CN102690123A - Quick-drying explosion-proof castable and producing process thereof - Google Patents

Quick-drying explosion-proof castable and producing process thereof Download PDF

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Publication number
CN102690123A
CN102690123A CN2012101377010A CN201210137701A CN102690123A CN 102690123 A CN102690123 A CN 102690123A CN 2012101377010 A CN2012101377010 A CN 2012101377010A CN 201210137701 A CN201210137701 A CN 201210137701A CN 102690123 A CN102690123 A CN 102690123A
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CN
China
Prior art keywords
explosion
quick
mould material
drying anti
drying
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012101377010A
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Chinese (zh)
Inventor
马军强
孙顺
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LUOYANG KECHUANG REFRACTORIES CO Ltd
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LUOYANG KECHUANG REFRACTORIES CO Ltd
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Application filed by LUOYANG KECHUANG REFRACTORIES CO Ltd filed Critical LUOYANG KECHUANG REFRACTORIES CO Ltd
Priority to CN2012101377010A priority Critical patent/CN102690123A/en
Publication of CN102690123A publication Critical patent/CN102690123A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a castable used for an industrial furnace lining and a producing process thereof, and particularly relates to a quick-drying explosion-proof castable used for an industrial furnace lining and a producing process thereof. The producing process comprises four steps of raw material purchasing and testing, burdening, mixing and packaging. The producing process of the invention has the advantages of realizing quick-drying (rapid hardening) and fast stripping of the castable, and rapid baking without burst or explosion. With greatly shortened construction time and baking time, production pace is speeded up, a large quantity of energy is saved, emission of carbon dioxide and nitrogen oxide is significantly reduced and economic and social benefits are prominent.

