CN102691651B - Air compressor system saving energy test instrument - Google Patents
Air compressor system saving energy test instrument Download PDFInfo
- Publication number
- CN102691651B CN102691651B CN201210161191.0A CN201210161191A CN102691651B CN 102691651 B CN102691651 B CN 102691651B CN 201210161191 A CN201210161191 A CN 201210161191A CN 102691651 B CN102691651 B CN 102691651B
- Authority
- CN
- China
- Prior art keywords
- air compressor
- processor unit
- main processor
- saving energy
- compressor system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Abstract
The present invention relates to a kind of air compressor system saving energy test instrument.Object is to provide a kind of anti-interference, and be convenient for carrying, intelligentized air compressor system saving energy test instrument, its maximum feature is easy to carry, and shows various air compressor real time data and condition diagram, have more energy saving.The detection data of current air compressor are relatively single, the information intelligence of air compressor real-time running state and every index can not be realized, simultaneously due to the difference of each environment, also antijamming capability is not possessed, the present invention is achieved by following technical proposals: a kind of air compressor system saving energy test instrument, for portable casing, comprise power supply, integrated data acquisition module, Main Processor Unit, touch screen and temp controller, and be interconnected, external data simulation number is gathered by acquisition module, converting digital signal to through Main Processor Unit process is presented on touch screen, visual information and condition diagram are provided, the present invention is applicable to industry or civilian air compressor system saving energy test.
Description
Technical field
The present invention relates to the power test of air compressor, relate to a kind of air compressor system saving energy test instrument in particular.
Background technique
Air compressor ownership standard equipment class, be widely used in iron and steel, electric power, metallurgical, weaving, electronics, chemical industry, oil, mine, light industry, machine-building, papermaking is printed, means of transportation, food medicine, casting spraying, sea terminal, military project science and technology, automotive industry, Aero-Space, the fields such as Infrastructure, by detecting the working voltage of air compressor in real time, electric current wood, accumulation calculates the power consumption condition of air compressor, and rule of thumb situation utilizes electric energy loss difference that is unloaded before and after the frequency conversion of formulae discovery pneumatics and that run, judge its stability and working state.The detection data of current air compressor are relatively single, can not realize the information intelligence of air compressor real-time running state and every index, simultaneously due to the difference of each environment, also do not possess antijamming capability.
Therefore design invention is a kind of anti-interference, and be convenient for carrying, intelligentized air compressor system saving energy test instrument necessitates.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, there is provided a kind of programmed sequence of operations simple, low cost, a kind of air compressor system saving energy test instrument of intelligent power saving, its maximum feature is exactly that measure data precision is high, reduces energy waste, intellectualized operation, anti-interference and be convenient for carrying, make it reach intelligent, the demand of energy-saving test air compressor.
The object of the invention is to be achieved by following technical proposals:
A kind of air compressor system saving energy test instrument, be portable casing, comprise power supply, integrated data acquisition module, Main Processor Unit, touch screen and temp controller, described power supply is ABAP Adapter; Analog data signal that described integrated data acquisition module gathers, changes into digital data transmission to touch screen via Main Processor Unit analysing and processing and shows data variation and condition diagram; Described temp controller is connected with Main Processor Unit, it is characterized in that, described Main Processor Unit is integrated PLC intelligent numerical control device, and is integrated with microprocessor CPU, A/D converter, D/A converter, power transformer, internal memory and input/output port; Described Main Processor Unit is provided with terminal block, and connect power supply indicator, run indicator, alarm indicator lamp, reset button and buzzer, described temp controller is the electrical signal that process is changed by PT100 temperature transducer collecting temperature, is translated into the device of the digital signal that Main Processor Unit can identify.
Technique scheme is improved further, it is characterized in that, described integrated data acquisition module is made up of pressure transmitter, current transducer, voltage transmitter and PT100 temperature transmitter, and be provided with outside source input port, while the benefit of this programme is energy saving, the parts of original dispersion are focused in a module, solve the problem of the mutual interference in external signal source, and the problem of the excessive not Portable belt of detection facility volume, be convenient to outside source and synchronously input.
Technique scheme is improved further, it is characterized in that, described primary processor is integrated PLC digital control implement, and be integrated with A/D converter, D/A converter, buzzer, power transformer, internal memory, after the benefit of this programme is analogue signal and digital signal can be changed mutually through Intelligent treatment signal changed into the information displaying that can show on touch screen and the data of inside store.
Be improved further technique scheme, it is characterized in that, input/output port is USB interface, RS232 interface, COM COM1, COM2, COM3, and the benefit of this programme is conveniently to plug into external equipment and data conversion storage and printing.
Accompanying drawing explanation
Fig. 1 is air compressor system saving energy test instrument structural representation.
In Fig. 1: power supply 1, power supply indicator 2, integrated PLC intelligent numerical control device 3, R232 3-1, A/D digital to analog converter 3-2, D/A analog-digital converter 3-3, power transformer 3-4, COM 3-5, touch screen 4, USB 4-1, integrated data acquisition module 5, voltage transmitter 5-1, current transducer 5-2, pressure transmitter 5-3, temperature transducer 5-4, voltage input end mouth 5-5, 24v voltage output end mouth 5-6, 0V common wire 5-7, 4--20MA signal input port 5-8, voltage output end mouth 5-9, signal input port 5-10, temp controller 6, terminal block 7, reset button 7-1, buzzer 7-2, run indicator 7-3, alarm indicator lamp 7-4.
Embodiment
The object of the invention is to overcome the deficiencies in the prior art, there is provided a kind of programmed sequence of operations simple, low cost, a kind of air compressor system saving energy test instrument of intelligent power saving, its maximum feature is exactly that measure data precision is high, reduces energy waste, intellectualized operation, anti-interference and be convenient for carrying, make it reach intelligent, the demand of energy-saving test air compressor.
For the application of the present invention of understanding clearly, below in conjunction with accompanying drawing, invention is further elaborated.
Specific embodiment 1:
As shown in Figure 1, a kind of air compressor system saving energy test instrument is portable casing, comprises power supply 1, integrated data acquisition module 5, Main Processor Unit 3, touch screen 4 and temp controller 6, and described power supply 1 is ABAP Adapter; The analog data signal that described integrated data acquisition module 5 gathers, changes into digital signal via Main Processor Unit 3 analysing and processing and connects touch screen 4 and show data variation and condition diagram; Described temp controller 6 is connected with Main Processor Unit, it is characterized in that, described Main Processor Unit is integrated PLC intelligent numerical control device 3, and be integrated with microprocessor CPU, A/D digital to analog converter 3-2, D/A analog-digital converter 3-3, power transformer 3-4, internal memory, described integrated data acquisition module 5 forms 5-4 by pressure transmitter 5-3, current transducer 5-2, voltage transmitter 5-1 and PT100 temperature transducer, and is provided with outside source input port 5-5,5-6,5-7,5-8,5-9 and 5-10.
Convert outside 220V power supply 1 to 24V low voltage by the inner integrated power transformer 3-4 of integrated PLC intelligent numerical control device 3 to power as body power source, voltage transmitter 5-1, current transducer 5-2 and pressure transmitter 5-3 is by respective port (voltage input end mouth 5-5, 24V voltage output end mouth 5-6, 0V common wire 5-7, 4--20MA signal input port 5-8) gather air compressor data analog signal, described temperature transducer 5-4 accepts air compressor temperature data, data are passed to temp controller 6 and change into the discernible analogue signal of integrated PLC intelligent numerical control device 3, then convert the analogue signal of all collections to digital signal by D/A analog-digital converter 3-3 in integrated PLC intelligent numerical control device 3 and be transferred to touch screen 4 after treatment, and demonstrate real time data that is unloaded and that run and condition diagram.Described terminal block 7 connects power supply indicator 2, run indicator 7-3, alarm indicator lamp 7-4, reset button 7-1 and buzzer 7-2, and when data exception, buzzer 7-2 can sound the alarm and remind, and after closing reset button, stops buzzing.The every detection data obtained by USB port 4-1, R232 port 3-1, COM 3-5 connect external equipment export data and printing.
Claims (2)
1. an air compressor system saving energy test instrument is portable casing, comprises power supply, integrated data acquisition module, Main Processor Unit, touch screen and temp controller, and described power supply is ABAP Adapter; The analog data signal that described integrated data acquisition module gathers, changes into digital data transmission via Main Processor Unit analysing and processing and shows to touch screen; Described temp controller is connected with Main Processor Unit, it is characterized in that, described Main Processor Unit is integrated PLC intelligent numerical control device, and is integrated with microprocessor CPU, A/D converter, D/A converter, power transformer and internal memory; Described temp controller is the electrical signal that process is changed by PT100 temperature transducer collecting temperature, is translated into the device of the digital signal that Main Processor Unit can identify;
Described integrated data acquisition module is made up of pressure transmitter, current transducer, voltage transmitter and PT100 temperature transducer, and is provided with outside source input port.
2. a kind of air compressor system saving energy test instrument according to claim 1, it is characterized in that, described Main Processor Unit is provided with terminal block, and connects power supply indicator, run indicator, alarm indicator lamp, reset button and buzzer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210161191.0A CN102691651B (en) | 2012-05-23 | 2012-05-23 | Air compressor system saving energy test instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210161191.0A CN102691651B (en) | 2012-05-23 | 2012-05-23 | Air compressor system saving energy test instrument |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102691651A CN102691651A (en) | 2012-09-26 |
| CN102691651B true CN102691651B (en) | 2015-10-28 |
Family
ID=46857326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210161191.0A Active CN102691651B (en) | 2012-05-23 | 2012-05-23 | Air compressor system saving energy test instrument |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102691651B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104131972B (en) * | 2014-08-14 | 2016-06-22 | 江苏凯德电控科技有限公司 | A kind of refrigerator feed pump tester |
| CN109268248A (en) * | 2018-09-04 | 2019-01-25 | 钛柯电子科技（上海）有限公司 | Portable air compressor test device and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201087745Y (en) * | 2006-11-03 | 2008-07-16 | 哈尔滨通达工业环保自动化有限公司 | Portable on-line testing apparatus for efficiency and energy consumption of water pump units |
| CN201319228Y (en) * | 2008-10-31 | 2009-09-30 | 广东工业大学 | Comprehensive experiment device of testing system |
| CN101776068A (en) * | 2009-08-21 | 2010-07-14 | 重庆埃泰克能源科技有限公司 | Energy-saving intelligent control system and method for air compressor set |
| CN201896733U (en) * | 2010-12-03 | 2011-07-13 | 复盛实业(上海)有限公司 | Energy-saving diagnosis instrument for air compressor |
| CN202661561U (en) * | 2012-05-23 | 2013-01-09 | 上海昶嘉工业设备有限公司 | Energy conservation tester of air compressor system |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7016741B2 (en) * | 2003-10-14 | 2006-03-21 | Rosemount Inc. | Process control loop signal converter |
| JP2008185036A (en) * | 2008-03-24 | 2008-08-14 | Kobe Steel Ltd | Method of diagnosing degree of energy saving for compressor system |
-
2012
- 2012-05-23 CN CN201210161191.0A patent/CN102691651B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201087745Y (en) * | 2006-11-03 | 2008-07-16 | 哈尔滨通达工业环保自动化有限公司 | Portable on-line testing apparatus for efficiency and energy consumption of water pump units |
| CN201319228Y (en) * | 2008-10-31 | 2009-09-30 | 广东工业大学 | Comprehensive experiment device of testing system |
| CN101776068A (en) * | 2009-08-21 | 2010-07-14 | 重庆埃泰克能源科技有限公司 | Energy-saving intelligent control system and method for air compressor set |
| CN201896733U (en) * | 2010-12-03 | 2011-07-13 | 复盛实业(上海)有限公司 | Energy-saving diagnosis instrument for air compressor |
| CN202661561U (en) * | 2012-05-23 | 2013-01-09 | 上海昶嘉工业设备有限公司 | Energy conservation tester of air compressor system |
Non-Patent Citations (3)
| Title |
|---|
| 基于S7-300 PLC的空压机监控系统的设计;石进水等;《工矿自动化》;20090210(第2期);第51-53页 * |
| 空压机组电气控制系统的设计;张还;《自动化仪表》;20100420;第31卷(第4期);第34-36,40页 * |
| 触摸屏、PLC在空压机检测试验台中的应用;王立乾;《机械与电子》;20080824(第8期);第50-51,54页 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102691651A (en) | 2012-09-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102691651B (en) | Air compressor system saving energy test instrument | |
| CN204515026U (en) | A kind of device detecting electromagnetic radiation | |
| CN202661561U (en) | Energy conservation tester of air compressor system | |
| CN106092227A (en) | Liquid volume flow monitoring system based on three-stage amplifier and power supervisor | |
| CN202330330U (en) | Gas dew point measuring device based on humiture detection | |
| CN103713183A (en) | CVT embedded power-grid voltage harmonic-wave monitoring system | |
| CN205102775U (en) | Magnetism angle sensor based on MLX90316 | |
| CN106401936A (en) | Air compressor system energy conservation tester | |
| CN204439695U (en) | A kind of Intelligent digital multimeter of voice broadcast | |
| CN202486824U (en) | Counter | |
| CN202305075U (en) | Non-contact torque sensor | |
| CN205898291U (en) | Noise measuring mainboard and psophometer | |
| CN204287848U (en) | The digital dynamometry indicator of a kind of analog input | |
| CN204666602U (en) | A kind of portable formaldehyde testing equipment | |
| CN204422016U (en) | A kind of intelligent water-level meter | |
| CN204924447U (en) | Multi -functional intelligent temperature measurement device | |
| CN201917374U (en) | Wireless water level instrument | |
| CN203925478U (en) | Coiled tubing box cupling detects panel | |
| CN105203151A (en) | Industrial Internet of Things comprehensive test instrument | |
| CN203519720U (en) | Energy-saving type infrared induction intelligent distribution instrument | |
| CN203964953U (en) | A kind of industrial Internet of Things comprehensive tester | |
| CN203455032U (en) | Mining electromagnetic flow sensor | |
| CN202956431U (en) | CVT embedded power grid voltage harmonic wave monitoring system | |
| CN203203962U (en) | Portable Barkhausen noise stress detector based on embedded system | |
| CN201138521Y (en) | Wireless digital displacement pickup |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |