CN102704976B - A kind of combining puts filling coal mining hydraulic support - Google Patents

A kind of combining puts filling coal mining hydraulic support Download PDF

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CN102704976B
CN102704976B CN201210220509.8A CN201210220509A CN102704976B CN 102704976 B CN102704976 B CN 102704976B CN 201210220509 A CN201210220509 A CN 201210220509A CN 102704976 B CN102704976 B CN 102704976B
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roof beam
filling
coal
box body
mining
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CN102704976A (en
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马占国
张帆
赵国贞
管春峰
龚鹏
马云靖
张秀全
李强
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China University of Mining and Technology Beijing CUMTB
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Abstract

一种综放充填采煤液压支架,主要由护帮板、前探梁、前顶梁、中顶梁、后顶梁、前立柱、中立柱、后立柱、四连杆机构、充填开采输送机、调节千斤顶、底座构成。中顶梁后端铰接有可放煤的后顶梁,中顶梁与后顶梁底端设有供充填开采输送机前后滑动的轨道,中顶梁与后顶梁之间设有使后顶梁抬起或放下的推拉油缸;后顶梁包括箱体,箱体内设有与其相配合的抽拉箱,抽拉箱内对称设有与箱体内侧相连的液压缸,箱体上设有抽拉板,抽拉板上设有放煤器,后顶梁的前端设有推压板。该设备不仅可以对综放开采工作面进行支护,还可以实现支架正常放煤和采空区的完全充填,其放煤与充填互不影响。支架结构简单,适应性、可操作性强,充填效果好,具有广泛的实用性。

A hydraulic support for fully mechanized caving and filling coal mining, mainly composed of a side guard, a front probe beam, a front roof beam, a middle roof beam, a rear roof beam, a front column, a center column, a rear column, a four-bar linkage mechanism, and a filling mining conveyor , Adjusting jack and base. The rear end of the middle roof beam is hinged with a rear roof beam that can put coal. The bottom of the middle roof beam and the rear roof beam is provided with a track for the filling and mining conveyor to slide back and forth. The push-pull oil cylinder for raising or lowering; the rear top beam includes a box body, and the box body is provided with a matching drawer box, and a hydraulic cylinder connected to the inner side of the box body is symmetrically arranged in the box body, and a puller box is provided on the box body There is a coal discharger on the drawing board, and a pushing board is provided on the front end of the rear roof beam. This equipment can not only support the fully mechanized caving mining face, but also realize the normal coal discharge of the support and the complete filling of the goaf, and the coal discharge and filling do not affect each other. The stent has simple structure, strong adaptability and operability, good filling effect and wide practicability.

Description

一种综放充填采煤液压支架A fully mechanized caving filling coal mining hydraulic support

技术领域 technical field

本发明涉及一种综放充填采煤液压支架,尤其适用于矿山综合机械化放顶煤充填采煤工作面同时进行支护、采煤、放煤和充填的液压支架。 The invention relates to a hydraulic support for fully mechanized caving and filling coal mining, which is especially suitable for a hydraulic support for comprehensive mechanized top coal caving and filling of coal mining working faces for supporting, coal mining, coal caving and filling at the same time.

技术背景 technical background

中国经济的高速发展,需要煤炭产量的快速增长。我国厚煤层储量十分丰富,可采储量占生产矿井总储量的45%,全国拥有厚煤层的生产矿井占生产矿井总数的40.6%,分布广泛。 The rapid development of China's economy requires rapid growth of coal production. my country's thick coal seam reserves are very rich, and the recoverable reserves account for 45% of the total reserves of production mines. The production mines with thick coal seams account for 40.6% of the total number of production mines in the country, and they are widely distributed.

