CN102723822B - Motor stator-rotor silicon steel sheet linkage punch production line - Google Patents

Motor stator-rotor silicon steel sheet linkage punch production line Download PDF

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Publication number
CN102723822B
CN102723822B CN201210183555.5A CN201210183555A CN102723822B CN 102723822 B CN102723822 B CN 102723822B CN 201210183555 A CN201210183555 A CN 201210183555A CN 102723822 B CN102723822 B CN 102723822B
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CN
China
Prior art keywords
punch
steel sheet
silicon steel
strip
production line
Prior art date
Application number
CN201210183555.5A
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Chinese (zh)
Other versions
CN102723822A (en
Inventor
陈显瑜
孙德生
张孙德
Original Assignee
福建省斯坦利机械工业有限公司
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Application filed by 福建省斯坦利机械工业有限公司 filed Critical 福建省斯坦利机械工业有限公司
Priority to CN201210183555.5A priority Critical patent/CN102723822B/en
Publication of CN102723822A publication Critical patent/CN102723822A/en
Application granted granted Critical
Publication of CN102723822B publication Critical patent/CN102723822B/en

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Abstract

The invention relates to the technical field of a power generator, a motor and other electromechanical device adopting a silicon steel sheet, in particular to a motor stator-rotor silicon steel sheet linkage punch production line, which comprises a rack for installing a silicon steel sheet strip, and a material arranging machine, a first feeding device, a first punch device, a second feeding device and a second punch device, which are sequentially connected with one another, wherein the first punch device is a rotor silicon steel sheet punch, the second punch device is a stator silicon steel sheet punch, a strip buffering device is also arranged between the first punch device and the second punch device, the strip buffering device comprises a rectangular trough which is arranged below the ground surface and a strip supporting bracket which is arranged on one side wall of the trough, and the strip supporting bracket can be driven by an air cylinder structure to vertical overturn to a horizontal status or a vertical status. The motor stator-rotor silicon steel sheet linkage punch production line can overcome the defects of the existing single punch device for punching the silicon steel sheet that the efficiency is low, the manpower operation intensity is high, the intelligence is low, the cost is high and the like.

