CN102692032B - Feeding conveying device for biomass boiler - Google Patents
Feeding conveying device for biomass boiler Download PDFInfo
- Publication number
- CN102692032B CN102692032B CN201210180591.6A CN201210180591A CN102692032B CN 102692032 B CN102692032 B CN 102692032B CN 201210180591 A CN201210180591 A CN 201210180591A CN 102692032 B CN102692032 B CN 102692032B
- Authority
- CN
- China
- Prior art keywords
- feed
- compression
- conveying
- biomass boiler
- material compression
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
本发明公开了一种生物质锅炉的给料输送装置,包括料斗、推料器和输料压缩通道,料斗外侧的铰接销上设置有扇形门,底部安装有预压缩装置,推料器由液压系统传动,推料器上的工作活塞上安装有位置传感器,推料器在所述的输料压缩通道内根据所述的位置传感器提供的数据进行往复运动,同时可以驱动多个推料器不间断脉冲式推料保证输料压缩通道的通畅与效率。本发明具有送料环节少、故障率低、生产效率高、设备利用率高;全自动控制,通过顺序控制实现不间断送料给料等优点。
The invention discloses a feed conveying device for a biomass boiler, which includes a hopper, a pusher and a feed compression channel. A fan-shaped door is arranged on a hinge pin outside the hopper, a pre-compression device is installed at the bottom, and the pusher is controlled by a hydraulic pressure. System transmission, the working piston on the pusher is equipped with a position sensor, and the pusher performs reciprocating motion in the said conveying compression channel according to the data provided by the position sensor, and can drive multiple pushers at the same time The intermittent pulse pusher ensures the smoothness and efficiency of the conveying compression channel. The invention has the advantages of few feeding links, low failure rate, high production efficiency, high equipment utilization rate, fully automatic control, and uninterrupted feeding through sequence control.
Description
技术领域technical field
本发明涉及松散固体的生物质物料压缩、运输、搬送类方法及设备,具体是涉及一种生物质给料输送装置,主要应用在生物质能发电行业。 The invention relates to a method and equipment for compressing, transporting and conveying loose solid biomass materials, in particular to a biomass feeding and conveying device, which is mainly used in the biomass power generation industry.
背景技术 Background technique
目前国内在秸秆发电等生物质能发电厂的锅炉给料输送系统中,绝大多数是采用将秸秆料经破碎后由皮带运输机和螺旋输送机以及简单化的液压活塞式推进装置等设备送到炉前料仓,再由炉前料仓底部的一组或多组螺旋输送机送到锅炉内燃烧。 At present, most of the boiler feed conveying systems of biomass power plants such as straw power generation in China use crushed straw materials to be delivered by belt conveyors, screw conveyors, and simplified hydraulic piston propulsion devices. The furnace feed bin is sent to the boiler for combustion by one or more sets of screw conveyors at the bottom of the furnace feed bin. the
