CN102699679B - Horizontal flat-plate solar collector assembling machine - Google Patents
Horizontal flat-plate solar collector assembling machine Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种太阳能集热器组装机，更具体地说，是涉及一种卧式平板太阳能集热器组装机。The invention relates to a solar heat collector assembly machine, more specifically, relates to a horizontal flat plate solar heat collector assembly machine.
背景技术Background technique
传统的平板太阳能集热器的组装大多都是采用人工组装，由人工搬运，人工安框，这种传统的生产模式不能满足大规模、标准化的生产，人工搬运，人工安框会导致生产效率低，人工劳动强度大，废品率高，并且产品美观性差；随着节能制造工业的迅速发展，市场对平板太阳能集热器的需求量不断加大，传统的生产模式使得平板太阳能集热器生产受到极大地限制。The assembly of traditional flat-panel solar collectors is mostly manual assembly, manual handling, and manual installation of the frame. This traditional production mode cannot meet large-scale and standardized production. Manual handling and manual installation of the frame will lead to low production efficiency. , high manual labor intensity, high scrap rate, and poor product aesthetics; with the rapid development of energy-saving manufacturing industry, the market demand for flat-panel solar collectors continues to increase, and the traditional production mode makes the production of flat-panel solar collectors restricted. greatly restricted.
发明内容Contents of the invention
本发明的目的在于克服现有技术中的上述缺陷，提供一种自动化程度高，生产效率高，废品率低，产品美观性好，能满足大规模、标准化的生产，并且操作方便、人工劳动强度低的卧式平板太阳能集热器组装机。The purpose of the present invention is to overcome the above-mentioned defects in the prior art, to provide a high degree of automation, high production efficiency, low reject rate, good product aesthetics, can meet large-scale, standardized production, and easy to operate, low labor intensity Low horizontal flat panel solar collector assembly machine.
为实现上述目的，本发明提供的技术方案如下：提供一种卧式平板太阳能集热器组装机，包括机架，装设在机架上的第一驱动装置、第二驱动装置、第三驱动装置和第四驱动装置，装设在机架上的前模具、后模具、左模具和右模具，所述第一驱动装置、第二驱动装置、第三驱动装置和第四驱动装置分别由油压装置和至少一个增压器构成，该增压器与油压装置相连接，所述前模具、后模具、左模具和右模具分别包括压板，与压板相连接的活动顶板，所述前模具、后模具、左模具和右模具的活动顶板分别与至少一个压紧油缸传动连接，所述前模具的压板与第一驱动装置传动连接，所述后模具的压板与第二驱动装置传动连接，所述左模具的压板与第三驱动装置传动连接，所述右模具的压板与第四驱动装置传动连接。In order to achieve the above object, the technical solution provided by the present invention is as follows: a horizontal flat solar collector assembly machine is provided, including a frame, a first driving device, a second driving device, a third driving device installed on the frame device and the fourth driving device, the front mold, the rear mold, the left mold and the right mold installed on the frame, the first driving device, the second driving device, the third driving device and the fourth driving device are respectively driven by oil Pressure device and at least one supercharger, the supercharger is connected with the oil pressure device, the front mold, rear mold, left mold and right mold respectively include a pressing plate, a movable top plate connected with the pressing plate, the front mold , the movable top plate of the rear mold, the left mold and the right mold are respectively connected to at least one pressing oil cylinder in a transmission manner, the pressure plate of the front mold is in transmission connection with the first driving device, and the pressure plate of the rear mold is in transmission connection with the second driving device, The pressing plate of the left mold is in transmission connection with the third driving device, and the pressing plate of the right mold is in transmission connection with the fourth driving device.
本发明所述的卧式平板太阳能集热器组装机的有益效果是：通过构造一机架，在机架上装设第一驱动装置、第二驱动装置、第三驱动装置和第四驱动装置，在机架上装设前模具、后模具、左模具和右模具，还包括装设在机架上的升降装置，所述前模具、后模具、左模具和右模具分别包括压板，与压板相连接的活动顶板，所述前模具、后模具、左模具和右模具的活动顶板分别与至少一个压紧油缸传动连接，所述前模具的压板与第一驱动装置传动连接，所述后模具的压板与第二驱动装置传动连接，所述左模具的压板与第三驱动装置传动连接，所述右模具的压板与第四驱动装置传动连接，该组装机组装时，操作方便，人工劳动强度低，具有自动化程度高，生产效率高，废品率低，产品美观性好等优点，能满足大规模、标准化的生产。The beneficial effects of the horizontal flat plate solar heat collector assembling machine of the present invention are: by constructing a frame, the first driving device, the second driving device, the third driving device and the fourth driving device are installed on the frame, The front mold, the rear mold, the left mold and the right mold are installed on the frame, and the lifting device installed on the frame is also included. The front mold, the rear mold, the left mold and the right mold respectively include a pressing plate and are connected with the pressing plate The movable top plate of the front mold, the rear mold, the left mold and the right mold are respectively connected with at least one compression oil cylinder in transmission, the pressure plate of the front mold is in transmission connection with the first driving device, and the pressure plate of the rear mold It is in transmission connection with the second driving device, the pressing plate of the left mold is in transmission connection with the third driving device, and the pressing plate of the right mold is in transmission connection with the fourth driving device. When the assembly machine is assembled, the operation is convenient and the labor intensity is low. It has the advantages of high degree of automation, high production efficiency, low scrap rate, good product aesthetics, etc., and can meet large-scale and standardized production.
下面结合附图和实施例对本发明所述的卧式平板太阳能集热器组装机作进一步说明。The horizontal flat panel solar heat collector assembling machine of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1是本发明所述的卧式平板太阳能集热器组装机操作时的立体结构图；Fig. 1 is the three-dimensional structure diagram when horizontal flat panel solar collector assembly machine of the present invention operates;
图2是本发明所述的卧式平板太阳能集热器组装机的分解结构立体图；Fig. 2 is the perspective view of the exploded structure of the horizontal flat panel solar collector assembly machine of the present invention;
图3是本发明所述的卧式平板太阳能集热器组装机的油压装置的结构立体图。Fig. 3 is a structural perspective view of the hydraulic device of the horizontal flat-plate solar collector assembling machine according to the present invention.
具体实施方式Detailed ways
以下本发明所述卧式平板太阳能集热器组装机的最佳实例，并不因此限定本发明的保护范围。The best example of the horizontal flat panel solar collector assembly machine described in the present invention below does not limit the protection scope of the present invention.
参照图1、图2、图3，提供一种卧式平板太阳能集热器组装机，包括机架10，还包括装设在机架10上的第一驱动装置20、第二驱动装置21、第三驱动装置22和第四驱动装置23，装设在机架10上的前模具30、后模具31、左模具32和右模具33，所述第一驱动装置20、第二驱动装置21、第三驱动装置22和第四驱动装置23分别是由油压装置40和至少一个增压器50构成，该增压器50与油压装置40连接，所述前模具30、后模具31、左模具32和右模具33分别包括压板34，与压板34相连接的活动顶板35，所述前模具30、后模具31、左模具32和右模具33的活动顶板35分别与至少一个压紧油缸36传动连接，所述前模具30的压板34与第一驱动装置20传动连接，所述后模具31的压板34与第二驱动装置21传动连接，所述左模具32的压板34与第三驱动装置22传动连接，所述右模具33的压板34与第四驱动装置23传动连接，压紧油缸36数量可根据所需压力的大小来选择。通过启动前模具30、后模具31、左模具32和右模具33上的压紧油缸36，分别驱动前模具30、后模具31、左模具32和右模具33上的活动顶板35向上挤压。With reference to Fig. 1, Fig. 2, Fig. 3, provide a kind of horizontal plate solar heat collector assembly machine, comprise frame 10, also comprise the first driving device 20 that is installed on frame 10, the second driving device 21, The third driving device 22 and the fourth driving device 23, the front mold 30, the rear mold 31, the left mold 32 and the right mold 33 installed on the frame 10, the first driving device 20, the second driving device 21, The third driving device 22 and the fourth driving device 23 are respectively composed of an oil pressure device 40 and at least one supercharger 50, the supercharger 50 is connected with the oil pressure device 40, the front mold 30, the rear mold 31, the left Die 32 and right mold 33 comprise pressing plate 34 respectively, the movable top plate 35 that is connected with pressing plate 34, the movable top plate 35 of described front mold 30, rear mold 31, left mold 32 and right mold 33 is respectively connected with at least one compression oil cylinder 36 Transmission connection, the pressing plate 34 of the front mold 30 is in transmission connection with the first driving device 20, the pressing plate 34 of the rear mold 31 is in transmission connection with the second driving device 21, the pressing plate 34 of the left mold 32 is in transmission connection with the third driving device 22 transmission connection, the pressing plate 34 of the right mold 33 is transmission connection with the fourth driving device 23, and the number of compression oil cylinders 36 can be selected according to the size of the required pressure. By starting the pressing oil cylinder 36 on the front mold 30, the rear mold 31, the left mold 32 and the right mold 33, the movable top plate 35 on the front mold 30, the rear mold 31, the left mold 32 and the right mold 33 is driven to extrude upwards.
所述油压装置40包括装设在机架10上的支架41，装设在支架41上的第一固定板42、第二固定板43，装设在第一固定板42与第二固定板43上的第一导向杆44和第二导向杆45，套设在第一导向杆44和第二导向杆45上的滑动板46，套设在第一导向杆44上的第一滑块47，套设在第二导向杆45上的第二滑块48，所述第一滑块47、第二滑块48与滑动板46固定连接，第一固定板42装设有驱动油缸49，该驱动油缸49与滑动板46传动连接。The hydraulic device 40 includes a bracket 41 installed on the frame 10, a first fixed plate 42 and a second fixed plate 43 installed on the bracket 41, and a first fixed plate 42 and a second fixed plate installed on the first fixed plate 42 and the second fixed plate. 43 on the first guide rod 44 and the second guide rod 45, the sliding plate 46 sleeved on the first guide rod 44 and the second guide rod 45, the first slider 47 sleeved on the first guide rod 44 , the second slider 48 sleeved on the second guide rod 45, the first slider 47, the second slider 48 are fixedly connected with the sliding plate 46, the first fixed plate 42 is equipped with a drive cylinder 49, the The driving oil cylinder 49 is in transmission connection with the sliding plate 46 .
所述第一驱动装置20包括第一增压器50、第二增压器51、第三增压器52和油压装置40,所述第一增压器50、第二增压器51和第三增压器52与油压装置40相连接。所述前模具30的压板34与第一驱动装置20中的油压装置40设有的第一滑块47、第二滑块48和滑动板46固定连接。通过启动第一驱动装置20中的油压装置40设有的驱动油缸49，同时第一增压器50、第二增压器51和第三增压器52对驱动油缸49进行增压，从而驱动滑动板46和第一滑块47、第二滑块48沿第一导向杆44、第二导向杆45运动，带动固定在第一滑块47、第二滑块48和滑动板46上的前模具30沿第一导向杆44、第二导向杆45运动。The first driving device 20 includes a first supercharger 50, a second supercharger 51, a third supercharger 52 and an oil pressure device 40, and the first supercharger 50, the second supercharger 51 and The third supercharger 52 is connected to the hydraulic device 40 . The pressing plate 34 of the front mold 30 is fixedly connected with the first sliding block 47 , the second sliding block 48 and the sliding plate 46 provided on the hydraulic device 40 in the first driving device 20 . By starting the driving oil cylinder 49 provided with the oil pressure device 40 in the first driving device 20, the first supercharger 50, the second supercharger 51 and the third supercharger 52 simultaneously pressurize the driving oil cylinder 49, thereby Drive slide plate 46 and the first slide block 47, the second slide block 48 move along the first guide bar 44, the second guide bar 45, drive and be fixed on the first slide block 47, the second slide block 48 and the slide plate 46 The front mold 30 moves along the first guide rod 44 and the second guide rod 45 .
所述第二驱动装置21包括第一增压器50、第四增压器53和油压装置40，所述第一增压器50和第四增压器53与油压装置40相连接。所述后模具31的压板34与第二驱动装置21中的油压装置40设有的第一滑块47、第二滑块48和滑动板46固定连接。通过启动第二驱动装置21中的油压装置40设有的驱动油缸49，同时第一增压器50和第四增压器53对驱动油缸49进行增压，从而驱动滑动板46和第一滑块47、第二滑块48沿第一导向杆44、第二导向杆45运动，带动固定在第一滑块47、第二滑块48和滑动板46上的后模具31沿第一导向杆44、第二导向杆45运动。The second driving device 21 includes a first supercharger 50 , a fourth supercharger 53 and an oil pressure device 40 , and the first supercharger 50 and the fourth supercharger 53 are connected to the oil pressure device 40 . The pressing plate 34 of the rear mold 31 is fixedly connected with the first sliding block 47 , the second sliding block 48 and the sliding plate 46 provided on the hydraulic device 40 in the second driving device 21 . By starting the driving cylinder 49 provided by the hydraulic device 40 in the second driving device 21, the first booster 50 and the fourth booster 53 boost the driving cylinder 49, thereby driving the sliding plate 46 and the first booster. The slide block 47 and the second slide block 48 move along the first guide bar 44 and the second guide bar 45, and drive the rear mold 31 fixed on the first slide block 47, the second slide block 48 and the slide plate 46 to move along the first guide bar 47 and the second guide bar 45. The rod 44 and the second guide rod 45 move.
所述第三驱动装置22包括第一增压器50、第五增压器54和油压装置40，所述第一增压器50和第五增压器54与油压装置40相连接。所述左模具32的压板34与第三驱动装置22中的油压装置40设有的第一滑块47、第二滑块48和滑动板46固定连接。通过启动第三驱动装置22中的油压装置40设有的驱动油缸49，同时第一增压器50和第五增压器54对驱动油缸49进行增压，从而驱动滑动板46和第一滑块47、第二滑块48沿第一导向杆44、第二导向杆45运动，带动固定在第一滑块47、第二滑块48和滑动板46上的左模具32沿第一导向杆44、第二导向杆45运动。The third driving device 22 includes a first supercharger 50 , a fifth supercharger 54 and an oil pressure device 40 , and the first supercharger 50 and the fifth supercharger 54 are connected to the oil pressure device 40 . The pressing plate 34 of the left mold 32 is fixedly connected with the first sliding block 47 , the second sliding block 48 and the sliding plate 46 provided on the hydraulic device 40 in the third driving device 22 . By starting the driving cylinder 49 provided by the hydraulic device 40 in the third driving device 22, the first supercharger 50 and the fifth supercharger 54 boost the driving cylinder 49, thereby driving the sliding plate 46 and the first Slide block 47, the second slide block 48 move along the first guide rod 44, the second guide rod 45, drive the left mold 32 that is fixed on the first slide block 47, the second slide block 48 and the slide plate 46 to move along the first guide The rod 44 and the second guide rod 45 move.
所述第四驱动装置23包括第一增压器50、第六增压器55和油压装置40，所述第一增压器50、第六增压器55与油压装置40相连接。所述右模具33的压板34与第四驱动装置23中的油压装置40设有的第一滑块47、第二滑块48和滑动板46固定连接。通过启动第四驱动装置23中的油压装置40设有的驱动油缸49，同时第一增压器50和第六增压器55对驱动油缸49进行增压，从而驱动滑动板46和第一滑块47、第二滑块48沿第一导向杆44、第二导向杆45运动，带动固定在第一滑块47、第二滑块48和滑动板46上的右模具33沿第一导向杆44、第二导向杆45运动。The fourth driving device 23 includes a first supercharger 50 , a sixth supercharger 55 and an oil pressure device 40 , and the first supercharger 50 and the sixth supercharger 55 are connected to the oil pressure device 40 . The pressing plate 34 of the right mold 33 is fixedly connected with the first sliding block 47 , the second sliding block 48 and the sliding plate 46 provided on the hydraulic device 40 in the fourth driving device 23 . By starting the driving cylinder 49 provided by the hydraulic device 40 in the fourth driving device 23, the first booster 50 and the sixth booster 55 boost the driving cylinder 49, thereby driving the sliding plate 46 and the first booster. Slide block 47, the second slide block 48 move along the first guide bar 44, the second guide bar 45, drive the right mold 33 that is fixed on the first slide block 47, the second slide block 48 and the slide plate 46 to guide along the first The rod 44 and the second guide rod 45 move.
还包括装设在机架10上的升降装置60，该升降装置60包括装设在机架10上的底板61，与底板61固定连接的升降气缸62，与升降气缸62传动连接的升降台63，装设在升降台63上的传送带64。通过启动升降气缸62，驱动升降台63升起，通过传送带64将组装的产品传送到下一工序。Also includes a lifting device 60 installed on the frame 10, the lifting device 60 includes a base plate 61 installed on the frame 10, a lifting cylinder 62 fixedly connected to the base plate 61, and a lifting platform 63 connected to the lifting cylinder 62 in transmission , the conveyor belt 64 installed on the lifting platform 63. By starting the lifting cylinder 62, the lifting platform 63 is driven to rise, and the assembled product is transferred to the next process through the conveyor belt 64.
组装时，首先让卧式平板太阳能集热器组装机的前模具30、后模具31、左模具32和右模具33处于打开状态，将太阳能集热器的四个边框分别固定在前模具30、后模具31、左模具32和右模具33上，同时升降装置60的升降气缸62驱动升降台63升起，将从上一工序传送过来的太阳能集热器的背板、保温棉和太阳能集热器的板芯依次放置在升降台63上，然后升降装置60的升降气缸62驱动升降台63下降到与前模具30、后模具31、左模具32和右模具33相应的组装位，启动第一驱动装置20、第二驱动装置21、第三驱动装置22和第四驱动装置23，使前模具30和后模具31作相对运动，使左模具32和右模具33作相对运动，将太阳能集热器的四个边框连接为一体，同时太阳能集热器的背板也插入到太阳能集热器的四个边框的咬合口内，启动装设在前模具30、后模具31、左模具32和右模具33上的压紧油缸36，分别驱动前模具30、后模具31、左模具32和右模具33上的活动顶板35，对太阳能集热器的四个边框底部进行挤压，使太阳能集热器背板与太阳能集热器的四个边框相咬合，从而实现太阳能集热器的组装。最后，启动升降气缸62，驱动升降台63升起，通过传送带64把已完成的产品传送到下一工序，操作方便，人工劳动强度低，具有自动化程度高，生产效率快，废品率低，产品美观性好等优点，能满足大规模、标准化的生产。When assembling, first let the front mold 30, the rear mold 31, the left mold 32 and the right mold 33 of the horizontal flat plate solar collector assembly machine be in an open state, and fix the four frames of the solar collector on the front mold 30, On the rear mold 31, the left mold 32 and the right mold 33, the lifting cylinder 62 of the lifting device 60 drives the lifting platform 63 to rise at the same time, and the back plate of the solar collector, the insulation cotton and the solar heat collector transferred from the previous process The plate cores of the device are placed on the lifting platform 63 in sequence, and then the lifting cylinder 62 of the lifting device 60 drives the lifting platform 63 to drop to the assembly positions corresponding to the front mold 30, the rear mold 31, the left mold 32 and the right mold 33, and start the first The driving device 20, the second driving device 21, the third driving device 22 and the fourth driving device 23 make the front mold 30 and the rear mold 31 move relative to each other, make the left mold 32 and the right mold 33 move relative to each other, and collect solar heat. The four frames of the solar collector are connected as one, and the back plate of the solar collector is also inserted into the joints of the four frames of the solar collector, and the starting device is installed on the front mold 30, the rear mold 31, the left mold 32 and the right mold. The compression oil cylinder 36 on the 33 drives the movable top plate 35 on the front mold 30, the rear mold 31, the left mold 32 and the right mold 33 respectively, and the four frame bottoms of the solar collector are extruded to make the solar collector The back plate is engaged with the four frames of the solar heat collector, so as to realize the assembly of the solar heat collector. Finally, start the lifting cylinder 62, drive the lifting table 63 to rise, and transfer the completed product to the next process through the conveyor belt 64. It is easy to operate, low in labor intensity, high in automation, fast in production efficiency, and low in reject rate. It has the advantages of good aesthetics and can meet large-scale and standardized production.
上述实施例为本发明较佳的实施方式，但本发明的实施方式并不受上述实施例的限制，其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化，均应为等效的置换方式，都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
Claims (7)
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| CN104191233B (en) * | 2014-08-18 | 2016-08-24 | 广东五星太阳能股份有限公司 | Fixed flat-plate solar collector kludge |
| CN107339812B (en) * | 2017-07-14 | 2023-07-18 | 江苏哈工药机科技股份有限公司 | An automated production line for solar collectors |
| CN111390548B (en) * | 2018-12-27 | 2021-06-08 | 兴化市天东软件科技有限公司 | Plastic pump shaft assembling machine with protective shell assembling mechanism |
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