CN102716999A - Pushing device adaptable to truckle punch tablet - Google Patents
Pushing device adaptable to truckle punch tablet Download PDFInfo
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Abstract
本发明公开了一种可适应脚轮冲压片推料机,包括上料底板(1),所述上料底板(1)上设有用于将脚轮冲压片(47)推出的推料机构(2),用于将脚轮冲压片(47)堆叠整齐的可调上料机构(3)和用于对推出的脚轮冲压片(47)进行定位的定位机构(4)。本发明采用推料方式,使用推动气缸(21)推出脚轮冲压片(47);本发明由于采用可调上料机构(3)和定位机构(4),上料时,可以适应在一定尺寸范围里不同大小形状的脚轮冲压片(47)的上料,从而使推料后脚轮冲压片(47)到达所需要的工位上。本发明结构简单,易于操作,降低工人的劳动强度,保障工人操作安全,提高了生产效率,具有极强的实用性和市场推广价值。
The invention discloses a pushing machine adaptable to caster stamping sheet, which comprises a feeding base plate (1), and the feeding base plate (1) is provided with a pushing mechanism (2) for pushing out the caster pressing sheet (47) , an adjustable feeding mechanism (3) for neatly stacking the caster stamping sheets (47) and a positioning mechanism (4) for positioning the rolled out caster stamping sheets (47). The present invention adopts the pushing method, using the push cylinder (21) to push out the caster stamping piece (47); the present invention adopts the adjustable feeding mechanism (3) and the positioning mechanism (4), and can adapt to a certain size range when feeding The feeding of the caster stamping sheet (47) of different sizes and shapes in the interior, so that the caster stamping sheet (47) arrives on the required station after pushing the material. The invention is simple in structure, easy to operate, reduces the labor intensity of workers, ensures the safety of workers' operation, improves production efficiency, and has strong practicality and market promotion value.
Description
技术领域 technical field
本发明涉及脚轮生产技术领域,具体涉及在脚轮生产线中能实现对不同规格的片状冲压材料进行上料的一种可适应脚轮冲压片推料机。 The invention relates to the technical field of caster production, in particular to an adaptable caster stamping sheet pusher capable of loading sheet stamping materials of different specifications in a caster production line.
背景技术 Background technique
目前,在脚轮生产的过程中,或者是冲压生产线上需要应用到的脚轮冲压片冲压成形的生产过程中,脚轮冲压片的厚度多数为2-5mm。我国大部分工厂对于这种材料的上料均采用工人手工操作的方式,然而在产业迫切需要改革的当今,这种上料方式已经成为提高生产效率的阻碍。另外,由于生产线的工艺的变化,脚轮冲压片47的大小和形状也会有一定的变化,在吵杂的生产环境中,如何简便快捷的调整上料机构使之适应不同种类大小的脚轮冲压片47成为提高生产效率的另外一个阻碍。综上所述,发明一种可适应性脚轮冲压片上料机构是脚轮冲压片生产线发展的必然趋势。本发明所涉及的一种脚轮冲压片上料机构正是为了解决脚轮冲压片生产线中的自动上料问题。
At present, in the process of caster production, or in the production process of stamping and forming of caster stamping sheets that need to be applied on the stamping production line, the thickness of caster stamping sheets is mostly 2-5mm. Most of the factories in our country use manual operation for this kind of material loading. However, in today's industry that urgently needs to be reformed, this feeding method has become an obstacle to improving production efficiency. In addition, due to the change of the production line process, the size and shape of the
发明内容 Contents of the invention
本发明需要解决的技术问题是提供一种可适应性脚轮冲压片的推动上料机,能适应不同脚轮冲压片大小形状并流畅完成脚轮冲压片的上料的推动上料机。 The technical problem to be solved in the present invention is to provide an adaptable push feeding machine for caster stamping pieces, which can adapt to different sizes and shapes of caster stamping pieces and smoothly complete the feeding of caster stamping pieces.
