CN102677549A - Environment-friendly coated white board - Google Patents
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Abstract
The invention discloses an environment-friendly coated white board which sequentially comprises a board body paper bottom layer, a core layer, a surface layer, a bottom coated layer and a surface coated layer from bottom to top. The whiteness of the coated white board ranges from 78% to 88%, and the quantification of the coated white board ranges from 200g/m<2> to 450g/m<2>. The environment-friendly coated white board is characterized in that the board surface layer is made of recycled pulp from waste paper of old corrugated cartons OCC and uncolored wood pulp which are mixed, or is made of one of the recycled pulp from the waste paper of old corrugated cartons OCC and the uncolored wood pulp, the quantification of the board surface layer ranges from 40g/m<2> to 80g/m<2>, the quantification of each of the bottom coated layer and the surface coated layer ranges from 6g/m<2> to 20g/m<2>, and the total coating quantity ranges from 12g/m<2> to 40g/m<2>. The coated white board is mainly made of the unbleached recycle pulp of the waste paper, has the advantages of capabilities of saving wood resources and reducing beaching pollution, low production cost, fine printability, attractive appearance, high strength and the like, and can replace traditional coated kraft card boards and coated white-surface white boards to manufacture packaging cartons and folded cartons such as wine boxes, boxes for articles for daily life, healthcare product boxes, electronic product boxes and high-grade clothing boxes.
Description
Technical field
The invention belongs to the pulping and paper-making field, relate to a kind of environment-friendly type coating white board.
Background technology
Good looking appearance, be fit to various colored printings, with waste paper regenerated slurry be main raw material the application of coated white paperboard (claiming the folded box cardboard again) in the high-grade goods packing more and more widely.For the whiteness that makes coated white paperboard reach consumer wants (is claimed brightness again; The positive whiteness of standard GB/T 10335.4-2004 regulation high-class product and Grade A is respectively and is higher than 80% and 78%); At present the coated white paperboard on the domestic and international market all uses a large amount of bleached wood pulps or/and high whiteness office waste paper bleaching deinking recycled pulp in the surface layer of cardboard body paper, and consumption is generally at 20-60g/m
2, see figure-1.But, use bleached pulp not only to increase the cost of material of coated white paperboard in a large number, also increased the pollution of bleaching process to environment.
Analyze from the paper technology aspect, the whiteness of coated white paperboard not only relies on the coated board body paper, also relies on the synergic whitening effect between coating weight and coating composition and component.Improving coatings chemistry is the important means that paper industry is made high-whiteness coated paper.Through retrieval, find that on July 2nd, 2008, openly (publication number: patent of invention CN101210399A) can be practiced thrift the white slurry of 20-50% in the coated white paperboard through in coating, adding the composite titanium dioxide Chinese white that contains titanium dioxide of 15-65 part.But, add the manufacturing cost that expensive special composite titanium dioxide has increased coated white paperboard.The environment-friendly type of being made by the cardboard that does not contain bleached pulp that the invention discloses a kind of economic environmental protection, suitable various colored printings is coated with white board and manufacturing approach thereof.
Summary of the invention
The objective of the invention is to overcome the prior art deficiency, providing a kind of is the environment-friendly type coating white board that basic paper (body paper) is produced through pigment application with the environment-friendly type cardboard that does not contain bleached pulp.
The present invention realizes that the technical scheme of purpose is following:
A kind of environment-friendly type coating white board by supreme coated board body paper, priming coat, the finishing coat of comprising successively in the end, quantitatively is 200-450g/m
2, said coated board body paper comprises bottom, sandwich layer, surface layer, it is characterized in that: said surface layer mix by the waste paper regenerated slurry of old carton OCC and true qualities wood pulp or one of form, quantitatively be 40-80g/m
2The quantitative of priming coat and finishing coat is 6-20g/m
2, the coating total amount is 12-40g/m
2,
The coating solid content of said priming coat is between 50-70%, and its prescription comprises that following component and mass fraction thereof are following:
The solid content of the coating of said finishing coat is between 50-70%, and its prescription comprises that following component and ratio of quality and the number of copies thereof are:
And, the equal painting bottom coating in said coated board both sides, finishing coat.