Description

Motor stator-rotor silicon steel sheet linkage punch production line
Technical field
The present invention relates to a kind of be applied to generator, motor and other have and adopt the electromechanical equipment technical field, particularly a kind of motor stator-rotor silicon steel sheet linkage punch production line of silicon steel sheet.
Background technology
Prior art adopts separate unit punching apparatus punching silicon steel sheet pressing, is a certain partial shape of separate unit punching apparatus difference punching silicon steel sheet, finally forms finished product silicon steel sheet by many parts shape.There is inefficiency in this technology, manual operation intensity is high, and intelligence is low, high in cost of production shortcoming.
Summary of the invention
The object of the invention is to overcome above-mentioned defect, provide a kind of and can solve inefficiency that electric machine rotor silicon steel sheet exists under existing separate unit punching apparatus punching silicon steel sheet pressing, manual operation intensity is high, intelligence is low, the motor stator-rotor silicon steel sheet linkage punch production line of high in cost of production defect.
The present invention is achieved in that a kind of motor stator-rotor silicon steel sheet linkage punch production line, it is characterized in that: comprise the bin for installing silicon steel sheet material strip and the working machine for timber connected successively, the first pay-off, the first punch device, the second pay-off and the second punch device, described first punch device is rotor silicon steel sheet punch press, and the second punch device is stator silicon steel sheet punch press.
Between described first punch device and the second punch device, also be provided with a material strip buffer unit, this material strip buffer unit comprises the material strip support frame being opened in underground rectangle geosyncline He being arranged on geosyncline one sidewall, and described material strip support frame is driven by air cylinder structure can spin upside down into horizontal or vertical state.
Described material strip support frame comprises roller support, fixed mount, pneumatic linear actuator, the surface of described roller support is provided with some groups of rollers, fixed mount is fixedly welded on the inside edge of geosyncline one sidewall by some steel pipes, roller support side is connected with fixed mount by hinge, opposite side is also connected with pneumatic linear actuator one end by hinge, the other end of pneumatic linear actuator is connected with fixed mount by hinge, by the upset of the flexible drive roller support of pneumatic linear actuator.
Also be provided with the first grating door between described bin and the first pay-off, described silicon steel sheet material strip is through the bottom of this first grating door.
Also be provided with sanction welding machine between described bin and the first pay-off, described silicon steel sheet material strip is through the operating table surface of this sanction welding machine.
The bottom of described geosyncline is also provided with some rollers.
The bottom of described geosyncline is also installed with the second grating door, and described material strip also passes the bottom of this second grating door and is placed on roller.
Described first pay-off is made up of the feeder control desk be connected by connecting line and feeder with the second pay-off.
Described first punch device is made up of the punch press control desk be connected by connecting line and punch press with the second punch device.
The afterbody of described second punch device is also provided with waste material trolley.
The invention has the advantages that: by the pressing of original stators and rotators by separate unit punching apparatus difference punching silicon steel sheet, become the method by a comprehensive motor stator-rotor silicon steel sheet linkage punch production line next punching press simultaneously stators and rotators, compare that original one-shot technical efficiency is higher, cost is lower, more intelligent, and manual operation strength ratio original one-shot technology is low, be more applicable for production in enormous quantities, substantially increase production efficiency, there is the good result of energy-saving and emission-reduction.The material strip buffer unit that the present invention simultaneously creates, can anti-stopping materials strip in full automatic mechanical processing because the pull power of weight to punch press of material strip causes the generation of the phenomenons such as material strip fracture, and can prevent due to front and back punch press any portion break down after Timeliness coverage can carrying out in real time, adjustment, conservation avoids waste.
Accompanying drawing explanation
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the entirety assembling schematic diagram of motor stator-rotor silicon steel sheet linkage punch production line of the present invention.
Fig. 2 is the front schematic view in material strip buffer unit of the present invention when material strip is positioned at bottom land.
Fig. 3 is the side schematic view in material strip buffer unit of the present invention when material strip is positioned at bottom land.
Fig. 4 is the front schematic view in material strip buffer unit of the present invention when material strip is positioned on roller support.
Fig. 5 is the side schematic view in material strip buffer unit of the present invention when material strip is positioned on roller support.
Embodiment
Refer to Fig. 1, it is the entirety assembling schematic diagram of motor stator-rotor silicon steel sheet linkage punch production line of the present invention, in figure, each several part label is respectively: bin 1, first grating door 2, cut out welding machine 3, working machine for timber 4, first feeder 5, rotor punch press 6, second grating door 7, second feeder 8, stator punch press 9, waste material trolley 10, rotor punch press control desk 11, connecting line 12, material strip support frame 13, first feeder control desk 14, stator punch press control desk 15, second feeder control desk 16, rectangle geosyncline 17, ground 18, silicon steel sheet material strip 19, rotor punch die 20 is installed in rotor punch press 6, stator stamp die 21 is installed in stator punch press 9.
Described motor stator-rotor silicon steel sheet linkage punch production line, comprise connect successively for install silicon steel sheet material strip 19 bin 1, first grating door 2, cut out welding machine 3, working machine for timber 4, first pay-off, the first punch device, material strip buffer unit, the second pay-off and the second punch device and waste material trolley 10; Wherein, described first punch device is rotor silicon steel sheet punch press, and the second punch device is stator silicon steel sheet punch press; First pay-off is made up of the first feeder 5, first feeder control desk 14 and connecting line 12; First punch device is made up of rotor punch press 6, connecting line 12 and rotor punch press control desk 11; Second pay-off is made up of the second feeder 8, second feeder control desk 16 and connecting line 12; Second punch device is made up of stator punch press 9, connecting line 12 and stator punch press control desk 15.
As in Fig. 2, figure, each several part label is respectively: the second grating door 7, rectangle geosyncline 17, ground 18, silicon steel sheet material strip 19, roller support 23, roller 24 and 25; Fixed mount 26, pneumatic linear actuator 27.