Description

A kind of quick-drying anti-explosion mould material and production technique thereof
Technical field
The present invention relates to a kind of quick-drying anti-explosion mould material and production technique thereof, belong to technical field of refractory materials.
Background technology
Low cement deposit material (LCC) and ultra-low cement deposit material (ULCC) are used widely on Industrial Stoves such as process furnace, soaking pit, stoving oven, limestone kiln, rotary kiln, producer gas generator, heat treatment furnace owing to have HS, high-wearing feature, high resistance of heat shocks and excellent advantages such as resistance to fouling.
Secular in service at these Industrial Stoves, because effects such as airflow scouring, flue gas corrosion and mechanical wears, refractorily lined can be damaged.Be to improve the comprehensive work-ing life of furnace lining, need to stop production in good time, with mould material to furnace lining carry out light maintenance, in repair and overhaul.When the damage degree greatly when being difficult to repair or do not have the value of repairing, just need the integral replacing furnace lining.Generally, mould material natural curing demoulding after a day, natural air drying toasts two days later.Yet; The low porosity of mould material and the characteristics of high-compactness have caused the ventilation property of material own poor; Cause the water vapor that in bake process, produces to be difficult to smooth and easy, discharge timely; When vapor pressure surpass material self bear the limit time, furnace lining just can crack, peels off even burst, the generation of for this reason taking the measure of long-time (5~8 days) baker to prevent to burst usually.Obviously, this runs counter to the fast paceization of the desired Production Flow Chart of modern enterprise, and in addition, long-time baking also can waste energy, and causes serious economy loss.
Summary of the invention
For addressing the above problem; The present invention aims to provide a kind of quick-drying anti-explosion mould material and production technique thereof, can when Industrial Stoves sectional repair or integral replacing furnace lining, realize fast demoulding and quick baking; Thereby shorten brickwork, storing time, guarantee to produce and carry out quickly and safely.
For realizing above-mentioned purpose, the technical scheme that the present invention takes is: in mould material, add efficient setting accelerator Quilonum Retard and Lithium chloride (anhydrous), mould material is hardened rapidly in the time of weak point after construction, and produce enough demoulding strengths, realize fast demoulding; In mould material, add the detonation suppressor metallic aluminium powder, on the one hand, the reaction heat of metallic aluminium powder and water has strengthened demoulding strength; Improved the bursting strength limit; On the other hand, the slow effusion of reaction product hydrogen impels the inner little pore of equally distributed opening that forms of mould material, like this; In bake process, water vapour just can be discharged more smoothly; In mould material, add low-melting explosion-proof fiber, under lower storing temperature, this fiber promptly begins to soften, shrinks, melt, the small network pore of formation in the body of constructing, and its vapour passage of fetching boiling water alleviates internal stress, prevents explosion.
A kind of quick-drying anti-explosion mould material of the present invention, its component and content are:
Component granularity content (weight ratio)
Particulate material 8-5mm 10-30%
5-3mm 10-25%
3-1mm 10-30%
1-0mm 8-20%
Fine powder material 200 order 20-40%
Aluminous cement 200 order 2-8%
Silicon powder 3000 order 1-8%
Setting accelerator: comprise
Quilonum Retard 200 order 0.01-0.2%
Lithium chloride (anhydrous) 200 order 0.01-0.2%
Detonation suppressor: comprise
Metallic aluminium powder 200 order 0.01-0.3%
Explosion-proof fiber 0.01-0.2%
Tripoly phosphate sodium STPP 0.05-0.2%
In a kind of quick-drying anti-explosion mould material of the present invention, described particulate material is a kind of of alumina, mullite and flint clay or its arbitrary combination.
In a kind of quick-drying anti-explosion mould material of the present invention, described fine powder material is a kind of of alumina, kyanite and white fused alumina or its arbitrary combination, and fineness is all 200 orders.
In a kind of quick-drying anti-explosion mould material of the present invention, described aluminous cement is any one in aluminium 70 pure calcium aluminate cements, aluminium 75 pure calcium aluminate cements and aluminium 80 pure calcium aluminate cements, and fineness is all 200 orders.
In a kind of quick-drying anti-explosion mould material of the present invention, described setting accelerator is a kind of of Quilonum Retard and Lithium chloride (anhydrous) or both combinations.Specification is: content is all greater than 99%, and fineness is all 200 orders.
In a kind of quick-drying anti-explosion mould material of the present invention, a kind of or both combinations of described detonation suppressor metallic aluminium powder and the explosion-proof fiber of lower melting point.The metallic aluminium powder specification is: Al>99%, fineness 200 orders.Explosion-proof fiber dimensious is: long 3-5mm, diameter 20-50 μ m, fusing point 60-110 ℃;
In addition, the present invention also provides a kind of production technique of quick-drying anti-explosion mould material, may further comprise the steps:
The first step: starting material are prepared, and by GB starting material are tested;
Second step: burden process, by proportioning weighing, batching;
The 3rd step: compounding process, pour fine powder material, silicon powder, aluminous cement, setting accelerator and detonation suppressor into powerful formula stirrer pre-mixing 3-5 minute earlier, add particulate material again and mixed 3-5 minute;
The 4th step: packing, warehouse-in operation.
The beneficial effect that the present invention brings is: shortened demoulding curing time 1.: mould material can realize rapid solidification in construction in back 3 hours, and produces higher demoulding strength; 2. shortened furnace drying time: do not need natural curing can carry out quick baking after the mould material demoulding, toast and just can put into production use after 20 hours.3. realized the purpose of energy-conservation, reduction of discharging, synergy: mould material fast does the characteristic of (snap cure), fast demoulding, quick baking and blast protection/split; Not only reduced working strength of workers; Also practiced thrift the energy; And discharging, economic benefit and the obvious social benefit of carbonic acid gas and oxynitride have significantly been reduced.
Embodiment
Below in conjunction with specific embodiment the present invention is done further explain.
Embodiment 1
A kind of quick-drying anti-explosion mould material, its component and content are:
Component granularity content (weight ratio)
80 alumina 8-5mm 15%
5-3mm 18%
3-1mm 20%
1-0mm 12%
85 alumina, 200 orders 24.3%
Aluminium 70 pure calcium aluminate cements 200 orders 5%
Silicon powder 3000 orders 5%
Quilonum Retard 200 orders 0.02%
Metallic aluminium powder 200 orders 0.03%
Explosion-proof fiber 0.1%
Tripoly phosphate sodium STPP 0.15%
The production technique of present embodiment may further comprise the steps:
The first step: by prescription buying starting material, and starting material are tested, can come into operation after qualified by GB;
Second step: with 1 ton of single batch of batch mixing is principle, by the good all starting material of proportioning weighing;
The 3rd step: pour fine powder material, silicon powder, aluminium 70 pure calcium aluminate cements, Quilonum Retard, metallic aluminium powder and explosion-proof fiber into powerful formula stirrer pre-mixing 3-5 minute earlier, add 80 alumina particle material mixing 3-5 minute again;
The 4th step: packing, warehouse-in operation.
Embodiment 2
A kind of quick-drying anti-explosion mould material, its component and content are:
Component granularity content (weight ratio)
80 alumina 8-5mm 10%
5-3mm 10%
3-1mm 10%
Flint clay 1-0mm 12%
Mullite 8-5mm 5%
5-3mm 8%
3-1mm 10%
85 alumina, 200 orders 14.3%
Kyanite 200 orders 5%
White fused alumina 200 orders 5%
Aluminium 70 pure calcium aluminate cements 200 orders 6%
Silicon powder 3000 orders 4%
Quilonum Retard 200 orders 0.03%
Metallic aluminium powder 200 orders 0.02%
Explosion-proof fiber 0.06%
Tripoly phosphate sodium STPP 0.14%
The production technique of present embodiment is with embodiment 1.
Embodiment 3
A kind of quick-drying anti-explosion mould material, its component and content are:
Component granularity content (weight ratio)
Mullite 8-5mm 12%
5-3mm 18%
3-1mm 20%
1-0mm 15%
88 alumina, 200 orders 19.3%
Kyanite 200 orders 4%
Aluminium 75 pure calcium aluminate cements 200 orders 6%
Silicon powder 3000 orders 5%
Lithium chloride (anhydrous) 200 orders 0.02%
Metallic aluminium powder 200 orders 0.03%
Explosion-proof fiber 0.1%
Tripoly phosphate sodium STPP 0.15%
The same embodiment of the method for manufacture of present embodiment.

Claims (7)

1. quick-drying anti-explosion mould material, its component and content are:
Component granularity content (weight ratio)
Particulate material 8-5mm 10-30%
5-3mm 10-25%
3-1mm 10-30%
1-0mm 8-20%
Fine powder material 200 order 20-40%
Aluminous cement 200 order 2-8%
Silicon powder 3000 order 1-8%
Setting accelerator: comprise
Quilonum Retard 200 order 0.01-0.2%
Lithium chloride (anhydrous) 200 order 0.01-0.2%
Detonation suppressor: comprise
Metallic aluminium powder 200 order 0.01-0.3%
Explosion-proof fiber 0.01-0.3%
Tripoly phosphate sodium STPP 0.05-0.2%.
2. according to claims 1 described a kind of quick-drying anti-explosion mould material, it is characterized in that particulate material is a kind of of alumina, mullite and flint clay or its arbitrary combination.
3. according to claims 1 described a kind of quick-drying anti-explosion mould material, it is characterized in that fine powder material is a kind of of alumina, kyanite and white fused alumina or its arbitrary combination.
4. according to claims 1 described a kind of quick-drying anti-explosion mould material, it is characterized in that aluminous cement is any one in aluminium 70 pure calcium aluminate cements, aluminium 75 pure calcium aluminate cements and aluminium 80 pure calcium aluminate cements.
5. according to claims 1 described a kind of quick-drying anti-explosion mould material, it is characterized in that setting accelerator is a kind of of Quilonum Retard and Lithium chloride (anhydrous) or both combinations, its add-on is 0.01-0.2%.
6. according to claims 1 described a kind of quick-drying anti-explosion mould material, it is characterized in that a kind of of detonation suppressor metallic aluminium powder and the explosion-proof fiber of lower melting point or both combinations, its add-on is 0.01-0.3%.
7. according to the production technique of claims 1,2,3,4,5 or 6 described a kind of quick-drying anti-explosion mould material, it is characterized in that may further comprise the steps:
The first step: starting material are prepared, and by GB starting material are tested;
Second step: burden process, by proportioning weighing, batching;
The 3rd step: compounding process, pour fine powder material, silicon powder, aluminous cement, setting accelerator and detonation suppressor into powerful formula stirrer pre-mixing 3-5 minute earlier, add particulate material again and mixed 3-5 minute;
The 4th step: packing, warehouse-in operation.
CN2012101377010A 2012-04-27 2012-04-27 Quick-drying explosion-proof castable and producing process thereof Pending CN102690123A (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102838366A (en) * 2012-09-27 2012-12-26 云南楚雄诚鑫高温新材料有限公司 High-strength refractory casting material and preparation method thereof
CN103553665A (en) * 2013-10-23 2014-02-05 河北赢达工业炉工程材料有限公司 Corundum amorphous fireproof anti-explosive material capable of realizing quick furnace drying and application method thereof
CN103759537A (en) * 2014-01-17 2014-04-30 福建兴航机械铸造有限公司 Construction method for low-cement refractory castables at bottom of stepping heating furnace
CN104987096A (en) * 2015-07-17 2015-10-21 莱芜钢铁集团泰东实业有限公司 Steel ladle edge refractory castable
CN106631054A (en) * 2016-10-11 2017-05-10 洛阳万基炭素有限公司 High-strength wearproof corundum casting material and construction process thereof
CN106830953A (en) * 2017-02-17 2017-06-13 北京兰海金诚耐火材料有限责任公司 A kind of high-strength alkali-resistant refractory jetting material of wet method
CN107947081A (en) * 2017-12-22 2018-04-20 江苏华强电力设备有限公司 Explosion-proof waterproof and anticorrosion solid bus slot
CN108863416A (en) * 2018-08-23 2018-11-23 安徽瑞泰新材料科技有限公司 A kind of castable material for aluminum melting furnace and preparation method thereof
CN109020518A (en) * 2018-08-23 2018-12-18 安徽瑞泰新材料科技有限公司 Quick service castable and preparation method thereof is split in a kind of antiknock
CN109177266A (en) * 2018-08-31 2019-01-11 四川合电气科技有限公司 A kind of arc furnace cover production method
CN111018506A (en) * 2019-11-28 2020-04-17 浙江锦诚新材料股份有限公司 Anti-skinning spray coating for cement kiln preheater
CN111960831A (en) * 2020-08-21 2020-11-20 浙江锦诚新材料股份有限公司 Spray coating for cement kiln preheater
CN113511903A (en) * 2021-04-20 2021-10-19 苏州诺瑞达新材料科技有限公司 Quick baking castable containing Seakez and application thereof in aluminum industry

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JP2004307231A (en) * 2003-04-03 2004-11-04 Taiko Rozai Kk Castable refractory containing aliphatic polyester fiber
CN1746135A (en) * 2005-07-19 2006-03-15 中国地质大学(北京) Fire-proof pouring material of iron tap channel of blast-furnace and production thereof
CN1785908A (en) * 2005-11-03 2006-06-14 武汉钢铁(集团)公司 Refractory pouring material used for melten iron desulfur agitator
CN102115337A (en) * 2011-01-12 2011-07-06 长兴煤山新型炉料有限公司 Fast-setting castable for main runner for COREX furnace and production technology thereof

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Publication number Priority date Publication date Assignee Title
JP2004307231A (en) * 2003-04-03 2004-11-04 Taiko Rozai Kk Castable refractory containing aliphatic polyester fiber
CN1746135A (en) * 2005-07-19 2006-03-15 中国地质大学(北京) Fire-proof pouring material of iron tap channel of blast-furnace and production thereof
CN1785908A (en) * 2005-11-03 2006-06-14 武汉钢铁(集团)公司 Refractory pouring material used for melten iron desulfur agitator
CN102115337A (en) * 2011-01-12 2011-07-06 长兴煤山新型炉料有限公司 Fast-setting castable for main runner for COREX furnace and production technology thereof

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102838366A (en) * 2012-09-27 2012-12-26 云南楚雄诚鑫高温新材料有限公司 High-strength refractory casting material and preparation method thereof
CN102838366B (en) * 2012-09-27 2014-07-30 云南楚雄诚鑫高温新材料有限公司 High-strength refractory casting material and preparation method thereof
CN103553665A (en) * 2013-10-23 2014-02-05 河北赢达工业炉工程材料有限公司 Corundum amorphous fireproof anti-explosive material capable of realizing quick furnace drying and application method thereof
CN103553665B (en) * 2013-10-23 2015-03-25 河北赢达工业炉工程材料有限公司 Corundum amorphous fireproof anti-explosive material capable of realizing quick furnace drying and application method thereof
CN103759537A (en) * 2014-01-17 2014-04-30 福建兴航机械铸造有限公司 Construction method for low-cement refractory castables at bottom of stepping heating furnace
CN104987096A (en) * 2015-07-17 2015-10-21 莱芜钢铁集团泰东实业有限公司 Steel ladle edge refractory castable
CN106631054A (en) * 2016-10-11 2017-05-10 洛阳万基炭素有限公司 High-strength wearproof corundum casting material and construction process thereof
CN106830953A (en) * 2017-02-17 2017-06-13 北京兰海金诚耐火材料有限责任公司 A kind of high-strength alkali-resistant refractory jetting material of wet method
CN107947081A (en) * 2017-12-22 2018-04-20 江苏华强电力设备有限公司 Explosion-proof waterproof and anticorrosion solid bus slot
CN108863416A (en) * 2018-08-23 2018-11-23 安徽瑞泰新材料科技有限公司 A kind of castable material for aluminum melting furnace and preparation method thereof
CN109020518A (en) * 2018-08-23 2018-12-18 安徽瑞泰新材料科技有限公司 Quick service castable and preparation method thereof is split in a kind of antiknock
CN109177266A (en) * 2018-08-31 2019-01-11 四川合电气科技有限公司 A kind of arc furnace cover production method
CN111018506A (en) * 2019-11-28 2020-04-17 浙江锦诚新材料股份有限公司 Anti-skinning spray coating for cement kiln preheater
CN111018506B (en) * 2019-11-28 2022-08-26 浙江锦诚新材料股份有限公司 Anti-skinning spray coating for cement kiln preheater
CN111960831A (en) * 2020-08-21 2020-11-20 浙江锦诚新材料股份有限公司 Spray coating for cement kiln preheater
CN113511903A (en) * 2021-04-20 2021-10-19 苏州诺瑞达新材料科技有限公司 Quick baking castable containing Seakez and application thereof in aluminum industry

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Application publication date: 20120926