由于秸秆(稻草、麦草等黄色秸秆,棉杆等灰色秸秆等)物料的特点致使易缠绕、易堵塞,为满足螺旋运输机等设备的正常运转条件,必须将秸秆料通过使用破碎机破碎(切断)秸秆料到规定长度和体积以内。破碎机的能耗大,生产效率差,长度合格率低,维护费用高,粉尘大等环境污染较重,且容易造成破碎过程中的堵塞。为了维持生产的正常进行,保证破碎后的秸秆料的稳定供应,因此必须建有一个大容量的炉前储备料仓。大容量的炉前储备料仓又容易引起秸秆料在通过底部出料口进入螺旋输送机时搭桥起拱发生蓬料,由于时断时续的供料方式和超长度物料的进入引起螺旋运输机卡住和驱动电机烧损等故障。上述给料输送系统,设备品种多,环节多,不易联动,故障率高,占地面积大及基本建设投资费用很高。 Due to the characteristics of straw (yellow straw such as rice straw and wheat straw, gray straw such as cotton stalk, etc.), it is easy to be entangled and blocked. In order to meet the normal operating conditions of screw conveyors and other equipment, the straw material must be broken (cut) by using a crusher. The straw material is within the specified length and volume. The crusher has high energy consumption, poor production efficiency, low qualified rate of length, high maintenance cost, heavy dust and other environmental pollution, and it is easy to cause blockage in the crushing process. In order to maintain normal production and ensure a stable supply of crushed straw materials, it is necessary to build a large-capacity furnace reserve silo. The large-capacity storage bin in front of the furnace is easy to cause the straw material to bridge and arch when it enters the screw conveyor through the bottom outlet. Live and drive motor burnout and other faults. The above-mentioned feeding and conveying system has many types of equipment and many links, is not easy to be linked, has a high failure rate, occupies a large area, and has high investment costs for capital construction. the
发明内容 Contents of the invention
本发明的目的在于根据上述现有技术的不足,提供一种生物质给料输送装置,通过液压传动的物料压缩给料推进器上的位置传感器采用往复推进的方法,保证了生物质的压缩推进以及输料压缩通道的通畅,减少了给料系统的环节。 The purpose of the present invention is to provide a biomass feeding and conveying device according to the deficiencies of the above-mentioned prior art. The position sensor on the hydraulically driven material compression feeding propeller adopts a reciprocating propulsion method to ensure the compression and propulsion of biomass. And the smoothness of the conveying compression channel reduces the link of the feeding system. the
本发明采用下述技术方案: The present invention adopts following technical scheme:
一种用于生物质锅炉的给料输送装置,包括料斗和物料压缩给料推进装置,其特征在于所述料斗出口处安装有防止起拱的扇形闸门拨料装置,所述物料压缩给料推进装置包含至少一组物料压缩给料推进器,所述的每一组物料压缩给料推进器由至少两台物料压缩给料推进器组合而成,所述的物料压缩给料推进器的推进前方具有一输料压缩通道,所述的物料压缩给料推进器在所述输料压缩过程中完成往复运动,所述输料压缩通道的进料口连通所述料斗出口,所述压缩通道的出料口接生物质锅炉给料口。 A feed conveying device for a biomass boiler, including a hopper and a material compression feed propulsion device, characterized in that a fan-shaped gate puller to prevent arching is installed at the outlet of the hopper, and the material compression feed propulsion The device comprises at least one group of material compression feed propellers, each group of material compression feed propellers is composed of at least two material compression feed propellers, and the front of the material compression feed propellers There is a material delivery compression channel, the material compression feeding propeller completes the reciprocating motion during the material delivery compression process, the inlet of the material delivery compression channel is connected to the outlet of the hopper, and the outlet of the compression channel The feed port is connected to the feed port of the biomass boiler.
