Batten grooving milling machine
Technical field
The present invention relates to the equipment that a kind of batten adds man-hour fluting, particularly the batten grooving milling machine of handling safety when opening half groove on the batten material pieces.
Background technology
Along with expanding economy, the progress of society, the strick precaution of the security incident of enterprise are also laid out schedule as the item of the most important thing of enterprise.The processing of timber products also all is in the processing period of semi-hand, digs, and saw, operation such as milling all is the multiple operation of industrial injury security incident, particularly the operation of the milling machine multiple and serious operation of industrial accident especially.
When timber products is opened half groove on materials and parts usually all is to accomplish by hand with single shaft or twin shaft vertical milling machine, on Vertical shaft machines, loads onto milling cutter, on table top, locates, and pusher is slotted by hand, behind the position (flute length) that needs, withdraws from.As: it is many that Fig. 1 and shown in Figure 2, batten add the little knot of material in man-hour, and fracture and bounce-back easily causes security incident when running into milling cutter.
The equipment of the copy milling of the disc type of existing Taiwan state inscription, though can accomplish the processing of this technology, he costs an arm and a leg, grinding tool is changed and time of adjustment longly only is fit to the property mode of production in enormous quantities.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of simple in structure, reasonable in design, safe, particularly a batten is driven the batten grooving milling machine that half groove is handled.
For solving the problems of the technologies described above, the present invention provides a kind of batten grooving milling machine, comprises fuselage and is arranged on the board on the fuselage; Board is provided with travelling carriage, milling cutter, reciprocating drive unit and live-roller; One end of said travelling carriage and board flexibly connect, the other end of travelling carriage by reciprocating drive unit drive make travelling carriage around the active connection part reciprocally swinging, said travelling carriage is provided with the passage that supplies batten to pass; Said live-roller is arranged on the upper end of travelling carriage and can carries out transmission to the batten that is placed on the travelling carriage; Said milling cutter is arranged on the board, and the corresponding milling cutter of the sidepiece of travelling carriage offers opening, and opening communicates with passage; When travelling carriage during near milling cutter, milling cutter passes opening the batten in the passage is processed.
The present invention improves to be had, and said reciprocating drive unit is a cylinder, and said cylinder comprises cylinder body and piston rod, and the top of said piston cylinder links to each other with travelling carriage.
The present invention improves to be had, and also is equipped with guide rail on the said board, and said travelling carriage is provided with the slide block suitable with guide rail, and slide block moves on board at the realization travelling carriage that slides on the guide rail.
The present invention improves to be had, and said passage is formed by the batten of two parallel laid on travelling carriage.
The present invention improves to be had, and the other end of said travelling carriage is provided with the roller of being convenient to the travelling carriage swing, and roller slides on board.
The present invention improves to be had, and is provided with the jettron controller along passage in open front on the said travelling carriage, and said starting switch controller links to each other with reciprocating drive unit.
The present invention further provides a kind of batten grooving method, may further comprise the steps:
Step 1, batten is placed on the passage of travelling carriage, and transmits along passage;
Step 2, be sent to batten when needing the grooving position, travelling carriage is swung on milling cutter, milling cutter is processed batten, and batten continues to move along passage simultaneously;
Step 3, when batten is milled into desired location by milling cutter, travelling carriage is replied swing, batten continues to move forward accomplishes grooving.
The present invention improves to be had, and said travelling carriage is provided with the jettron controller, when the jettron controller detects batten and passes the control reciprocating drive unit with travelling carriage on the milling cutter near.
The invention has the beneficial effects as follows:
1, realized that batten opens half groove small lot and add pure manual mode in man-hour, accomplished by the machine automation fully, operated complete performance and reach 100%, the potential safety hazard when having stopped this technological operation fully;
2, use the speed of this equipment operating efficiency from 3 meters of manual per minutes, rise to 5 meters of per minutes, efficient has improved 66.7%.
Simple in structure, easy to use, safe, have great market prospects.
Description of drawings
Accompanying drawing 1 is the structural plan sketch map of existing batten grooving milling machine;
Accompanying drawing 2 is schematic perspective views of existing batten grooving milling machine;
Accompanying drawing 3 is structural upright sketch mapes of batten grooving milling machine of the present invention;
Accompanying drawing 4 is the user mode figure one of batten grooving milling machine of the present invention;
Accompanying drawing 5 is the user mode figure two of batten grooving milling machine of the present invention.
Label declaration: 1-fuselage; The 2-board; The 3-travelling carriage; The 31-passage; The 32-opening;
The 4-milling cutter; The 5-reciprocating drive unit; The 6-live-roller; 7-jettron controller;
The 8-rotating shaft.
The specific embodiment
By specifying technology contents of the present invention, structural feature, realized purpose and effect, give explanation below in conjunction with embodiment and conjunction with figs. are detailed.
With reference to accompanying drawing 3-accompanying drawing 5, a kind of batten grooving milling machine provided by the invention comprises fuselage 1 and is arranged on the board 2 on the fuselage 1 shown in the accompanying drawing; Board 2 is provided with travelling carriage 3, milling cutter 4, reciprocating drive unit 5 and live-roller 6; One end of said travelling carriage 3 and board 2 flexibly connects, the other end of travelling carriage 3 by reciprocating drive unit 5 drive make travelling carriage 3 around the active connection part reciprocally swinging, said travelling carriage 3 is provided with the passage 31 that supplies batten to pass; Said live-roller 6 is arranged on the upper end of travelling carriage 3 and can carries out transmission to the batten that is placed on the travelling carriage 3; Said milling cutter 4 is arranged on the board 2, and the corresponding milling cutter 4 of the sidepiece of travelling carriage 3 offers opening 32, and opening 32 communicates with passage 31; When travelling carriage 3 during near milling cutter 4, milling cutter 4 passes the battens processing in 32 pairs of passages of opening 31.
During assembling; At first according to the degree of depth and the width of groove of the batten that will cut select adaptive milling cutter 4, an end of said travelling carriage 3 makes that through movable being arranged on the travelling carriage 3 of rotating shaft 8 (being the active connection part) whole travelling carriage 3 can be around rotating shaft 8 rotations; Travelling carriage 3 is driven by reciprocating drive unit 5 away from an end of rotating shaft 8; In this enforcement, said reciprocating drive unit 5 is a cylinder, and said cylinder comprises cylinder body and piston rod; The top of said piston rod links to each other with travelling carriage 3, and the slip of piston rod in cylinder body drives the swing of whole travelling carriage 3.
Said live-roller 6 be arranged on travelling carriage 3 upper ends and and travelling carriage 3 between be provided with the gap that supplies batten to pass; Live-roller 6 for a plurality of, be arranged side by side; The rotation of live-roller 6 drives the batten that is placed in the passage 31 and moves; Passage 31 limited batten in transmission process about the play that squints, the degree of depth and the width of groove of having avoided the batten bias effect.
Concrete, said passage 31 is formed by the batten of two parallel laid on travelling carriage 3, further; In order to guarantee that travelling carriage 3 is in the process of swing; Milling cutter 4 can be cut to the batten in the passage 31, and the batten that is arranged on the outside is provided with opening 32, when travelling carriage 3 during near milling cutter 4; Milling cutter 4 can get into opening 32, and can carry out grooving processing to the batten in the passage 31.
In the present embodiment, also be equipped with guide rail on the said board 2, said travelling carriage 3 is provided with the slide block suitable with guide rail, and slide block moves on board 2 at the realization travelling carriage 3 that slides on the guide rail.
Through the cooperation of guide rail and slide block, can cause damage so that whole travelling carriage 3 can friction not take place with the placed side when mobile.The quantity of slide block and guide rail can confirm as the case may be that certainly, because travelling carriage 3 is to flexibly connect with board 2, therefore, its guide rail is an arc.
Further, the other end of said travelling carriage 3 is provided with the roller of being convenient to travelling carriage 3 swings, and roller slides on board 2.
With reference to accompanying drawing 3 to accompanying drawing 5, in the present embodiment, said travelling carriage 3 is provided with jettron controller 7 shown in the accompanying drawing; Said jettron controller 7 links to each other with reciprocating drive unit 5; When batten moves to when needing the position, jettron controller 7 is sensed information, and further controls said reciprocating drive unit 5 and come into operation; Drive travelling carriage 3 near milling cutter 4; Batten on 4 pairs of travelling carriages 3 of milling cutter is processed, and is concrete, and said jettron controller 7 is arranged on the said travelling carriage 3 along passage 31 at opening 32 front ends.
The concrete running of batten grooving milling machine of the present invention may further comprise the steps:
Step 1, in the time of will starting working, can open the gauge tap of whole milling machine, then batten is placed in the passage 31; Among some embodiment, live-roller 6 quantity are not a lot, only are arranged on the position that milling cutter 4 can be cut to batten and guarantee safety; At this moment need to use earlier the hand propelled batten; Decontrol again when being pushed to live-roller 6, make batten and transmit, specifically with reference to accompanying drawing 2 along passage 31;
Step 2, when batten moves to the grooving position, travelling carriage 3 is swing on the milling cutter 4,4 pairs of battens of milling cutter are processed; Batten continues to move along passage 31 simultaneously, has realized the action of the whole fluting of batten, in the present embodiment; Move and the swing of travelling carriage 3 of batten are controlled through jettron controller 7 and reciprocating drive unit 5; When jettron controller 7 detects batten and passes control reciprocating drive unit 5 with travelling carriage 3 on the milling cutter 4 near, concrete, jettron controller 7 is set with a contact at passage 31 with respect to the rear of milling cutter 4; When entering contact position, material drives the baroswitch controller; Be that whole travelling carriage 3 is swung towards milling cutter 4 directions, the action of beginning groove milling is specifically with reference to accompanying drawing 3 and accompanying drawing 4;
Step 3, when batten is milled into desired location by milling cutter 4, travelling carriage 3 is replied swing, batten continues to move forward accomplishes grooving.
Present embodiment adopts the mode of swing cutting, the cutting direction of the direction of feed of batten and milling cutter 4 form one stressed equal more and mode, more accurately batten is processed, and is adopted a cylinder, synchronism is better.
Realized that batten opens half groove small lot and add pure manual mode in man-hour, accomplished by the machine automation fully, operated complete performance and reach 100%, the potential safety hazard when having stopped this technological operation fully;
Use the speed of this equipment operating efficiency from 3 meters of manual per minutes, rise to 5 meters of per minutes, efficient has improved 66.7%.
The above is merely embodiments of the invention; Be not so limit claim of the present invention; Every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.