为解决“三下”压煤问题,我国通过采用传统的条带开采、搬迁村庄、充填开采等多种技术措施解放“三下”压煤,提高煤炭采出率。近年来综采充填技术发展迅速,综采充填液压支架的运用大大提高了采煤工艺水平。在综采充填过程中我们发现,许多煤矿“三下”压煤煤层较厚,由于受到综采充填采高的限制不得不使用分层开采,传统的综采充填液压支架无法正常使用,极大的限制了煤炭开采速度和煤炭回收率,如何简单、快捷、高效地实现综合机械化放顶煤充填开采是一大难题。因此,研制一种在开采工作面技能维护采煤工作面空间安全,又能实现放顶煤开采和采空区充填的支架是实现该技术的关键之一。 In order to solve the problem of "three under" coal pressure, my country has adopted various technical measures such as traditional strip mining, relocation of villages, and filling mining to liberate "three under" coal pressure and increase the coal recovery rate. In recent years, fully mechanized mining and filling technology has developed rapidly, and the application of fully mechanized mining and filling hydraulic supports has greatly improved the level of coal mining technology. In the process of fully mechanized mining and filling, we found that many coal mines have thicker coal seams in the "three lower" coal mines. Due to the limitation of the height of fully mechanized mining and filling, layered mining has to be used. The traditional fully mechanized mining and filling hydraulic support cannot be used normally, which greatly How to realize comprehensive mechanized top-coal caving and filling mining simply, quickly and efficiently is a big problem. Therefore, it is one of the keys to realize this technology to develop a support that can maintain the space safety of the coal mining face at the mining face and can realize caving mining and goaf filling.

发明内容 Contents of the invention

技术问题:本发明的目的是克服已有技术中的不足,提供一种结构简单、易操作,充填效率高,顶板控制能力强的综放充填采煤液压支架。 Technical problem: The purpose of this invention is to overcome the deficiencies in the prior art and provide a fully mechanized caving filling coal mining hydraulic support with simple structure, easy operation, high filling efficiency and strong roof control ability.

技术方案:为实现上述目的,本发明的综放充填采煤液压支架,包括前顶梁、设在前顶梁前部的前探梁,与前探梁相连的护帮板,前顶梁下设有前立柱、中立柱与四连杆机构,前顶梁后端设有中顶梁和垂直架设在底座与中顶梁之间的后立柱,中顶梁的下方悬挂有充填开采输送机,中顶梁下方的底座上固定有上下调节推压装置的调节千斤顶。 Technical solution: In order to achieve the above purpose, the fully mechanized caving and filling coal mining hydraulic support of the present invention includes a front roof beam, a front probe beam arranged at the front of the front roof beam, a side guard connected to the front probe beam, and a front beam under the front roof beam. It is equipped with a front column, a middle column and a four-bar linkage mechanism. The rear end of the front roof beam is provided with a middle roof beam and a rear column vertically erected between the base and the middle roof beam. A filling and mining conveyor is suspended below the middle roof beam. An adjustment jack for adjusting the pushing device up and down is fixed on the base below the beam.

所述的中顶梁后端铰接有可放煤的后顶梁,中顶梁与后顶梁底端设有供充填开采输送机前后滑动的轨道,中顶梁与后顶梁之间设有使后顶梁抬起或放下的推拉油缸。 The rear end of the middle roof beam is hinged with a rear roof beam that can put coal, and the bottom end of the middle roof beam and the rear roof beam is provided with a track for the filling and mining conveyor to slide back and forth, and a rear roof beam is provided between the middle roof beam and the rear roof beam. The push-pull cylinder for lifting or lowering the top beam.

所述的后顶梁包括箱体,箱体内设有与其相配合的抽拉箱,抽拉箱内对称设有与箱体内侧相连的液压缸,箱体上设有抽拉板,抽拉板上设有放煤器,后顶梁的前端设有推压板。 The rear roof beam includes a box body, and a drawer box matched with it is arranged in the box body, and a hydraulic cylinder connected with the inner side of the box body is arranged symmetrically in the box body, and a drawer plate is provided on the box body, and the drawer box A coal discharge device is arranged on the board, and a pushing plate is arranged at the front end of the rear roof beam.

有益效果:综放充填采煤液压支架不仅可以维护工作面正常采煤的工作空间,还可以实现工作面前方采煤,后部放煤和对采空区的完全充填,同时对充填体进行压实。主要优点有: Beneficial effects: fully mechanized caving and filling coal mining hydraulic support can not only maintain the working space of normal coal mining in the working face, but also realize coal mining in front of the working face, coal discharge in the rear and complete filling of the goaf, while pressing the filling body Reality. The main advantages are:

1. 由于前顶梁、中顶梁和后顶梁的三顶梁结构,承载顶板压力,控制充填前的顶板下沉量。 1. Due to the three roof beam structure of the front roof beam, the middle roof beam and the rear roof beam, it bears the pressure of the roof and controls the sinking of the roof before filling.

2. 中顶梁后端铰接有可放煤的后顶梁,后顶梁包括箱体,箱体上设有抽拉板,抽拉板上设有放煤器,中顶梁与后顶梁之间设有使后顶梁抬起或放下的推拉油缸。即可以通过放煤器实现抽拉板抽拉中位放煤,又可实现放下后顶梁的低位放煤。 2. The rear end of the middle roof beam is hinged with a rear roof beam that can put coal. The rear roof beam includes a box body. There is a drawer plate on the box body. There is a push-pull oil cylinder for lifting or lowering the rear roof beam. That is to say, it is possible to realize coal discharge at the middle position by pulling the pull plate through the coal discharge device, and it is also possible to realize low position coal discharge after the top beam is lowered.

3. 箱体内设有与其相配合的抽拉箱,抽拉箱内对称设有与箱体内侧相连的液压缸,同时,后顶梁的前端设有推压板,抽拉箱配合推压板可实现对采空区采煤空间和放煤空间不同高度的的密实充填。 3. There is a pull-out box in the box, which is symmetrically equipped with a hydraulic cylinder connected to the inside of the box. At the same time, the front end of the rear roof beam is equipped with a push plate. Realize the dense filling of different heights of coal mining space and coal discharge space in the goaf.

4. 中顶梁与后顶梁底端设有供充填开采输送机前后滑动的轨道,可使充填开采输送机沿轨道前后滑动,即可实现充填物料不同位置充填,又不影响后顶梁抬起或放下。 4. The bottom of the middle roof beam and the rear roof beam is equipped with a track for the back and forth sliding of the filling and mining conveyor, which allows the filling and mining conveyor to slide back and forth along the track, so that the filling material can be filled at different positions without affecting the lifting of the rear roof beam. up or down.

附图说明 Description of drawings

图1是本发明的结构主视示意图; Fig. 1 is a schematic front view of the structure of the present invention;

图2是本发明的后顶梁结构主视示意图; Fig. 2 is a schematic front view of the rear roof beam structure of the present invention;

图3是本发明的后顶梁结构俯视示意图。 Fig. 3 is a schematic plan view of the rear roof beam structure of the present invention.

图中:1—护帮板;2—前探梁;3—前顶梁;4—中顶梁;5—充填开采输送机;6—推拉油缸;7—后顶梁;8—抽拉箱;9—推压板;10—轨道;11—推压装置;12—后立柱;13—调节千斤顶;14—中立柱;15—四连杆机构;16—底座;17—前立柱;18—箱体;19—防煤器;20—液压缸;21—抽拉板。 In the figure: 1—side guard; 2—front probe beam; 3—front roof beam; 4—middle roof beam; 5—filling and mining conveyor; 6—push-pull oil cylinder; 7—rear roof beam; 8—drawing box ; 9—push plate; 10—track; 11—pushing device; 12—rear column; 13—adjusting jack; 14—center column; 15—four-bar linkage; 16—base; 17—front column; Body; 19—coal preventer; 20—hydraulic cylinder; 21—pulling plate.

具体实施方式: Detailed ways:

下面结合附图对本发明的一个实施例作进一步的描述: An embodiment of the present invention will be further described below in conjunction with accompanying drawing:

如附图1所示,综放充填采煤液压支架,包括前顶梁3、设在前顶梁3前部的前探梁2,与前探梁2相连的护帮板1,前顶梁3下设有前立柱17、中立柱14与四连杆机构15,前顶梁3后端设有中顶梁4和垂直架设在底座16与中顶梁4之间的后立柱12,中顶梁4的下方悬挂有充填开采输送机5,中顶梁4下方的底座16上固定有上下调节推压装置11的调节千斤顶13。 As shown in Figure 1, the fully mechanized caving and filling coal mining hydraulic support includes a front roof beam 3, a front probe beam 2 arranged in front of the front roof beam 3, a side guard 1 connected to the front probe beam 2, and a front roof beam 3, a front column 17, a center column 14 and a four-bar linkage mechanism 15 are provided, and the rear end of the front roof beam 3 is provided with a middle roof beam 4 and a rear column 12 vertically erected between the base 16 and the middle roof beam 4. A filling and mining conveyor 5 is suspended below the beam 4, and an adjusting jack 13 for adjusting the pushing device 11 up and down is fixed on the base 16 below the top beam 4.