Described material strip buffer unit comprises the two groups of material strip support framves 13 being opened in underground rectangle geosyncline 17 and being arranged on geosyncline 17 1 sidewall, described material strip support frame 13 comprises roller support 23, fixed mount 26, pneumatic linear actuator 27, the surface of described roller support 23 is provided with some groups of rollers 24, and the bottom of described geosyncline 17 is also provided with some rollers 25; Fixed mount 26 is fixedly welded on the inside edge of geosyncline 17 1 sidewall by some steel pipes, the side of roller support 23 is connected with fixed mount 26 by hinge, opposite side is also connected with pneumatic linear actuator 27 one end by hinge, the other end of pneumatic linear actuator 27 is connected with fixed mount 26 by hinge, by the upset of the flexible drive roller support 23 of pneumatic linear actuator 27; Also be installed with the second grating door 7 between two groups of material strip support framves 13 of the bottom of geosyncline 17, when turning under roller support 23 is vertical, described material strip also just passes the bottom of this second grating door 7 and is placed on roller 25.
Wherein each several part annexation feature and effect as follows:
Bin 1 is for supporting silicon steel sheet material strip 19 and material strip convolution can being driven to turn; First grating door 2 is rectangle doorframe shape, plays the effect detecting silicon steel sheet material strip 19 discharging speed speed; Cut out welding machine 3 play when silicon steel sheet material strip 19 reloads with on a material strip severing weld effect; Working machine for timber 4 is flattened silicon steel sheet material strip 19 by the inner some groups of rigid roller be provided with; First feeder 5 pairs silicon steel sheet material strip 19 according to the rhythm tempo feeding pre-set to rotor punch press 6; Rotor punch press 6 adds working equipment for standard, and once do action just can process a slice rotor punching up and down; Second grating door 7 is also rectangle doorframe shape, rises and detects silicon steel sheet material strip 19 delivery speed speed after rotor punch press 6 is processed; Second feeder 8 pairs silicon steel sheet material strip 19 according to the rhythm tempo feeding pre-set to stator punch press 9; Stator punch press 9 is also for standard adds working equipment, and once do action just can process a slice stator punching up and down; Waste material trolley 10 is for collecting material strip through finished last waste material; Rotor punch press control desk 11 is equipped with various control switch, plays the effect controlling the various action of rotor punch press 6; Connecting line 12 is made up of some electric leads, connects all devices and control desk; Material strip support frame 13 is for supporting material strip 19 from rotor punch press 6, conveying to stator punch press 9; First feeder control desk 14 and the second feeder control desk 16, built with control system and various switch key, work the action effect controlling feeder; Stator punch press control desk 15 fills various control switch, plays a part to control the various action of rotor punch press 6; Rectangle geosyncline 17: be rectangular subsurface groove, plays a part to hold buffering material strip 19; Ground 18: be concreting ground, plays the effect of carrying permanent plant; Silicon steel sheet material strip 19: adopt coiled strip packaging, as the raw material of rotor punching processing; Rotor punch die 20: process according to the design of rotor punching geomery, be divided into upper and lower mould, play punching rotor punching and rush tool effect; Stator stamp die 21: process according to the design of stator punching geomery, be divided into upper and lower mould, play punching stator punching and rush tool effect; Roller support 23: level is put down and held material strip when the machine of tune, during material strip normal process, roller support is erect and is packed up; Roller 24: be some groups of rollers compositions, plays and holds material strip when material strip is normally produced and walk material effect, make slip become rolling; Fixed mount 26: formed by some steel-pipe weldings, works connecing roller support 23 and act on pneumatic linear actuator 27; Pneumatic linear actuator 27: for air pressure drives, play a part to lift and regain roller support 23; Wherein: bin 1, first grating door 2, working machine for timber 4, rotor punch press 6, stator punch press 9, material strip support frame 13 are fixed on ground 18; Cut out welding machine 4 to be placed in the middle of the first grating door 2 and working machine for timber 4 and can transverse shifting; First feeder 5, second feeder 8 is fixedly mounted on the left side of rotor punch press 6, stator punch press 9 respectively; Second grating door 7 is in two roller supports 23 centres and is fixedly mounted on the bottom surface of rectangle geosyncline 17; Rotor punch press 6 and rotor punch press control desk 11, stator punch press 9 and stator punch press control desk 15 are connected respectively by connecting line 12 and realize data-signal transmission; First feeder 5 and the first feeder control desk 14, second feeder 8 and the second feeder control desk 16 are also connected respectively by connecting line 12 and realize data-signal transmission; Rectangle geosyncline 17 between rotor punch press 6 and the second feeder 8, and is arranged on below ground; Two roller supports 23 are above the sidewall of rectangle geosyncline 17; Silicon steel sheet material strip 19 is contained on the rotating shaft of bin 1; The counterdie of rotor punch die 20 and stator stamp die 21 is contained on the stationary work-table of rotor punch press 6, stator punch press 9 respectively, and patrix is contained on the movable table of rotor punch press 6, stator punch press 9; Waste material trolley 10 is placed on the right side of stator punch press 9.
This production line operation principle is as follows:
(1) normal production status:
Be contained in respectively on the stationary work-table of rotor punch press 6, stator punch press 9 by the counterdie of rotor punch die 20 and stator stamp die 21, patrix is contained on movable table; Two roller supports 23 are lowered into horizontal level; Silicon steel sheet material strip 19 being rotated clockwise discharging direction is arranged on the rotating shaft of bin 1, and manual operation rotates coiled tape makes stub bar pass through the first grating door 2, working machine for timber 4, first feeder 5 successively to rotor punch press 6; Operation rotor punch press control desk 11 starts rotor punch press 6 and starts punching rotor punching until the stub bar of silicon steel sheet material strip 19 can penetrate the second feeder 8 suspends; Regaining two roller supports 23 makes material strip 19 freely sagging; Starting rotor punch press 6 again makes material strip 19 hang down to time-out bottom rectangle geosyncline 17; Start rotor punch press 6 simultaneously, stator punch press 9 makes production line be in normal production status.
(2) reload:
Just must reload to production line when the silicon steel sheet material strip on bin is finished, step is as follows:
Suspend production line; Sanction welding machine 3 is laterally pushed into forward in the below of material strip 19; With sanction welding machine 3 by smooth for the silicon steel sheet material strip 19 stub bar severing used; Bin 1 is pulled down the silicon-steel sheet coiled material strip 19 used, again loads onto new a bundle silicon-steel sheet coiled material strip; Manual operation rotates coiled tape makes stub bar pass the first grating door 2 to sanction welding machine 3; With sanction welding machine 3 by smooth for the silicon steel sheet material strip stub bar severing of new clothes; Integrally welded with the alignment of silicon steel sheet material strip two stub bar of new clothes by what use; Remove backward and cut out welding machine 3; Start rotor punch press 6 simultaneously, stator punch press 9 makes production line again be in normal production status.Note: ﹙ notes distinguishing in the finished silicon steel disc exit of rotor punch press 6, stator punch press 9 the finished silicon steel disc having welding phenomena, should be chosen Fei Qi ﹚.