And said coated board body paper bottom one of is mixed perhaps by old newspaper/outdated magazine deinking slurry and old carton OCC recycled pulp and forms, and quantitatively is 40-100g/m
2
And, said sandwich layer mix by the waste paper regenerated slurry of old newspaper recycled pulp, mixed waste paper recycled pulp and OCC or one of form, quantitatively be 30-230g/m
2
And, the face lining is arranged between said sandwich layer and the surface layer, said lining mix by old newspaper/outdated magazine recycled pulp, deinking of Waste Newspaper slurry and the waste paper regenerated slurry of OCC or one of form, quantitatively be 0-110g/m
2
And the whiteness of said coated white paperboard is 78-88%.
And, between the surface layer and priming coat of bodystock paper, carrying out the top sizing of surface layer, resin added is 0-6g/m
2
And, in the coating of priming coat and finishing coat, also comprising conventional coating additive, coating additive comprises micro-antifoaming agent, dispersant, lubricant, water repellent agent.
And, below bottom, carrying out applying glue, resin added is 0-5g/m
2
Advantage of the present invention and good effect are:
1, the present invention utilizes the characteristic of coated white paperboard sandwich construction, and the coating of adopt optimizing improves the optical property and the printability of bodystock paper, is the main raw material high-intensity coated board body paper of manufacturing paper with pulp with waste paper regenerated slurry, practices thrift timber resources.The coated white paperboard of the present invention's design has been saved expensive bleached pulp, and not only cost of material is low, and reduces bleaching and pollute, and belongs to the environmental protection type packing material.
2, the present invention utilizes coating neutralization to be coated with the synergic whitening effect of each component of interlayer, has realized adopting conventional coated paper pigment calcium carbonate and the kaolin coated white paperboard with the lower higher whiteness of coating weight low-cost production.Because total coating weight is less, generally at 30g/m
2About, reduced pigment coated negative effect to the coated white paperboard mechanical property, kept the high-intensity characteristic of coated white paperboard.
3, the present invention does not have rigid requirement to the raw material of primary coat and painting coating, in the coating of different coating, can use the pigment of different qualities.Simultaneously, the present invention replaces the expensive synthetic latex of part as adhesive with the starch of cheap environmental protection in bottom-coating, brightening agent OBA only in investment precoat, use and also consumption less, further reduced the production cost of coated white paperboard.
4, the economic environmental protection of coated white paperboard of the present invention, good looking appearance, be fit to various colored printings, can replace traditional coating craft paper and coating fine flour white board to make high-grade corrugated case and packing carton such as commodity box, health products box, wine box, electronic product box, high-grade clothing box etc. in the printing packaging field.
Description of drawings
Fig. 1 is the coated white paperboard structural representation of 4 layers of at present general fine flour production of domestic and international paper-making industry; Wherein, 1-1: coating layer-finishing coat, quantitatively 6-18g/m
2, 1-2: coating layer-priming coat, quantitatively 6-18g/m
2, 1-3: surface layer-bleached wood pulp/mixing office waste paper bleaching deinking recycled pulp, quantitatively 20-60g/m
2, 1-4: face lining-deinking of Waste Newspaper slurry/outdated magazine deinking slurry/OCC recycled pulp, quantitatively 30-80g/m
2, 1-5: sandwich layer-old newspaper/mixed waste paper/OCC recycled pulp, quantitatively 30-220g/m
2, 1-6: the bottom-waste paper regenerated slurry of deinking of Waste Newspaper slurry/OCC, quantitatively 50-90g/m
2
Fig. 2 is 3 layers of environment-friendly type coating white board structural representation that does not contain the production of bleached pulp of the present invention; Wherein, 2-1: coating layer-finishing coat, quantitatively 6-20g/m
2, 2-2: coating layer-priming coat, quantitatively 6-20g/m
2, 2-3: the waste paper regenerated slurry of bleached wood pulp/OCC of surface layer-not, quantitatively 50-80g/m
2, 2-5: sandwich layer-old newspaper/OCC waste paper/mixed waste paper recycled pulp, 40-230g/m
2, 2-6: bottom-deinking of Waste Newspaper slurry/outdated magazine deinking slurry/OCC recycled pulp, quantitatively 50-90g/m
2
Fig. 3 is 4 layers of environment-friendly type coating white board structural representation that does not contain the production of bleached pulp of the present invention, wherein, and 3-1: coating layer-finishing coat, quantitatively 6-20g/m
2, 3-2: coating layer-priming coat, quantitatively 6-20g/m
2, 3-3: the waste paper regenerated slurry of bleached wood pulp/OCC of surface layer-not, quantitatively 50-80g/m
2, 3-4: the face lining-waste paper regenerated slurry of old newspaper recycled pulp/OCC, quantitatively 30-110g/m
2, 3-5: sandwich layer-old newspaper/OCC waste paper/other waste paper regenerated slurries, quantitatively 30-200g/m
2, 3-6: the bottom-waste paper regenerated slurry of deinking of Waste Newspaper recycled pulp/OCC, quantitatively 50-90g/m
2
The specific embodiment
Understanding for the ease of those skilled in the art further specifies the present invention below in conjunction with embodiment, and following embodiment is illustrative, is not the qualification to protection domain of the present invention.
A kind of with the cardboard that does not the contain bleached pulp environment-friendly type coating white board that to be basic paper produce through pigment application, comprise the bodystock paper of manufacturing paper with pulp, bodystock paper is carried out top sizing, on the cardboard body paper of applying glue, carries out primary coat, carries out face with finishing coat coating and be coated with bottom coating.Said coated white paperboard quantitatively be 200-450g/m
2, contain starch in the said bottom coating, contain fluorescent whitening agent in the said finishing coat coating, the coating layer total amount is 12-40g/m
2, whiteness is 78-88%.Use solid content to carry out applying glue as the applying glue liquid of 8-18% at the back side of coated board, said back side applying glue liquid mainly by starch and PVAC polyvinylalcohol form, the PVA quality is the 3-8% of starch quality, back side glue application layer quantitatively is 0-6g/m
2For reducing cost, can adopt 55 grades of cheap grinding calcium carbonates in the bottom-coating of said coating.
The body paper of coated white paperboard according to the invention comprises surface layer, sandwich layer and bottom.Said surface layer by the waste paper regenerated slurry of the higher OCC of chemical pulp content and not bleached wood pulp (replacing the bleached wood pulp in traditional coated white paperboard surface layer) mix or one of form; To improve the surface strength and the mechanical property of coated white paperboard, the quantitative of said surface layer is 40-80g/m
2Said sandwich layer mainly increases the thickness and the deflection of white board, adopt price is lower, bulk is higher, content of mechanical pulp is higher waste paper regenerated slurry such as old newspaper, outdated magazine, mixed waste paper and the old carton of OCC to mix or one of form, quantitatively be 40-230g/m
2Between said surface layer and the sandwich layer face lining can be arranged, the face lining mix by old newspaper/outdated magazine recycled pulp, deinking of Waste Newspaper slurry and the waste paper regenerated slurry of OCC or one of form, quantitatively be 0-110g/m
2Said bottom adopts deinking of Waste Newspaper slurry, outdated magazine deinking slurry and the OCC recycled pulp is mixed or one of form, quantitatively be 40-90g/m
2, with the suitable outward appearance of improving the coated white paperboard back side.
Between the surface layer and priming coat of bodystock paper, promptly before coating, carry out top sizing at said bodystock paper, resin added is 0-6g/m
2, applying glue liquid comprises starch and glue sizing auxiliary agent such as alkyl succinic anhydride (ASA), alkyl ketene dimer (AKD), and sizing agent content is the 0-12% of starch quality, and the applying glue fluid solid content is at 8-18%.
And, in the coating of priming coat and finishing coat, also comprising conventional coating additive, coating additive comprises micro-antifoaming agent, dispersant, lubricant, water repellent agent.
And, curl for fear of cardboard, below bottom, carry out applying glue, the solid content of said glue application layer applying glue liquid is 8-18%, and its key component comprises starch and PVAC polyvinylalcohol, and the PVA mass fraction is the 2-8% of starch quality, and resin added is 0-5g/m
2
Use 3 layers of cardboard that does not contain bleached pulp to produce 250g/m as bodystock paper
2Coated white paperboard:
What figure the-2nd, the present invention designed is the coated white paperboard that bodystock paper is produced with 3 layers of cardboard that does not contain bleached pulp, and the process program that is adopted is:
(1) uses triple-lap net former to manufacture paper with pulp and quantitatively be 215g/m
2The bodystock paper that does not contain bleached pulp, wherein:
Surface layer: not bleaching the waste paper regenerated slurry of needlebush chemical pulp, 80% old carton OCC by 20% and mix and form, quantitatively is 60g/m
2
Sandwich layer: being made up of 45% old newspaper recycled pulp, 40% mixed waste paper recycled pulp, the waste paper regenerated slurry of 15% old carton OCC, quantitatively is 95g/m
2
Bottom: being made up of 100% deinking of Waste Newspaper recycled pulp, quantitatively is 60g/m
2
(2) with applying glue equipment applying glue is carried out in the cardboard front and handled, applying glue liquid is made up of starch and glue sizing auxiliary agent alkyl succinic anhydride (ASA), and wherein the ASA quality accounts for 5% of starch quality, and the applying glue fluid solid content is 12%, and resin added is 3g/m
2
(3) with coating apparatus and bottom coating the unbeached board of applying glue is carried out surperficial primary coat, said layer bottom coating solid content is 61%, and coating weight is 13g/m
2, its prescription comprises following component and mass fraction thereof (conventional according to coated paper industry, as to be 100 parts of calculating with coating pigment calcium carbonate commonly used and kaolinic quality sum, down together) as follows:
(4) with coating apparatus and finishing coat coating the unbeached board of primary coat is carried out surface and be coated with, the solid content of said finishing coat coating is 61%, and coating weight is 17g/m
2, its prescription comprises that following component and ratio of quality and the number of copies thereof are:
(5) with applying glue equipment applying glue is carried out at the cardboard back side, the solid content of back side applying glue liquid is 12%, and its key component comprises starch and PVAC polyvinylalcohol, and the PVA mass fraction is 5% of a starch quality, and back side resin added is 3.0g/m
2
(6) behind dry, soft calendaring, obtain whiteness and be 81.7 ± 1% coated white paperboard.
Embodiment 2:
With 4 layers of 350g/m that does not contain the bodystock paper production of bleached pulp
2Coated white paperboard
Figure the-3rd, the coated white paperboard that 4 layers of bodystock paper of usefulness of the present invention are produced, the process program that is adopted is:
(1) with the four folded net formers quantitative 315g/m that manufactures paper with pulp
2The bodystock paper that does not contain bleached pulp, wherein:
Surface layer: not bleaching the waste paper regenerated slurry of needlebush chemical pulp, 80% old carton OCC by 20% and mix and form, quantitatively is 60g/m
2
Lining: being mixed and formed by 80% old newspaper recycled pulp, the waste paper regenerated slurry of 20%OCC, quantitatively is 95g/m
2
Sandwich layer: being made up of 50% old newspaper recycled pulp, 40% mixed waste paper recycled pulp, the waste paper regenerated slurry of 10%OCC, quantitatively is 100g/m
2
Bottom: being made up of 100% deinking of Waste Newspaper recycled pulp, quantitatively is 60g/m
2,
(2) with applying glue equipment applying glue is carried out in the cardboard front and handled, applying glue liquid is made up of starch and glue sizing auxiliary agent alkyl succinic anhydride (ASA), and wherein the ASA quality accounts for 5% of starch quality, and the applying glue fluid solid content is 12%, and resin added is 3g/m
2
(3) with coating apparatus and precoating coating the unbeached board of applying glue is carried out surperficial primary coat, said bottom coating solid content is 61%, and coating weight is 13g/m
2, its prescription comprises that following component and mass fraction thereof are following:
(4) with coating apparatus and painting coating the unbeached board of primary coat is carried out surface and be coated with, the solid content of said finishing coat coating is 61%, and coating weight is 17g/m
2, its prescription comprises that following component and ratio of quality and the number of copies thereof are:
(5) with applying glue equipment applying glue is carried out at the cardboard back side, the solid content of back side applying glue liquid is 12%, and its key component comprises starch and PVAC polyvinylalcohol, and the PVA mass fraction is 5% of a starch quality, and back side resin added is 3.0g/m
2
(6) behind dry, soft calendaring, obtain whiteness and be 81.9 ± 1% coated white paperboard.
All raw materials are the commercially available prod among the above embodiment, all belong to the paper grade (stock) chemicals, except that specified otherwise; Indicate that the composition of function all has the generality of field of papermaking, do not have particularity, be techniques well known; Do not list details; But all can not influence implementation of the present invention, employed apparatus for coating is this area usual means, no specific (special) requirements.The coated board body paper that does not contain bleached pulp among the present invention is not meant with bleaching waste paper regenerated slurry and primary colors wood pulp and one of mixes perhaps the brown cardboard of manufacturing paper with pulp.Coated white paperboard the key technical indexes such as following table-1 that the present invention produces.The coated white paperboard technical indicator that relates in the table 1 is all according to the definition among the GB/T 10335.4-2004, and detection method does not have special implication with the record in the GB.
Table-1: the environment-friendly type coating white board the key technical indexes that the present invention produces.
| The coated white paperboard performance quantitative | 250g/m 2 | 350g/m 2 |
| Whiteness (brightness), % | ≥80％ | ≥80％ |
| Lateral stiffness, mN.m | ≥2.5 | ≥6.8 |
| PPS print surface roughness, um | ≤2.0 | ≤2.0 |
| Print gloss, % | ≥88 | ≥88 |
| Ink absorption, % | 15-30 | 15-30 |
Claims (9)
1. an environment-friendly type coating white board by supreme coated board body paper, priming coat, the finishing coat of comprising successively in the end, quantitatively is 200-450g/m
2, said coated board body paper comprises bottom, sandwich layer, surface layer, it is characterized in that: said surface layer mix by the waste paper regenerated slurry of old carton OCC and true qualities wood pulp or one of form, quantitatively be 40-80g/m
2The quantitative of priming coat and finishing coat is 6-20g/m
2, the coating total amount is 12-40g/m
2,
The coating solid content of said priming coat is between 50-70%, and its prescription comprises that following component and mass fraction thereof are following:
The solid content of the coating of said finishing coat is between 50-70%, and its prescription comprises that following component and ratio of quality and the number of copies thereof are:
2. environment-friendly type coating white board according to claim 1 is characterized in that: the equal painting bottom coating in said coated board both sides, finishing coat.
3. environment-friendly type according to claim 1 coating white board is characterized in that: said coated board body paper bottom one of is mixed perhaps by old newspaper/outdated magazine deinking slurry and old carton OCC recycled pulp and forms, and quantitatively is 40-100g/m
2
4. environment-friendly type according to claim 1 coating white board is characterized in that: said sandwich layer mix by the waste paper regenerated slurry of old newspaper recycled pulp, mixed waste paper recycled pulp and OCC or one of form, quantitatively be 30-230g/m
2
5. environment-friendly type coating white board according to claim 1; It is characterized in that: the face lining is arranged between said sandwich layer and the surface layer; Said lining mix by old newspaper/outdated magazine recycled pulp, deinking of Waste Newspaper slurry and the waste paper regenerated slurry of OCC or one of form, quantitatively be 0-110g/m
2
6. environment-friendly type coating white board according to claim 1, it is characterized in that: the whiteness of said coated white paperboard is 78-88%.
7. environment-friendly type coating white board according to claim 1, it is characterized in that: between the surface layer and priming coat of bodystock paper, carry out the top sizing of surface layer, resin added is 0-6g/m
2
8. environment-friendly type coating white board according to claim 1, it is characterized in that: in the coating of priming coat and finishing coat, also comprise conventional coating additive, coating additive comprises micro-antifoaming agent, dispersant, lubricant, water repellent agent.
9. environment-friendly type coating white board according to claim 1, it is characterized in that: below bottom, carry out applying glue, resin added is 0-5g/m
2
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| CN103437232A (en) * | 2013-07-01 | 2013-12-11 | 浙江永泰纸业集团股份有限公司 | High-grade coating white paper board production process |
| CN103572666A (en) * | 2012-07-20 | 2014-02-12 | 北越纪州制纸株式会社 | Coated white paperboard |
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