所述每一组中至少两台的物料压缩给料推进器前端的推进活塞上装有位置传感器,其往复推进的推进行程相同,但在同一时间点,同一组内所述的各物料压缩给料推进器在其所处的输料压缩通道内的推进位置不相同。 The push pistons at the front end of at least two material compression feed pushers in each group are equipped with position sensors, and their reciprocating push strokes are the same, but at the same time point, each material compression feed described in the same group The propelling positions of the propellers in the conveying material compression channels are different. the
所述输料压缩通道内设置有防回火装置、喷淋装置和阻尼装置。 An anti-tempering device, a spraying device and a damping device are arranged in the conveying material compression channel. the
所述物料压缩给料推进器动力提供来源于至少一组液压油缸。 The power supply of the material compression feeding propeller comes from at least one group of hydraulic oil cylinders. the
所述生物质锅炉中所称的生物质为灰色秸秆、黄色秸秆的生物质物料。 The biomass referred to in the biomass boiler refers to biomass materials of gray straw and yellow straw. the
本发明的优点是:可以实现全自动控制,通过顺序控制实现不间断送料给料,提高了给料系统的可靠性;送料环节少、故障率低、生产效率高、设备利用率高;占地面积小、厂房利用率高、节省投资;节能、环保;转动副和直线运动副少,使用和维护成本低;具有生产环境污染最小,能耗低等显著优点。 The advantages of the present invention are: full-automatic control can be realized, uninterrupted feeding can be realized through sequence control, and the reliability of the feeding system can be improved; there are few feeding links, low failure rate, high production efficiency, and high utilization rate of equipment; Small area, high plant utilization rate, saving investment; energy saving, environmental protection; fewer rotating pairs and linear motion pairs, low use and maintenance costs; minimal production environment pollution, low energy consumption and other significant advantages. the
附图说明 Description of drawings
图1为本发明结构示意图; Figure 1 is a schematic diagram of the structure of the present invention;
图2为本发明物料压缩给料装置结构俯视图; Figure 2 is a top view of the structure of the material compression feeding device of the present invention;
图3为本发明实施例二物料压缩给料装置结构俯视图; Figure 3 is a top view of the structure of the material compression feeding device in Embodiment 2 of the present invention;
图4为本发明实施例三物料压缩给料装置结构俯视图; Figure 4 is a top view of the structure of the material compression feeding device in Embodiment 3 of the present invention;
图5为本发明实施例四物料压缩给料装置结构俯视图。 Figure 5 is a top view of the structure of the material compression feeding device in Embodiment 4 of the present invention.
具体实施方式 Detailed ways
以下结合附图和具体实施方式对本发明作进一步的详细说明。 The present invention will be described in further detail below in conjunction with accompanying drawing and specific embodiment. the
如图1-5所示,图中标记1-14分别为:料斗1、扇形拨料器2、二次压缩室3、防回火装置4、自动喷淋灭火装置5、输料压缩通道6、阻尼块7、物料压缩给料推进器8,位置传感器9、物料压缩给料推进器10、物料压缩给料推进器11、物料压缩给料推进器12、物料压缩给料推进器13、物料压缩给料推进器14。 As shown in Figure 1-5, the marks 1-14 in the figure are: hopper 1, fan-shaped feeder 2, secondary compression chamber 3, anti-tempering device 4, automatic sprinkler fire extinguishing device 5, and conveying compression channel 6 , damping block 7, material compression feed propeller 8, position sensor 9, material compression feed propeller 10, material compression feed propeller 11, material compression feed propeller 12, material compression feed propeller 13, material The feed pusher 14 is compressed. the
实施例一:如图1所示,本实施例主要由料斗1、物料压缩给料推进器8和输料压缩通道6组成,整个系统由液压系统驱动,料斗1上安装有扇形拨料器2依靠液压执行元件绕铰接销摆动完成预压缩和破拱功能,料斗1与输料压缩通道6的铰接处为二次压缩室3,物料压缩给料推进器8前端的工作活塞上安装有位置传感器9,通过PLC或工业控制计算机自动控制,根据位置传感器9所反馈的数据自动完成多次往复推进,物料压缩给料推进器8在物料的推进过程中做直线往复工作将物料推入输料压缩通道6内,在输料压缩通道6内完成预压缩与给料的同时数次推动物料间歇性移动,经过数次往复推进动作后,将自料斗1进入输料压缩通道6的物料推进入锅炉内,实现物料的连续输送过程。 Embodiment 1: As shown in Figure 1, this embodiment is mainly composed of a hopper 1, a material compression feeding propeller 8 and a material delivery compression channel 6, the whole system is driven by a hydraulic system, and a fan-shaped material shifter 2 is installed on the hopper 1 Rely on the hydraulic actuator to swing around the hinge pin to complete the pre-compression and arch-breaking functions. The hinge of the hopper 1 and the material delivery compression channel 6 is the secondary compression chamber 3, and the working piston at the front end of the material compression feed pusher 8 is equipped with a position sensor. 