,缩短换辊时间,提高设备作业率的立式轧机入口共用诱导装置。 The purpose of the present invention is to provide a reasonable structural design, small footprint, sensitive and reliable action, which can reduce the friction between the rolling piece and the guide, realize the common use of rolling pieces of various specifications, avoid scratches on the surface of the rolling piece, and improve Product physical quality, prolonging the service life of the guide device, reducing production costs, shortening the roll changing time, and improving the equipment operating rate of the vertical rolling mill entrance shared induction device.
为此,本发明所采取的解决方案是: For this reason, the solution that the present invention takes is:
一种立式轧机入口共用诱导装置,包括固定托架、导卫体、上托臂、下托臂、导辊、导辊开口度调整机构及导卫体水平移动机构; A common induction device for the entrance of a vertical rolling mill, including a fixed bracket, a guide body, an upper support arm, a lower support arm, a guide roller, a mechanism for adjusting the opening of the guide roller, and a horizontal movement mechanism for the guide body;
所述固定托架由架体及耳板组成,架体一侧设有限位挡板,上表面中间加工有滑槽,架体上用螺栓固定有两块倒“L”形压板,两块倒“L”形压板与架体上表面形成两道卡槽,固定托架通过架体两端的耳板固定在立式轧机外侧机架牌坊立柱上; The fixed bracket is composed of a frame body and an ear plate. There is a limit baffle on one side of the frame body, and a chute is processed in the middle of the upper surface. Two inverted "L"-shaped pressure plates are fixed on the frame body with bolts. The "L" shaped pressure plate and the upper surface of the frame body form two card slots, and the fixed bracket is fixed on the column of the archway of the outer frame of the vertical rolling mill through the ear plates at both ends of the frame body;
所述导卫体为一底部封闭的四立柱结构,导卫体底板下面设有限位凸台和移行螺母限位开口瓦座,限位凸台插装在架体卡槽内,移行螺母限位开口瓦座活动安装在固定托架滑槽内; The guide body is a four-column structure with a closed bottom. The bottom plate of the guide body is provided with a limit boss and a travel nut limit opening tile seat. The limit boss is inserted into the frame body card slot, and the travel nut limit The open tile seat is movably installed in the chute of the fixed bracket;
所述水平移动机构由平移丝杆和丝母组成,平移丝杆外端带有平移手柄,里端固定在丝杆轴承座上,平移丝杆与丝母采用丝扣连接配合,丝母安装在导卫体移行螺母限位开口瓦座内; The horizontal movement mechanism is composed of a translation screw and a nut. The outer end of the translation screw has a translation handle, and the inner end is fixed on the bearing seat of the screw. The guide body travels in the limit opening tile seat of the nut;
所述导辊开口度调整机构由蜗轮、蜗杆、联轴器及调整丝杆组成,联轴器两侧各设有一套蜗轮蜗杆机构,蜗杆一端连接联轴器,另一端带有调整手柄,蜗轮中间带有方孔,调整丝杆上端连接在蜗轮方孔内,下端连接在导卫体立柱的调整丝杆固定瓦座上; The opening degree adjustment mechanism of the guide roller is composed of a worm gear, a worm, a shaft coupling and an adjustment screw. A set of worm gear and worm mechanisms are arranged on both sides of the coupling. One end of the worm is connected to the coupling, and the other end has an adjustment handle. The worm gear There is a square hole in the middle, the upper end of the adjustment screw is connected to the square hole of the worm wheel, and the lower end is connected to the fixed tile seat of the adjustment screw of the guide column;
所述上托臂与下托臂前端带有卫板,后端两侧设有侧挡板,上托臂与下托臂前后部分别通过导辊轴承座安装有导辊,上托臂后部导辊轴承座与调整丝杆的调整螺母安装瓦座连接,下托臂后部通过下托臂固定螺栓固定在导卫体的下底面上。 The front end of the upper support arm and the lower support arm is equipped with a guard plate, and the two sides of the rear end are provided with side baffles. The bearing seat of the guide roller is connected with the adjusting nut mounting tile seat of the adjusting screw rod, and the rear part of the lower support arm is fixed on the lower bottom surface of the guide body by the lower support arm fixing bolt.
所述下导辊上表面与轧机间溜槽下工作面高度一致。 The upper surface of the lower guide roller is at the same height as the lower working surface of the chute between rolling mills.
本发明的工作过程及有益效果为: Working process of the present invention and beneficial effect are:
本发明诱导装置可使钢坯在上、下托臂及托臂两侧挡板组成的空间内运行,通过导辊和侧挡板的限位作用,引导钢坯正确咬入立式轧机。固定托架上的滑槽对导板体水平、垂直方向进行定位,水平方向以导辊垂直中心线对准轧制线为标准,垂直方向以下托臂导辊上工作面与轧机间溜槽下工作面平齐为标准。当变换轧制规格时,下托臂固定不动,人工转动开口度调整手柄,上托臂在调整丝杆带动下抬起,带动上导辊抬起至适应新规格要求,因此不用更换导卫装置,即可轧制新规格。由于导板体可沿轧制线方向调整位置,轧钢时导板体上带有导辊的上、下托臂伸入安装于内机架上的两轧辊间,换辊时导板体向后移位,托臂连同导辊退出轧辊及内机架牌坊,丝毫不妨碍内机架的水平移动,因此换辊不必更换导卫装置,可显著缩短换辊时间,提高轧机作业率和整个轧制线的设备产能,并极大延长导卫装置的使用寿命,减少备件储备量及费用支出,降低生产成本。同时,由于采用托臂和双导辊结构,并在轧辊与导辊之间设有卫板,可确保轧件顺利咬入孔型,减少轧件与导卫间的滑动摩擦,避免轧件表面的划伤缺陷,相应提高轧制成品的实物质量。 The induction device of the invention can make the steel billet run in the space formed by the upper and lower support arms and the baffles on both sides of the support arm, and guide the steel billet to correctly bite into the vertical rolling mill through the position limiting function of the guide roller and the side baffles. The chute on the fixed bracket positions the guide plate body horizontally and vertically. The horizontal direction is based on the alignment of the vertical centerline of the guide roller with the rolling line. Flush is standard. When the rolling specification is changed, the lower support arm is fixed, and the opening adjustment handle is manually turned, and the upper support arm is lifted under the drive of the adjustment screw, and the upper guide roller is lifted to meet the requirements of the new specification, so there is no need to replace the guide guard device, the new specifications can be rolled. Since the position of the guide plate body can be adjusted along the direction of the rolling line, the upper and lower support arms with guide rollers on the guide plate body extend into the space between the two rolls installed on the inner frame during steel rolling, and the guide plate body moves backward when changing rolls. The support arm and the guide roll exit the roll and the archway of the inner frame, without hindering the horizontal movement of the inner frame at all, so the roll change does not need to replace the guide device, which can significantly shorten the roll change time, improve the operating rate of the rolling mill and the equipment of the entire rolling line production capacity, and greatly prolong the service life of the guide device, reduce spare parts reserves and expenses, and reduce production costs. At the same time, due to the structure of the support arm and double guide rollers, and the guard plate between the rolls and the guide rollers, it can ensure that the rolled piece can bite into the pass smoothly, reduce the sliding friction between the rolled piece and the guide guard, and avoid the surface of the rolled piece. scratch defects, correspondingly improve the physical quality of rolled products.
附图说明 Description of drawings
图1为立式轧机入口共用诱导装置主视图。 Figure 1 is the front view of the common induction device at the entrance of the vertical rolling mill.
图2为立式轧机入口共用诱导装置左视图。 Fig. 2 is the left view of the common induction device at the entrance of the vertical rolling mill.
图3为立式轧机入口共用诱导装置俯视图。 Fig. 3 is a top view of the common induction device at the entrance of the vertical rolling mill.
图4为固定托架主视图。 Figure 4 is a front view of the fixing bracket.
图5为固定托架俯视图。 Figure 5 is a top view of the fixing bracket.