Claims (9)

1. a motor stator-rotor silicon steel sheet linkage punch production line, it is characterized in that: comprise the bin for installing silicon steel sheet material strip and the working machine for timber connected successively, the first pay-off, the first punch device, the second pay-off and the second punch device, described first punch device is rotor silicon steel sheet punch press, and the second punch device is stator silicon steel sheet punch press; Between described first punch device and the second punch device, also be provided with a material strip buffer unit, this material strip buffer unit comprises the material strip support frame being opened in underground rectangle geosyncline He being arranged on geosyncline one sidewall, and described material strip support frame is driven by air cylinder structure can spin upside down into horizontal or vertical state.
2. motor stator-rotor silicon steel sheet linkage punch production line according to claim 1, it is characterized in that: described material strip support frame comprises roller support, fixed mount, pneumatic linear actuator, the surface of described roller support is provided with some groups of rollers, fixed mount is fixedly welded on the inside edge of geosyncline one sidewall by some steel pipes, roller support side is connected with fixed mount by hinge, opposite side is also connected with pneumatic linear actuator one end by hinge, the other end of pneumatic linear actuator is connected with fixed mount by hinge, by the upset of the flexible drive roller support of pneumatic linear actuator.
3. motor stator-rotor silicon steel sheet linkage punch production line according to claim 1, is characterized in that: be also provided with the first grating door between described bin and the first pay-off, and described silicon steel sheet material strip is through the bottom of this first grating door.
4. motor stator-rotor silicon steel sheet linkage punch production line according to claim 1, is characterized in that: be also provided with sanction welding machine between described bin and the first pay-off, and described silicon steel sheet material strip is through the operating table surface of this sanction welding machine.
5. motor stator-rotor silicon steel sheet linkage punch production line according to claim 1, is characterized in that: the bottom of described geosyncline is also provided with some rollers.
6. motor stator-rotor silicon steel sheet linkage punch production line according to claim 2, is characterized in that: the bottom of described geosyncline is also installed with the second grating door, and described material strip also passes the bottom of this second grating door and is placed on roller.
7. motor stator-rotor silicon steel sheet linkage punch production line according to claim 1, is characterized in that: described first pay-off is made up of the feeder control desk be connected by connecting line and feeder with the second pay-off.
8. motor stator-rotor silicon steel sheet linkage punch production line according to claim 1, is characterized in that: described first punch device is made up of the punch press control desk be connected by connecting line and punch press with the second punch device.
9. motor stator-rotor silicon steel sheet linkage punch production line according to claim 1, is characterized in that: the afterbody of described second punch device is also provided with waste material trolley.
CN201210183555.5A 2012-06-06 2012-06-06 Motor stator-rotor silicon steel sheet linkage punch production line CN102723822B (en)