如附图2所示,中顶梁4后端铰接有可放煤的后顶梁7,中顶梁4与后顶梁7底端设有供充填开采输送机5前后滑动的轨道10,中顶梁4与后顶梁7之间设有使后顶梁7抬起或放下的推拉油缸6,中顶梁与后顶梁铰接处设有推拉油缸6,实现后顶梁中位和低位放煤。 As shown in accompanying drawing 2, the back end of middle top beam 4 is hinged with rear top beam 7 that can put coal, and the bottom end of middle top beam 4 and back top beam 7 is provided with the track 10 that slides back and forth for filling mining conveyor 5, and middle top beam 4 A push-pull oil cylinder 6 is provided between the roof beam 4 and the rear roof beam 7 to lift or lower the rear roof beam 7, and a push-pull oil cylinder 6 is provided at the hinge joint of the middle roof beam and the rear roof beam to realize the middle position and the low position of the rear roof beam. coal.

如附图3所示,后顶梁7包括箱体18,箱体18内设有与其相配合的抽拉箱8,抽拉箱8内对称设有与箱体18内侧相连的液压缸20,箱体18上设有抽拉板21,抽拉板21上设有放煤器19,后顶梁7的前端设有推压板9,实现采空区采煤空间和放煤空间的密实充填。 As shown in accompanying drawing 3, rear top beam 7 comprises box body 18, is provided with drawer box 8 matched with it in box body 18, and hydraulic cylinder 20 connected with box body 18 inner side is symmetrically provided in drawer box 8, The box body 18 is provided with a drawer plate 21, the drawer plate 21 is provided with a coal discharger 19, and the front end of the rear top beam 7 is provided with a push plate 9, so as to realize dense filling of the coal mining space and the coal discharge space in the goaf.

工作过程:综放充填采煤液压支架不仅可以维护工作面正常采煤的工作空间,还可以实现工作面前方采煤,后部放煤和对采空区的完全充填,同时对充填体进行压实。由于前顶梁3、中顶梁4和后顶梁7的三顶梁结构,承载顶板压力,控制充填前的顶板下沉量。中顶梁4后端铰接有可放煤的后顶梁7,后顶梁7包括箱体18,箱体18上设有抽拉板21,抽拉板21上设有放煤器19,中顶梁4与后顶梁7之间设有使后顶梁7抬起或放下的推拉油缸6。即可以通过放煤器19实现抽拉板21抽拉中位放煤,又可实现放下后顶梁7的低位放煤。箱体18内设有与其相配合的抽拉箱8,抽拉箱8内对称设有与箱体18内侧相连的液压缸,同时,后顶梁7的前端设有推压板9,抽拉箱8配合推压板9可实现对采空区采煤空间和放煤空间不同高度的密实充填。中顶梁4与后顶梁7底端设有供充填开采输送机5前后滑动的轨道10,可使充填开采输送机沿轨道10前后滑动,即可实现充填物料不同位置充填,又不影响后顶梁7抬起或放下。 Working process: Fully mechanized caving and filling coal mining hydraulic support can not only maintain the working space of normal coal mining in the working face, but also realize coal mining in front of the working face, coal discharge in the rear and complete filling of the goaf, while pressing the filling body Reality. Due to the three roof beam structure of the front roof beam 3, the middle roof beam 4 and the rear roof beam 7, the pressure of the roof is carried, and the sinking amount of the roof before filling is controlled. The rear end of the middle roof beam 4 is hinged with a rear roof beam 7 that can put coal, and the rear roof beam 7 includes a box body 18. The box body 18 is provided with a drawer plate 21. A push-pull oil cylinder 6 is provided between the top beam 4 and the back top beam 7 to lift or put down the back top beam 7 . That is to say, the middle position coal discharge can be realized by the pull plate 21 through the coal discharge device 19, and the low position coal discharge of the top beam 7 can be realized after being lowered. The box body 18 is provided with a drawer box 8 matched therewith, and a hydraulic cylinder connected to the inner side of the box body 18 is symmetrically provided in the drawer box 8. 8 cooperates with the pushing plate 9 to realize the dense filling of different heights of the goaf coal mining space and coal discharge space. The bottom of the middle roof beam 4 and the rear roof beam 7 is provided with a track 10 for the backfilling and mining conveyor 5 to slide back and forth, so that the filling and mining conveyor can slide back and forth along the track 10, so that the filling material can be filled at different positions without affecting the backfilling and mining conveyor. Top beam 7 lifts or puts down.

Claims (1)

1.一种综放充填采煤液压支架,包括前顶梁(3)、设在前顶梁(3)前部的前探梁(2),与前探梁(2)相连的护帮板(1),前顶梁(3)下设有前立柱(17)、中立柱(14)与四连杆机构(15),前顶梁(3)后端设有中顶梁(4)和垂直架设在底座(16)与中顶梁(4)之间的后立柱(12),中顶梁(4)的下方悬挂有充填开采输送机(5),中顶梁(4)下方的底座(16)上固定有上下调节推压装置(11)的调节千斤顶(13),中顶梁(4)后端铰接有可放煤的后顶梁(7),中顶梁(4)与后顶梁(7)之间设有使后顶梁(7)抬起或放下的推拉油缸(6),其特征在于:所述的中顶梁(4)与后顶梁(7)底端设有供充填开采输送机(5)前后滑动的轨道(10),可使充填开采输送机沿轨道(10)前后滑动,即实现充填物料不同位置填充,又不影响后顶梁(7)的抬起或放下;所述的后顶梁(7)包括箱体(18),箱体(18)内设有与其相配合的抽拉箱(8),抽拉箱(8)内对称设有与箱体(18)内侧相连的液压缸(20),箱体(18)上设有抽拉板(21),抽拉板(21)上设有放煤器(19),通过放煤器(19)实现抽拉板(21)抽拉中位放煤,或实现放下后顶梁(7)的低位放煤,后顶梁(7)的前端设有推压板(9),抽拉箱(8)配合推压板(9)实现对采空区采煤空间和放煤空间不同高度的密实充填。 1. A hydraulic support for fully mechanized caving and filling coal mining, including a front roof beam (3), a front probe beam (2) arranged in front of the front roof beam (3), and a side guard connected to the front probe beam (2) (1), the front top beam (3) is provided with a front column (17), a middle column (14) and a four-bar linkage (15), and the rear end of the front top beam (3) is provided with a middle top beam (4) and The rear column (12) is erected vertically between the base (16) and the middle roof beam (4), the filling and mining conveyor (5) is suspended below the middle roof beam (4), and the base below the middle roof beam (4) (16) is fixed with the adjustment jack (13) of up-and-down adjustment pushing device (11), the rear end of the middle top beam (4) is hinged with the rear top beam (7) that can put coal, and the middle top beam (4) is connected with the rear top beam (4). A push-pull oil cylinder (6) is provided between the roof beams (7) to lift or lower the rear roof beam (7). There is a track (10) for the filling and mining conveyor (5) to slide back and forth, so that the filling and mining conveyor can slide back and forth along the track (10), which can realize the filling of different positions of the filling material without affecting the lifting of the rear top beam (7). up or down; the rear top beam (7) includes a box body (18), and the box body (18) is provided with a drawer box (8) matched with it, and the drawer box (8) is symmetrically provided with The hydraulic cylinder (20) connected to the inside of the box body (18), the box body (18) is provided with a drawer plate (21), and the drawer plate (21) is provided with a coal discharger (19). 19) Realize the pulling of the pull plate (21) to discharge the coal at the middle position, or realize the low position coal discharge of the rear roof beam (7), the front end of the rear roof beam (7) is provided with a push plate (9), and the drawer 8) Cooperate with the push plate (9) to achieve dense filling of different heights in the goaf coal mining space and coal discharge space.
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CN106014406B (en) * 2016-07-01 2017-05-10 黑龙江科技大学 Coal shearer with filling function and coal mining method
CN106150494B (en) * 2016-07-01 2017-03-22 黑龙江科技大学 Coal cutter suitable for thin seam manless working face and coal mining method
CN107496199A (en) * 2017-01-22 2017-12-22 广州温雅日用化妆品有限公司 Color development elastin composition and preparation method thereof and application method

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CN2466351Y (en) * 2000-07-26 2001-12-19 黄尚智 Full-shield powered support of high-, middle- and low-level caving coal
CN101260810A (en) * 2007-03-06 2008-09-10 李泽宇 Hydraulic support tail beam
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