图6为导卫体主视图。 Figure 6 is a front view of the guide body.
图7为导卫体左视图。 Figure 7 is a left view of the guide body.
图8为导卫体俯视图。 Figure 8 is a top view of the guide body.
图9为托臂主视图。 Figure 9 is a front view of the support arm.
图10为托臂俯视图。 Figure 10 is a top view of the bracket arm.
图中:下托臂1、导辊2、上托臂3、导辊开口度调整机构4、导卫体5、下托臂固定螺栓6、固定托架7、平移丝杆8、平移手柄9、丝母10、限位开口瓦座11、耳板12、架体13、压板14、蜗杆15、蜗轮16、联轴器17、调整手柄18、调整螺母19、调整丝杆20、水平移动机构21、卡槽22、限位挡板23、滑槽24、连接销孔25、导卫体立柱26、调整丝杆固定瓦座27、限位凸台28、调整螺母安装瓦座29、卫板30、侧挡板31。
In the figure: lower support arm 1, guide
具体实施方式 Detailed ways
由附图可见,本发明立式轧机入口共用诱导装置主要是由下托臂1、导辊2、上托臂3、导辊开口度调整机构4、导卫体5、固定托架7、导卫体水平移动机构21及相应的连接件所组成。
As can be seen from the accompanying drawings, the vertical rolling mill entrance shared induction device of the present invention is mainly composed of a lower support arm 1, a
作为导卫体5水平移动托架的固定托架7整体呈“T”形,由架体13及耳板12组装而成。在架体13的里侧固定有一限位挡板23,架体13的上表面中间加工有一滑槽24,限位挡板23和滑槽24可分别对导卫体5进行水平和垂直方向的限位。同时,在架体13的上表面还通过螺栓固定有两块倒“L”形的压板14,两块压板14与架体13上表面形成了两道卡槽22,导卫体5底板两端的限位凸台28活动卡装在卡槽22内,并可沿着卡槽22滑动。两块耳板12分别用四个螺栓把接在架体13两端,两块耳板12则分别固定在立式轧机外侧机架牌坊的立柱上。
The fixed
导卫体5为一底部封闭的四立柱结构,导卫体5上端前后各设有一个开口度调整螺母固定瓦座29,在四根导卫体立柱26的上端对应位置上分别设有一连接销孔25,导卫体5前后立柱26中下部各设有一调整丝杆固定瓦座27,导卫体5底板下表面两端设有限位凸台28,中间位置固定有移行螺母限位开口瓦座11。限位凸台28插入在固定托架7的卡槽22内,并可在卡槽22内沿轧制线方向移动;移行螺母限位开口瓦座11伸入在固定托架7上表面的滑槽24内,并可在水平移动机构21的作用下实现导卫体5的移动功能。
The
水平移动机构21由固定的平移丝杆8和移动的丝母10所组成。平移丝杆8外端带有平移手柄9,里端固定在丝杆轴承座上,平移丝杆8与丝母10采用丝扣连接配合,丝母10固定安装在导卫体5的移行螺母限位开口瓦座11内。扳动平移丝杆8外端的平移手柄9,平移丝杆8带动丝母10连同导卫体5顺着轧制线方向移动。
Horizontal movement mechanism 21 is made up of fixed
导辊开口度调整机构4主要由蜗杆15、蜗轮16、联轴器17及调整丝杆20组成。在联轴器17的两侧分别设置有一套蜗轮蜗杆机构,蜗杆15的一端连接联轴器17,另一端带有调整手柄18;蜗轮16中间带有方孔,调整丝杆20的上端方头连接在蜗轮16 的方孔内,下端则连接在导卫体立柱26的调整丝杆固定瓦座27上。调整丝杆20上还设有调整螺母19,调整螺母19与上托臂3里侧导辊2轴承座连接的调整螺母安装瓦座29连接。手动旋转调整手柄18,蜗杆15带动蜗轮16旋转,蜗轮16带动调整丝杆20转动,使调整螺母19作上下运动,从而带动与调整螺母19连接的上托臂3同步升降,实现导辊开口度的调整。
Guide roller aperture adjustment mechanism 4 is mainly made up of
上托臂3与下托臂1的前端均带有卫板30,后端两侧加工有侧挡板31,用于轧件水平方向的限位。上托臂3与下托臂1的前后部各安装有一带有自润滑轴承的导辊轴承座,导辊2两端镶嵌在导辊轴承座内,通过导辊2可实现轧件垂直方向的限位。上托臂3的后部导辊轴承座上连接有安装调整螺母19的调整螺母安装瓦座29,由导辊开口度调整机构4实现导辊2的调整和限位。下托臂1的后部通过下托臂固定螺栓6固定在导卫体5的下底面上。安装时,应保证下导辊1的上表面与轧机间溜槽下工作面高度一致。变换轧制规格时,下导辊1固定不动即高度不变,只调整上导辊3即可。为保证轧件咬入轧机的直线度,故本发明采用双导辊结构,同时由于在轧辊与导辊之间安装了卫板30,从而可正确地引导轧件顺利咬入孔型。
Both the front ends of the
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| CN201210089276.2A CN102728628B (en) | 2012-03-29 | 2012-03-29 | Vertical rolling mill inlet sharing induction device |
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| CN201210089276.2A CN102728628B (en) | 2012-03-29 | 2012-03-29 | Vertical rolling mill inlet sharing induction device |
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| CN102728628A true CN102728628A (en) | 2012-10-17 |
| CN102728628B CN102728628B (en) | 2014-03-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107570537A (en) * | 2017-09-11 | 2018-01-12 | 马鞍山市方圆材料工程有限公司 | A kind of steel plate depresses guide and guards |
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| JPH07275915A (en) * | 1994-04-04 | 1995-10-24 | Shinhoukoku Seitetsu Kk | Roller guide mechanism for rolling |
| JPH10175012A (en) * | 1996-12-13 | 1998-06-30 | Kotobuki Sangyo Kk | Multi-row guide spacing adjustment device for rolling mill |
| CN2877908Y (en) * | 2006-03-13 | 2007-03-14 | 合肥东方冶金设备有限公司 | Sectional steel inlet rolling guides and guards |
| CN201140222Y (en) * | 2007-12-25 | 2008-10-29 | 合肥市百胜科技发展有限公司 | Inlet rolling guide capable of adjusting multi-group of eccentric shaft separation distances at same time |
| CN201186295Y (en) * | 2007-06-15 | 2009-01-28 | 中国第一重型机械集团公司 | Roll gap adjusting apparatus of hot continuous rolling vertical roller mill at roughing section |
| CN201997546U (en) * | 2010-12-30 | 2011-10-05 | 中国第一重型机械股份公司 | Roller guide device of flat steel vertical rolling miller |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH07275915A (en) * | 1994-04-04 | 1995-10-24 | Shinhoukoku Seitetsu Kk | Roller guide mechanism for rolling |
| JPH10175012A (en) * | 1996-12-13 | 1998-06-30 | Kotobuki Sangyo Kk | Multi-row guide spacing adjustment device for rolling mill |
| CN2877908Y (en) * | 2006-03-13 | 2007-03-14 | 合肥东方冶金设备有限公司 | Sectional steel inlet rolling guides and guards |
| CN201186295Y (en) * | 2007-06-15 | 2009-01-28 | 中国第一重型机械集团公司 | Roll gap adjusting apparatus of hot continuous rolling vertical roller mill at roughing section |
| CN201140222Y (en) * | 2007-12-25 | 2008-10-29 | 合肥市百胜科技发展有限公司 | Inlet rolling guide capable of adjusting multi-group of eccentric shaft separation distances at same time |
| CN201997546U (en) * | 2010-12-30 | 2011-10-05 | 中国第一重型机械股份公司 | Roller guide device of flat steel vertical rolling miller |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107570537A (en) * | 2017-09-11 | 2018-01-12 | 马鞍山市方圆材料工程有限公司 | A kind of steel plate depresses guide and guards |
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| CN102728628B (en) | 2014-03-12 |
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