9. Automatically controlled by PLC or industrial control computer, multiple reciprocating advances are automatically completed according to the data fed back by the position sensor 9. The material compression feeding pusher 8 performs linear reciprocating work during the material advancing process to push the material into the feeding compression In the channel 6, the pre-compression and feeding are completed in the conveying compression channel 6, and at the same time the material is pushed to move intermittently several times. After several times of reciprocating propulsion, the material entering the conveying compression channel 6 from the hopper 1 is pushed into the boiler. Inside, the continuous conveying process of materials is realized. the
输料压缩通道6内安装有防回火装置4、自动喷淋灭火装置5和阻尼装置7。防回火装置4是实现在推料过程中形成负压后防止回火的安全装置,自动喷淋灭火装置5是在防回火装置4失效或异常时采用的紧急处理装置,阻尼装置7用于在完成轻质的松散秸秆物料输送时增加阻尼完成二级压缩。 The anti-tempering device 4, the automatic sprinkler device 5 and the damping device 7 are installed in the conveying compression channel 6. The anti-tempering device 4 is a safety device that prevents backfire after negative pressure is formed during the pushing process, the automatic sprinkler fire extinguishing device 5 is an emergency treatment device when the anti-tempering device 4 fails or is abnormal, and the damping device 7 is used It is used to increase the damping to complete the secondary compression when conveying light and loose straw materials. the
如图2所示,本实施例所采用的是一组两台物料压缩给料推进器利用一液压油缸或马达驱动的,实现物料预压缩给料推进器10和物料压缩给料推进器11的驱动,两个物料压缩给料推进器根据前端的位置传感器9获得的数据往复推进,二者推进行程相同,方向相反,即二者在其所处的输料过程中的推进位置不相同,例如物料压缩给料推进器10在前进时,物料压缩给料推进器11处于后退状态,两个物料压缩给料推进器共同工作,来往交替,从而完成了压缩的物料持续进料。 As shown in Figure 2, what is used in this embodiment is a group of two material compression feed propellers driven by a hydraulic cylinder or a motor to realize the material precompression feed propeller 10 and the material compression feed propeller 11. Drive, the two material compression feeding propellers advance reciprocally according to the data obtained by the position sensor 9 at the front end. When the material compression feed propeller 10 is advancing, the material compression feed propeller 11 is in a backward state, and the two material compression feed propellers work together and alternately come and go, thereby completing the continuous feeding of compressed materials.
实施例二:如图3所示,本实施例采用的是一组三个物料压缩给料推进器来进行工作,物料压缩给料推进器12、物料压缩给料推进器13和物料料压缩给料推进器14根据位置传感器所获得的数据处于不同的工况中,即在同一时间点上,分别处于不同工作位置,各物料压缩给料推进器通过位置传感器9进行脉冲式的推进,进料时间各不相同,从而通过各物料压缩给料推进器的依次进料确保了向锅炉供料的连续性,此类多部物料压缩给料推进器的组合适用于物料输送料量要求大的锅炉。 Embodiment 2: As shown in Figure 3, what this embodiment adopts is a group of three material compression feeding thrusters to work, the material compression feeding thruster 12, the material compression feeding thruster 13 and the material compression feeding thruster. The material pusher 14 is in different working conditions according to the data obtained by the position sensor, that is, at the same time point, it is in different working positions respectively, and each material compression feed pusher is pulsed by the position sensor 9. The time is different, so that the sequential feeding of each material compression feed propeller ensures the continuity of feed to the boiler. The combination of multiple material compression feed propellers is suitable for boilers with large requirements for material delivery . the