为了解决上述问题,本发明提供了以下各个技术方案。 In order to solve the above problems, the present invention provides the following technical solutions.
一种可适应脚轮冲压片推料机,包括上料底板,所述上料底板上设有用于将脚轮冲压片推出的推料机构,用于将脚轮冲压片堆叠整齐的可调上料机构和用于对推出的脚轮冲压片进行定位的定位机构。 A pusher that can adapt to caster stamping sheets, including a feeding base plate, the feeding base plate is provided with a pushing mechanism for pushing out caster stamping sheets, an adjustable feeding mechanism for stacking caster stamping sheets neatly and A positioning mechanism for positioning the caster stamping pieces that are pushed out.
进一步的,上述可适应脚轮冲压片推料机中,所述的推料机构包括固定在上料底板上的推动气缸、推出脚轮冲压片的推块、连接推动气缸与推块的推块连接板、固定在上料底板上并连接着推块的导轨组件,导轨组件包括导轨和与推块连接的滑块。 Further, in the above-mentioned pusher that can adapt caster stamping pieces, the pushing mechanism includes a push cylinder fixed on the feeding bottom plate, a push block for pushing out caster stamping pieces, and a push block connecting plate connecting the push cylinder and the push block 1. A guide rail assembly fixed on the feeding base plate and connected with a push block, the guide rail assembly includes a guide rail and a slide block connected with the push block.
进一步的,上述可适应脚轮冲压片推料机中,所述可调上料机构包括固定在上料底板上并能调节堆料槽长度的左挡板和右挡板,固定在左挡板和右挡板上的前挡板,安装在前挡板上并能调节高度的前高度调节板,固定在左挡板和右挡板上并能调节堆料槽宽度的后挡板,安装在后挡板上并能调节高度的后高度调节板。 Further, in the above-mentioned pusher for stamping sheets with adaptable casters, the adjustable feeding mechanism includes a left baffle and a right baffle fixed on the feeding bottom plate and capable of adjusting the length of the stacking trough, and fixed on the left baffle and the right baffle. The front baffle on the right baffle, the front height adjustment plate that is installed on the front baffle and can adjust the height, the rear baffle that is fixed on the left and right baffles and can adjust the width of the storage chute is installed on the rear The rear height adjustment plate on the fender and can adjust the height.
进一步的,上述可适应脚轮冲压片推料机中,所述定位机构包括固定在上料底板上用以定位脚轮冲压片底面的底面垫块、固定在上料底板上并能通过调节左右位置来定位脚轮冲压片侧面的侧面定位块,固定在上料底板上并能调节前后位置从而定位脚轮冲压片前面的前面定位块。 Further, in the above-mentioned adaptable caster punching sheet pusher, the positioning mechanism includes a bottom pad fixed on the feeding bottom plate for positioning the bottom surface of the caster punching sheet, which is fixed on the feeding bottom plate and can be adjusted by adjusting the left and right positions. The side positioning block on the side of the caster stamping sheet is fixed on the feeding base and can adjust the front and rear positions so as to locate the front positioning block in front of the caster stamping sheet. the
进一步的,上述可适应脚轮冲压片推料机中,为了加快更换不同脚轮冲压片时的定位调节,在定位机构的前面定位块加了四个前面定位块定位孔和上料底板加了四个上料底板定位孔,并用定位销来进行快速定位。 Further, in the above-mentioned adaptable caster stamping sheet pusher, in order to speed up the positioning adjustment when replacing different caster stamping sheets, four front positioning block positioning holes and four loading bottom plates are added to the front positioning block of the positioning mechanism. Positioning holes on the loading base plate, and positioning pins are used for quick positioning.
与现有技术相比,本发明具有如下优点和技术效果: Compared with the prior art, the present invention has the following advantages and technical effects:
本发明由于采用可调上料机构和定位机构,因此在上料时,可以适应在不同大小形状的脚轮冲压片的上料,从而使脚轮冲压片到达需要的工位上。本发明结构简单,易于操作,在降低了工人的劳动强度的同时,也保障工人操作安全。从而大大的提高了生产效率,具有极强的实用性和市场推广价值。 Because the present invention adopts an adjustable feeding mechanism and a positioning mechanism, it can adapt to the feeding of stamped caster sheets of different sizes and shapes during feeding, so that the stamped caster sheets can reach the required stations. The invention is simple in structure, easy to operate, reduces the labor intensity of workers, and also ensures the safety of workers in operation. Thereby the production efficiency is greatly improved, and it has strong practicality and market promotion value.
附图说明 Description of drawings
图1为可适应脚轮冲压片推料机的立体结构示意图; Fig. 1 is the three-dimensional structure schematic diagram that can be adapted to caster stamping sheet pusher;
图2为推料机构2的示意图;
Fig. 2 is the schematic diagram of
图3为可调上料机3构的示意图; Fig. 3 is the schematic diagram of adjustable feeder 3 mechanisms;
图4为定位机构4的示意图; Fig. 4 is the schematic diagram of positioning mechanism 4;
图5为推料机构2在初始位置堆料槽31堆满片料时的示意图;
Fig. 5 is a schematic diagram of the
图6为推料机构2推出片料后的示意图;
Fig. 6 is a schematic diagram after the
图7为调节堆料槽31的长宽高以适应另外一种脚轮冲压片47的示意图;
Fig. 7 is the schematic diagram that adjusts the length, width and height of the
图8a为对脚轮生产线做出的可调定位示意图。 Figure 8a is a schematic diagram of the adjustable positioning of the caster production line.
图8b为前面定位块43定位孔轴截面的剖视图。
FIG. 8 b is a cross-sectional view of the axial section of the positioning hole of the
图8c为上料底板1定位孔轴截面的局部剖视图。 FIG. 8c is a partial cross-sectional view of the axis section of the positioning hole of the feeding bottom plate 1 .
图9为前面定位块43安装时的说明图。
FIG. 9 is an explanatory diagram when the
图中:1.上料底板,2.推料机构,21.推动气缸,22.推块连接板,23.推块,24.导轨组件,25.导轨,26.滑块,3.可调上料机构,31. 堆料槽,32.前挡板,33.前高度调节板,34.左挡板,35.右挡板,36.后挡板,37.后高度调节板,38.U型槽,4.定位机构,41.底面垫块,42.侧面定位块,43.前面定位块,44.定位销, 45.前面定位块定位孔,46.上料底板定位孔,47.脚轮冲压片,51.M18接近开关,52.M6接近开关。 In the figure: 1. Feeding bottom plate, 2. Pushing mechanism, 21. Pushing cylinder, 22. Pushing block connecting plate, 23. Pushing block, 24. Guide rail assembly, 25. Guide rail, 26. Slider, 3. Adjustable Feeding mechanism, 31. Stacking chute, 32. Front baffle, 33. Front height adjustment plate, 34. Left baffle, 35. Right baffle, 36. Rear baffle, 37. Rear height adjustment plate, 38. U-shaped groove, 4. positioning mechanism, 41. bottom pad, 42. side positioning block, 43. front positioning block, 44. positioning pin, 45. front positioning block positioning hole, 46. feeding bottom plate positioning hole, 47. Caster stamping sheet, 51.M18 proximity switch, 52.M6 proximity switch.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好的理解本发明并能予以实施,但所举实施例不作为对本发明的限定。 The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the examples given are not intended to limit the present invention.
如图1-图4所示,可适应脚轮冲压片推料机,包括固定在机架的上料底板1,所述的上料底板1上设有用于将脚轮冲压片47推出的推料机构2,用于将脚轮冲压片47堆叠整齐的可调上料机构3和用于对推出的脚轮冲压片47进行定位的定位机构4。
As shown in Fig. 1-Fig. 4, it can adapt to the pusher of caster stamping sheet, including the feeding bottom plate 1 fixed on the frame, and the feeding bottom plate 1 is provided with a pushing mechanism for pushing out the
其中,推料机构2包括固定在上料底板1上的推动气缸21,推出脚轮冲压片47的推块23,连接推动气缸21与推块23的推块连接板22,固定在上料底板1上并连接着推块23的导轨组件24,导轨组件24包括导轨25和与推块23连接的滑块26。
Wherein, the
另外,可调上料机构3包括固定在上料底板1上并可调节堆料槽31长度的左挡板34和右挡板35,固定在左挡板34和右挡板35上的前挡板32,安装在前挡板32上并可以调节高度的前高度调节板33,固定在左挡板34和右挡板35上并可以调节堆料槽31宽度的后挡板36,安装在后挡板36上并可以调节高度的后高度调节板37;前高度调节板33和后高度调节板37可以调节高度使之适应不同厚度的脚轮冲压片47,本具体实施例的调节范围在0.5mm-10mm之间;左挡板34和右挡板35可以调节堆料槽31长度使之适应不同长度的脚轮冲压片47,本具体实施例的调节范围在172mm-232mm;后挡板36可以调节堆料槽31宽度使之适应不同宽度的脚轮冲压片47,本具体实施例的调节范围在77mm-87mm。
In addition, the adjustable feeding mechanism 3 includes a left baffle 34 and a
最后,定位机构4包括固定在上料底板1上用以定位脚轮冲压片47底面的底面垫块41,固定在上料底板1上并可以调节左右长度以定位脚轮冲压片47侧面的侧面定位块42,固定在上料底板1上并可以调节前后位置以定位脚轮冲压片47前面的前面定位块43;如图8a,为了加快更换不同脚轮冲压片47时的定位调节,本机构在前面定位块43还加了四个前面定位块定位孔45和定位销44,这里主要是针对脚轮产品所做出的设计。如图8b, 前面定位块定位孔45的间距则分别为11.5 mm,11.5 mm,10.5 mm,如图8c,上料底板定位孔46的间距都为10mm。当每换一种脚轮冲压片47,则通过前面定位块定位孔45与上料底板定位孔46之间的差值来使前面定位块43向前或者向后移动。具体实施如图9所示,图中,从上到下依次对应1号脚轮冲压片、2号脚轮冲压片、3号脚轮冲压片和4号脚轮冲压片,相应地从上到下对应第一组孔901、第二组孔902、第三组孔903、第四组孔904。图中最上方的1号脚轮冲压片47与2号脚轮冲压片47宽度间距是1.5mm,当由1号脚轮冲压片47换成2号脚轮冲压片47时,就把定位销44插在前面定位块43上第二组孔上,从而实现前面定位块43向前移动1.5mm。同理,2号脚轮冲压片47换成3号脚轮冲压片47前面定位块43向前移动1.5mm,3号脚轮冲压片47换成4号脚轮冲压片47前面定位块43向前移动0.5mm。这样就可以快速完成不同脚轮冲压片47的定位调整。
Finally, the positioning mechanism 4 includes a
请参见图1和图3,本实施方式中可适应脚轮冲压片推料机是通过可调上料机构3的各个板相互配合来完成调节工作的。实施过程描述以要冲压的脚轮冲压片47作为实例。根据脚轮冲压片47的长宽厚,可先通过左挡板34和右挡板35的U型槽38调节使之适应脚轮冲压片47的长度,可使脚轮冲压片47与左挡板34和右挡板35间距为1 mm左右以方便上料,同理,再进行宽度与厚度的调节,最后可进行微调以完成调节工作。这样可调上料机构3基本适应所需冲压脚轮冲压片47的长宽厚了。
Please refer to FIG. 1 and FIG. 3 , in this embodiment, the pusher for stamped sheet with adaptable casters is adjusted through cooperation of each plate of the adjustable feeding mechanism 3 . The description of the implementation process takes the
参见图2,待上料完毕之后,将推动气缸21收缩起来,通入压缩气体之后,推块23推出脚轮冲压片47。参见图4,对推出的脚轮冲压片47进行定位,调节侧面定位块42使之适应脚轮冲压片47的长度,从而定位脚轮冲压片47两边;调节前面定位块43,使之定位脚轮冲压片47的前面;这里可以根据实际生产时,生产线上常用的脚轮冲压片47,找到所冲压脚轮冲压片47对应的前面定位块定位孔45,再插上定位销44即可。
Referring to Fig. 2, after the feeding is completed, the
图5为推料机构2在初始位置堆料槽31堆满片料时的示意图,推料机构2中的推动气缸21由PLC控制,只要PLC发送一个信号给推动气缸21,推动气缸21就做出一个推出动作,完成推料工作。完成推料工作之后,PLC发送一个信号给推动气缸21,推动气缸21就做出一个收缩动作,回到初始位置。参见图6,为了保障生产线运行的安全与方便工人的上料,本机还增加两个接近开关,M18接近开关51用于提醒工人上料,M6接近开关52用于检测脚轮冲压片47是否已经到达工位。参见图7,更换另外一种脚轮冲压片47时,调节好堆料槽31的长度,宽度,高度以及前面定位块43的位置。
Fig. 5 is a schematic diagram of the pushing
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。 The above-mentioned embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. the
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| CN110790008A (en) * | 2019-11-19 | 2020-02-14 | 北京石晶光电科技股份有限公司 | Automatic feeding system for crystal plates |
| CN110899436A (en) * | 2019-11-27 | 2020-03-24 | 天长市天翔集团有限公司 | Clamping tool for manufacturing stamping parts |
| CN114148734A (en) * | 2021-11-10 | 2022-03-08 | 重庆宜居门业有限公司 | Door body grid board card sharing auxiliary control structure |
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| CN103381529A (en) * | 2013-07-24 | 2013-11-06 | 苏州凯尔博精密机械有限公司 | Bottom die conveying device for welding machine for biological bacterium culturing films |
| CN103464565A (en) * | 2013-08-30 | 2013-12-25 | 绍兴县鼎丰纺织器材有限公司 | Automatic forming machine for flat metal heald loops |
| CN103464565B (en) * | 2013-08-30 | 2016-01-20 | 浙江鼎丰纺织器材有限公司 | Flat metal heald heald end loop automatic moulding machine |
| CN107635687A (en) * | 2015-04-10 | 2018-01-26 | Abb瑞士股份公司 | Stacking line system and method for stacking blanks output from a punching or punching machine |
| CN107635687B (en) * | 2015-04-10 | 2019-06-11 | Abb瑞士股份公司 | Stacking line system and method for stacking blanks output from a punch or punch |
| CN105328082A (en) * | 2015-11-27 | 2016-02-17 | 镇江晨光焊接设备制造有限公司 | Stock bin mechanism |
| CN105328082B (en) * | 2015-11-27 | 2017-08-18 | 镇江晨光焊接设备制造有限公司 | Feed bin mechanism |
| CN107244553A (en) * | 2017-01-20 | 2017-10-13 | 四川亿欣新材料有限公司 | A kind of Paris white packing machine plastics sliding pallet grasping plate method and system |
| CN107738132A (en) * | 2017-11-24 | 2018-02-27 | 广东南方职业学院 | A kind of Working piece positioning device |
| CN110790008A (en) * | 2019-11-19 | 2020-02-14 | 北京石晶光电科技股份有限公司 | Automatic feeding system for crystal plates |
| CN110899436A (en) * | 2019-11-27 | 2020-03-24 | 天长市天翔集团有限公司 | Clamping tool for manufacturing stamping parts |
| CN114148734A (en) * | 2021-11-10 | 2022-03-08 | 重庆宜居门业有限公司 | Door body grid board card sharing auxiliary control structure |
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