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CN201210183555.5A CN102723822B (en) 2012-06-06 2012-06-06 Motor stator-rotor silicon steel sheet linkage punch production line

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Application Number Priority Date Filing Date Title
CN201210183555.5A CN102723822B (en) 2012-06-06 2012-06-06 Motor stator-rotor silicon steel sheet linkage punch production line

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CN102723822B true CN102723822B (en) 2015-02-25

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
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CN103580398B (en) * 2013-10-29 2016-04-06 浙江特种电机有限公司 Stator punching device for piling sheets
CN106374692B (en) * 2014-08-25 2018-08-24 六安市微特电机有限责任公司 Rotor sub-material production line
CN105429385B (en) * 2015-12-16 2019-05-14 嵊州市利达电器厂 A kind of stamping equipment applied to the production of electric machine rotor piece
CN106890882B (en) * 2015-12-21 2018-06-15 苏州市华能发电机有限公司 A kind of automatic production device of rotor piece
CN109245455A (en) * 2018-10-09 2019-01-18 刘东锋 A kind of automatic stamping production line of electric machine rotor iron core part
CN110508707A (en) * 2019-08-13 2019-11-29 宁国井田机电有限公司 A kind of silicon steel coil blowing welder
CN110556982B (en) * 2019-09-10 2021-04-06 苏州艾尔拓机电有限公司 Stator and rotor punching sheet processing production line

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Publication number Priority date Publication date Assignee Title
CN2189019Y (en) * 1994-04-13 1995-02-08 刘士军 Machine for punching laminations for dynamo-electric machine
CN201398133Y (en) * 2009-04-16 2010-02-03 浙江浙大宇恒科技发展有限公司 Automatic processing device for large-diameter disc motor iron cores
CN202737680U (en) * 2012-06-06 2013-02-13 福建省斯坦利机械工业有限公司 Motor stator/rotor silicon steel sheet linkage stamping production line

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Publication number Priority date Publication date Assignee Title
JP2001340924A (en) * 2000-05-31 2001-12-11 Mitsui High Tec Inc Manufacturing method of laminated rotor core
JP5555822B2 (en) * 2010-03-26 2014-07-23 アイシン・エィ・ダブリュ株式会社 Laminated core punching device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2189019Y (en) * 1994-04-13 1995-02-08 刘士军 Machine for punching laminations for dynamo-electric machine
CN201398133Y (en) * 2009-04-16 2010-02-03 浙江浙大宇恒科技发展有限公司 Automatic processing device for large-diameter disc motor iron cores
CN202737680U (en) * 2012-06-06 2013-02-13 福建省斯坦利机械工业有限公司 Motor stator/rotor silicon steel sheet linkage stamping production line

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Effective date of registration: 20170502

Address after: Fuzhou City, Fujian province 350000 Industrial Road, Taijiang District No. 193 Powerlong City Plaza 3 floor 303 southwest side of Xiaobailou

Patentee after: Fujian Yao Meisitanli Electromechanical Technology Co. Ltd.

Address before: Fuzhou City, Fujian province 350004 Industrial Road, Taijiang District No. 193 Powerlong City Plaza 5 floor 508 southwest side of Xiaobailou

Patentee before: Fujian Province Stanley Machinery Industry Co., Ltd.

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