实施例三:如图2和图4所示,将实施例一所示的两个物料压缩给料推进器并为一组,采用三组并列安装的方式进行工作,可以容纳更大的物料吞吐量。 Embodiment 3: As shown in Figure 2 and Figure 4, the two material compression feed propellers shown in Embodiment 1 are combined into one group, and three groups are installed side by side to work, which can accommodate greater material throughput quantity. the
实施例四:如图3和图5所示,将实施例二所示的三个物料压缩给料推进器并为一组,采用三组并列安装的方式进行工作,可以容纳比实施例三更大的物料吞吐量。 Embodiment 4: As shown in Figure 3 and Figure 5, the three material compression feeding propellers shown in Embodiment 2 are combined into one group, and three groups are installed side by side to work, which can accommodate more than Embodiment 3. Large material throughput. the
本领域技术人员显然可以理解到,根据锅炉对于不同生物质物料输送量的要求,选择两组或两组以上的物料压缩给料推进器组合使用,并且对于每组中物料压缩给料推进器的数量选择也可选择为不少于两台的组合方式,其中对于生物质原料的选择范围较广,例如对于稻草、麦草等黄色秸秆类无需破碎即可使用,对于棉杆等灰色秸秆只要经过初次破碎即可使用。 Those skilled in the art can obviously understand that, according to the boiler's requirements for different biomass material delivery volumes, two or more groups of material compression feed propellers are selected to be used in combination, and for each group of material compression feed propellers Quantity selection can also be selected as a combination of not less than two, and the selection range for biomass raw materials is relatively wide. For example, yellow straws such as rice straw and wheat straw can be used without crushing, and gray straws such as cotton stalks can be used after the initial Broken and ready to use. the
本发明的生物质给料输送装置的工作方式是是脉冲式的。因此当电厂使用本设备时,可以完成全自动化地将秸秆物料直接输送到锅炉入料口,从而不间断地连续供料。 The working mode of the biomass feeding conveying device of the present invention is pulse type. Therefore, when the power plant uses this equipment, the straw material can be directly transported to the boiler feed port fully automatically, so as to continuously feed the material without interruption. the
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210180591.6A CN102692032B (en) | 2012-06-04 | 2012-06-04 | Feeding conveying device for biomass boiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210180591.6A CN102692032B (en) | 2012-06-04 | 2012-06-04 | Feeding conveying device for biomass boiler |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102692032A CN102692032A (en) | 2012-09-26 |
| CN102692032B true CN102692032B (en) | 2014-07-30 |
Family
ID=46857659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210180591.6A Expired - Fee Related CN102692032B (en) | 2012-06-04 | 2012-06-04 | Feeding conveying device for biomass boiler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102692032B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105318316A (en) * | 2014-06-23 | 2016-02-10 | 天津市红鼎数控锅炉制造有限公司 | Numerical control boiler with fuel screening mechanism |
| CN104406169B (en) * | 2014-11-20 | 2017-01-04 | 北京京城环保股份有限公司 | A kind of burning feed arrangement of danger wastes |
| CN104990404A (en) * | 2015-06-23 | 2015-10-21 | 上海古蓝环境科技有限公司 | Viscous and dense material conveying system of rotary kiln |
| CN105498499B (en) * | 2016-01-11 | 2017-09-01 | 湖南鑫光新材料科技有限公司 | A kind of grey cigarette processing system persistently calcined for steel waste wood |
| CN108216960A (en) * | 2018-03-05 | 2018-06-29 | 农业部规划设计研究院 | A kind of pyrolytic carbon gas coproduction sealed feeder unit and its feed process |
| CN110671715A (en) * | 2019-11-13 | 2020-01-10 | 山东琦泉能源科技有限公司 | A continuous operation reciprocating furnace front feeding device and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2071540U (en) * | 1989-08-08 | 1991-02-20 | 朱学良 | Auto-feeding horizontal continuous charging centrifuge |
| DE4224021A1 (en) * | 1992-07-21 | 1994-01-27 | Gottfried Freiberger | Agricultural implement towed by tractor - comprises compressing device fed by archimedean worm and storage container for sheaves of cereal or fodder |
| CN201306730Y (en) * | 2008-11-21 | 2009-09-09 | 上海昂丰矿机科技有限公司 | Solid pumping device |
| CN102189702A (en) * | 2011-02-25 | 2011-09-21 | 聂忠海 | Material compressor and material compression method |
| CN202733931U (en) * | 2012-06-04 | 2013-02-13 | 朱宏敏 | Biomass boiler feeding conveyer |
-
2012
- 2012-06-04 CN CN201210180591.6A patent/CN102692032B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2071540U (en) * | 1989-08-08 | 1991-02-20 | 朱学良 | Auto-feeding horizontal continuous charging centrifuge |
| DE4224021A1 (en) * | 1992-07-21 | 1994-01-27 | Gottfried Freiberger | Agricultural implement towed by tractor - comprises compressing device fed by archimedean worm and storage container for sheaves of cereal or fodder |
| CN201306730Y (en) * | 2008-11-21 | 2009-09-09 | 上海昂丰矿机科技有限公司 | Solid pumping device |
| CN102189702A (en) * | 2011-02-25 | 2011-09-21 | 聂忠海 | Material compressor and material compression method |
| CN202733931U (en) * | 2012-06-04 | 2013-02-13 | 朱宏敏 | Biomass boiler feeding conveyer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102692032A (en) | 2012-09-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102692032B (en) | Feeding conveying device for biomass boiler | |
| CN202733931U (en) | Biomass boiler feeding conveyer | |
| CN202529571U (en) | Gravimetric pulse pneumatic conveyor | |
| CN203652620U (en) | Self-cleaning thrashing feeder | |
| CN103552774A (en) | Blockage prevention device of screw conveyor | |
| CN101758060A (en) | Method for innocent treatment of enteromorpha and equipment using same | |
| CN103241532A (en) | Electro-hydraulic movable three-way distributing valve | |
| CN203581697U (en) | Anti-blocking device of screw conveyer | |
| CN108216960A (en) | A kind of pyrolytic carbon gas coproduction sealed feeder unit and its feed process | |
| CN202529408U (en) | Intelligent electromechanical block-removing device for storage bin | |
| CN207365066U (en) | Move back and forth scraper plate combined pyrolytic device | |
| CN201159146Y (en) | Wet sludge conveyer | |
| CN103776046A (en) | Biomass boiler material storing and feeding method with screw rods pushed forwards and then rotated backwards | |
| CN103332477A (en) | Novel electro-hydraulic four-way material distribution valve | |
| CN220634700U (en) | Efficient energy-saving feed crushing system | |
| CN202924348U (en) | Belt conveying line with distributors | |
| CN207536653U (en) | A kind of New type material feed machine structure | |
| CN208233942U (en) | A kind of environmental protection ultra-wide intelligence rake teeth conveyer | |
| CN201539690U (en) | Multifunctional gas combination box | |
| CN105151742A (en) | Feeding and discharging system | |
| CN203048206U (en) | Tobacco shred cartoning system | |
| CN206735365U (en) | A kind of high-efficiency vacuum conveyer | |
| CN202329090U (en) | Special hydrogen push-palate furnace for LED (light-emitting diode) fluorescent material | |
| CN202022336U (en) | Fuel unpacking and transporting system for biomass power plant boiler | |
| CN207957037U (en) | A kind of intermittent point of row material-pulling device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhu Hongmin Inventor before: Zhu Hongmin Inventor before: Zhu Hongxing |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: ZHU HONGMIN ZHU HONGXING TO: ZHU HONGMIN |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHANGHAI ANGFENG MINE MACHINE SCIENCE AND TECHNOLO Free format text: FORMER OWNER: ZHU HONGMIN Effective date: 20150116 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150116 Address after: 201802 Shanghai City, Jiading District Nanxiang Town Xiang River Road No. 988 Patentee after: SHANGHAI ANGFENG MINERAL MACHINE TECHNOLOGY Co.,Ltd. Address before: 201802 Shanghai City, Jiading District Nanxiang Town Xiang River Road No. 988 Patentee before: Zhu Hongmin |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140730 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |