CN102676971A - Preparation method for composite coating of outer surface of nodular cast iron pipe - Google Patents

Preparation method for composite coating of outer surface of nodular cast iron pipe Download PDF

Info

Publication number
CN102676971A
CN102676971A CN2012101477841A CN201210147784A CN102676971A CN 102676971 A CN102676971 A CN 102676971A CN 2012101477841 A CN2012101477841 A CN 2012101477841A CN 201210147784 A CN201210147784 A CN 201210147784A CN 102676971 A CN102676971 A CN 102676971A
Authority
CN
China
Prior art keywords
ceramic coating
cast iron
coating
raw material
tube outer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2012101477841A
Other languages
Chinese (zh)
Other versions
CN102676971B (en
Inventor
信绍广
李军
朱伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xinxing Ductile Iron Pipes Co Ltd
Original Assignee
Xinxing Ductile Iron Pipes Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xinxing Ductile Iron Pipes Co Ltd filed Critical Xinxing Ductile Iron Pipes Co Ltd
Priority to CN201210147784.1A priority Critical patent/CN102676971B/en
Publication of CN102676971A publication Critical patent/CN102676971A/en
Application granted granted Critical
Publication of CN102676971B publication Critical patent/CN102676971B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Coating By Spraying Or Casting (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The invention discloses a preparation method for a composite coating of an outer surface of a nodular cast iron pipe, belonging to the technical field of corrosion inhibition of a metal material. The preparation method comprises the following steps of: (1) pretreating the outer surface of the nodular cast iron pipe; (2) the spray coating of a ceramic coating: uniformly mixing a ceramic coating raw material, and spraying the ceramic coating raw material on the outer surface of the nodular cast iron pipe by adopting flame spraying equipment, wherein the weight of the ceramic coating on the outer surface of the nodular cast iron pipe is 80-300g/m<2>, the diameter of the powder of the mixing ceramic coating raw material is 5-60 microns; the mixing ceramic coating raw material comprises Al2O3, TiO2 and Cr2O3; and (3) coating a hole sealing finishing coat. As the ceramic coating prepared by the invention has low porosity, the ceramic coating has better corrosion resistance performance; the ceramic coating has stronger binding capacity with a substrate and good wear resistance performance, can be suitable for severe environments and is low in manufacturing cost; and the hole sealing finishing coat can further increase the corrosion resistance performance of the ceramic coating.

Description

A kind of preparation method of spheroidal graphite cast iron tube outer surface compound coating
Technical field
The invention belongs to metallic material corrosion and suppress technical field.
Background technology
It is spelter coating the most widely that the hot spray coating of metal current pipeline is used, though spelter coating has better dynamic electro-chemical protection performance, spelter coating has the following shortcoming:
One of which, the porosity of Zn coating is higher, weakens its antiseptic property;
They are two years old; In conventional atmospheric environment, Zn coating corrosion product mainly is made up of the zinc oxide that is insoluble in water, alkali formula zinc hydroxide and subcarbonate, and this type of corrosion product has certain self-enclosed ability and intercepts the intrusion of corrosive mediums such as moisture; But in the higher environment of chloride ion content; Loosened, be easy to dissolved villaumite compound rapidly and replace because the intrusion of cl ions, Zn coatingsurface are insoluble in the corrosion products such as carbonate of water, corrosion product also can cause coating foaming simultaneously; Lower adhesive force of coatings, cause coating that spot corrosion, non-uniform corrosion take place easily and shorten its anticorrosion life-span.
Its three, Zn coating and metallic matrix bonding force are relatively poor, damaged peeling phenomenon appears in the back of on the production line track, rolling easily;
Its four, the Zn coating hardness is lower, its hardness is about HRC about 20, wearing and tearing appear in the easy deformation slippage when receiving the bump of various external force, impact and friction, reduce its protective capacities greatly.
Though the Zn coating has above-mentioned shortcoming, in general applied environment, spelter coating satisfies request for utilization and forms and be first-selected coating, and in the environment of some inclement conditions, spelter coating just can not satisfy its request for utilization.Such as the pipeline of in the Desertification environment, installing,, require the pipeline top coating to have good wear resistance and corrosion resistance transporting, depositing and install and use of the impact of process midium or long term through wind-engaging sand.
Summary of the invention
The technical problem that the present invention will solve provides a kind of preparation method of spheroidal graphite cast iron tube outer surface compound coating, and the ceramic coating porosity of the present invention's preparation is low, so antiseptic property is better; Ceramic coating and matrix bond ability are stronger, and wear resistance can be applicable to severe environment well, and cost of manufacture is low; The sealing of hole finish(ing) coat can further improve the Corrosion Protection of ceramic coating.
The technical scheme that the present invention taked is: a kind of preparation method of spheroidal graphite cast iron tube outer surface compound coating may further comprise the steps:
(1) spheroidal graphite cast iron tube outer surface pre-treatment;
(2) spraying ceramic coat: the ceramic coating raw materials mix is even, adopt flame plating equipment that the ceramic coating raw material is sprayed at the spheroidal graphite cast iron tube outer surface, the ceramic coating weight on the spheroidal graphite cast iron tube outer surface is 80~300g/m 2, ceramic coating raw material powder diameter is 5~60 microns; The ceramic coating raw material is made up of following material by mass percentage: Al 2O 330~70%, TiO 21~20%, surplus is Cr 2O 3
(3) apply the sealing of hole finish(ing) coat
Promptly apply organic or inorganic paint at the ceramic coating outside surface, thickness of coating layer is 70~150 microns.
Ceramic coating weight on the preferred spheroidal graphite cast iron tube outer surface is 180g/m 2
Flame plating comprises general flame plating, HVOF and HVAF.
Adopt flame spray powder coating equipment, oxide ceramic powder is heated remelting, be sprayed at pipe surface, form the wear-resistant ceramic protective coating, have Al in the weave construction of its coating 2O 3Alloy phase, Cr 2O 3Alloy phase and a small amount of TiO 2Alloy phase, Al 2O 3Alloy phase and Cr 2O 3Alloy phase alternately exists, the collaborative Al that brought into play 2O 3The anti-adhesive wear performance and the Cr of alloy phase 2O 3The abrasive wear resistance performance of alloy phase, the TiO in the coating 2The alloy phase compact structure can stop up the hole in the ceramic coating, reduces the porosity of ceramic coating, has strengthened the self-enclosed effect of coating, makes coating improve greatly in the corrosion resisting property in corrosion later stage.
Adopt the beneficial effect that technique scheme produced to be:
The ceramic coating porosity of the present invention's preparation is low, so antiseptic property is better; Ceramic coating and matrix bond ability are stronger, and wear resistance can be applicable to severe environment well, and cost of manufacture is low; The sealing of hole finish(ing) coat can further improve the Corrosion Protection of ceramic coating.
1. Al 2O 3And Cr 2O 3The alloy powder wide material sources, price is lower, and producer is easy to prepare the powder that satisfies composition and granularity requirements as requested, is used for the spraying abrasion-proof ceramic coating, so the abrasion-proof ceramic coat economic and practical is good and easy to implement.
2. the ceramic coating wear and corrosion behavior is good, suitable being applied in the erosion corrosion environment such as Desertification, and the abrasion-proof ceramic coat hardness that is sprayed is 3 times of pure Zn coating approximately, its wear resistance and corrosion resistance obviously is superior to pure Zn coating and ZnAl alloy coat, long service life; Ceramic coating porosity of the present invention is lower than pure Zn coating.
3, spheroidal graphite cast iron tube outer surface compound coating of the present invention also comprises the sealing of hole finish(ing) coat, can prevent the influence of ceramic coating internal void to the ceramic coating antiseptic property.
Embodiment
Embodiment 1
A kind of preparation method of spheroidal graphite cast iron tube outer surface compound coating may further comprise the steps:
(1) spheroidal graphite cast iron tube outer surface pre-treatment: to cast-iron pipe and pipe fitting surface treatment, remove impurity such as descaling, oil, water, dust before the thermospray.
(2) spraying ceramic coat: the ceramic coating raw materials mix is even; Adopt supersonic velocity flame plating equipment that the ceramic coating raw material is sprayed at the spheroidal graphite cast iron tube outer surface, supersonic velocity flame plating equipment comprises flame plating rifle, powder feeder, air compressor machine, oxygen and acetylene gas pipeline system etc.;
Ceramic coating weight on the spheroidal graphite cast iron tube outer surface is 180g/m 2, ceramic coating raw material powder diameter is 5 microns; The ceramic coating raw material is made up of following material by mass percentage: Al 2O 330%, TiO 220%, Cr 2O 350%.
Hardness value >=the HRC 67 of ceramic coating.
(3) apply the sealing of hole finish(ing) coat
Apply epoxy resin at the ceramic coating outside surface, the thickness of epoxy resin layer is 70 microns.
Embodiment 2
A kind of preparation method of spheroidal graphite cast iron tube outer surface compound coating may further comprise the steps:
(1) spheroidal graphite cast iron tube outer surface pre-treatment: to cast-iron pipe and pipe fitting surface treatment, remove impurity such as descaling, oil, water, dust before the thermospray.
(2) spraying ceramic coat: the ceramic coating raw materials mix is even; Adopt flame plating equipment that the ceramic coating raw material is sprayed at the spheroidal graphite cast iron tube outer surface, flame plating equipment comprises flame plating rifle, powder feeder, air compressor machine, oxygen and acetylene gas pipeline system etc.;
Ceramic coating weight on the spheroidal graphite cast iron tube outer surface is 80g/m 2, ceramic coating raw material powder diameter is 60 microns; The ceramic coating raw material is made up of following material by mass percentage: Al 2O 370%, TiO 210%, Cr 2O 320%.
Hardness value >=the HRC 65 of ceramic coating.
(3) apply the sealing of hole finish(ing) coat
Apply resol at the ceramic coating outside surface, the thickness of resol layer is 150 microns.
Embodiment 3
A kind of preparation method of spheroidal graphite cast iron tube outer surface compound coating may further comprise the steps:
(1) spheroidal graphite cast iron tube outer surface pre-treatment: to cast-iron pipe and pipe fitting surface treatment, remove impurity such as descaling, oil, water, dust before the thermospray.
(2) spraying ceramic coat: the ceramic coating raw materials mix is even; Adopt HVOF equipment that the ceramic coating raw material is sprayed at the spheroidal graphite cast iron tube outer surface, HVOF equipment comprises flame plating rifle, powder feeder, air compressor machine, oxygen and acetylene gas pipeline system etc.;
Ceramic coating weight on the spheroidal graphite cast iron tube outer surface is 240g/m 2, ceramic coating raw material powder diameter is 30 microns; The ceramic coating raw material is made up of following material by mass percentage: Al 2O 347%, TiO 23%, Cr 2O 350%.
Hardness value >=the HRC 69 of ceramic coating.
(3) apply the sealing of hole finish(ing) coat
Apply epoxy resin at the ceramic coating outside surface, the thickness of epoxy resin layer is 120 microns.
Embodiment 4
A kind of preparation method of spheroidal graphite cast iron tube outer surface compound coating may further comprise the steps:
(1) spheroidal graphite cast iron tube outer surface pre-treatment: to cast-iron pipe and pipe fitting surface treatment, remove impurity such as descaling, oil, water, dust before the thermospray.
(2) spraying ceramic coat: the ceramic coating raw materials mix is even; Adopt flame plating equipment that the ceramic coating raw material is sprayed at the spheroidal graphite cast iron tube outer surface, flame plating equipment comprises flame plating rifle, powder feeder, air compressor machine, oxygen and acetylene gas pipeline system etc.;
Ceramic coating weight on the spheroidal graphite cast iron tube outer surface is 300g/m 2, ceramic coating raw material powder diameter is 15 microns; The ceramic coating raw material is made up of following material by mass percentage: Al 2O 345%, TiO 21%, Cr 2O 354%.
Hardness value >=the HRC 68 of ceramic coating.
(3) apply the sealing of hole finish(ing) coat
Apply phosphagel phosphaljel at the ceramic coating outside surface, the thickness of phosphoric acid aluminium lamination is 70 microns.

Claims (2)

1. the preparation method of a spheroidal graphite cast iron tube outer surface compound coating is characterized in that: may further comprise the steps:
(1) spheroidal graphite cast iron tube outer surface pre-treatment;
(2) spraying ceramic coat: the ceramic coating raw materials mix is even, adopt flame plating equipment that the ceramic coating raw material is sprayed at the spheroidal graphite cast iron tube outer surface, the ceramic coating weight on the spheroidal graphite cast iron tube outer surface is 80~300g/m 2, said ceramic coating raw material powder diameter is 5~60 microns; Said ceramic coating raw material is made up of following material by mass percentage: Al 2O 330~70%, TiO 21~20%, surplus is Cr 2O 3
(3) apply the sealing of hole finish(ing) coat
Promptly apply organic or inorganic paint at the ceramic coating outside surface, thickness of coating layer is 70~150 microns.
2. the preparation method of a kind of spheroidal graphite cast iron tube outer surface compound coating as claimed in claim 1 is characterized in that: the ceramic coating weight on the spheroidal graphite cast iron tube outer surface is 180g/m 2
CN201210147784.1A 2012-05-14 2012-05-14 Preparation method for composite coating of outer surface of nodular cast iron pipe Active CN102676971B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210147784.1A CN102676971B (en) 2012-05-14 2012-05-14 Preparation method for composite coating of outer surface of nodular cast iron pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210147784.1A CN102676971B (en) 2012-05-14 2012-05-14 Preparation method for composite coating of outer surface of nodular cast iron pipe

Publications (2)

Publication Number Publication Date
CN102676971A true CN102676971A (en) 2012-09-19
CN102676971B CN102676971B (en) 2014-11-26

Family

ID=46809511

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201210147784.1A Active CN102676971B (en) 2012-05-14 2012-05-14 Preparation method for composite coating of outer surface of nodular cast iron pipe

Country Status (1)

Country Link
CN (1) CN102676971B (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103146907A (en) * 2013-03-25 2013-06-12 南京梅山冶金发展有限公司 Cold-rolled high-temperature furnace roller covered with oxide ceramic coating
CN103373033A (en) * 2012-04-17 2013-10-30 新兴铸管股份有限公司 Zn-Al-Mg-RE pseudo-alloy coating and preparation method thereof
CN103465549A (en) * 2013-07-26 2013-12-25 天津大学 Thermal barrier coating including anti-thermal corrosion transition bottom layer and preparation method thereof
CN103938145A (en) * 2013-01-20 2014-07-23 江苏兆龙电气有限公司 Preparation method for metal ceramic material with copper liquor corrosion resistance
CN106439260A (en) * 2016-12-07 2017-02-22 大连圣洁热处理科技发展有限公司 Nodular cast iron pipe with compound layer structure and preparation method thereof
CN106425332A (en) * 2016-12-09 2017-02-22 大连圣洁真空技术开发有限公司开发区分公司 Tubular productsurface treatment process
CN106498329A (en) * 2016-12-07 2017-03-15 大连圣洁热处理科技发展有限公司 A kind of composite bed ductile iron pipe and preparation method thereof
CN106521479A (en) * 2016-12-13 2017-03-22 大连圣洁热处理科技发展有限公司 Manufacturing method of titanium plate comprising composite layer
CN106702368A (en) * 2016-12-13 2017-05-24 大连圣洁热处理科技发展有限公司 Composite-layer metal plate
CN106764121A (en) * 2016-12-08 2017-05-31 大连圣洁热处理科技发展有限公司 A kind of water transferring line process of surface treatment
CN107051839A (en) * 2017-02-14 2017-08-18 广东欧珀移动通信有限公司 Method for preparing a metal fitting, metal fitting and mobile terminal
CN108796357A (en) * 2018-07-12 2018-11-13 佛山市高明康得球铁有限公司 A kind of preparation method of the composite material comprising spheroidal graphite cast-iron
CN114101007A (en) * 2021-11-30 2022-03-01 国铭铸管股份有限公司 Method for reducing lining cracks of nodular cast iron pipe

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4141743A (en) * 1977-10-31 1979-02-27 Dresser Industries, Inc. Thermal spray powdered composite

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4141743A (en) * 1977-10-31 1979-02-27 Dresser Industries, Inc. Thermal spray powdered composite

Non-Patent Citations (9)

* Cited by examiner, † Cited by third party
Title
《WEAR》 20001231 D.I.Pantelis,et al. Tribological behaviour of plasma-sprayed Al2O3 coatings under severe wear conditions 第237卷, *
D.I.PANTELIS,ET AL.: "Tribological behaviour of plasma-sprayed Al2O3 coatings under severe wear conditions", 《WEAR》, vol. 237, 31 December 2000 (2000-12-31) *
KAI YANG,ET AL.: "Microstructure and mechanical properties of Al2O2-Cr2O3 composite coatings produced by atmospheric plasma spraying", 《SURFACE & COATINGS TECHNOLOGY》, vol. 206, 6 September 2011 (2011-09-06) *
L.C.ERICKSON,ET AL.: "Correlations between microstructural parameters,micromechanical properties and wear resistance of plasma sprayed ceramic coatings", 《WEAR》, vol. 250, 31 December 2001 (2001-12-31) *
SOO HAENG CHO,ET AL.: "Corrosion behavior of plasma-sprayed Al2O3-Cr2O3 coatings in hot lithium molten salt", 《JOURNAL OF NUCLEAR MATERIALS》, vol. 399, 31 December 2010 (2010-12-31) *
任靖日 等: "Al2O3-40%TiO2和Cr2O3等离子喷涂层的摩擦磨损特性", 《摩擦学学报》, vol. 20, no. 1, 29 February 2000 (2000-02-29) *
国家质量监督检验检疫总局: "《热喷涂 粉末 成分和供货技术条件》", 1 January 2003, article "2" *
肖卫东 等: "等离子喷涂Al2O3-TiO2涂层的干摩擦磨损特性", 《江南大学学报(自然科学版)》, vol. 8, no. 1, 28 February 2009 (2009-02-28) *
马章林: "TiO2含量对Al2O3陶瓷涂层性能的影响", 《材料开发与应用》, vol. 12, no. 6, 31 December 1997 (1997-12-31) *

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103373033A (en) * 2012-04-17 2013-10-30 新兴铸管股份有限公司 Zn-Al-Mg-RE pseudo-alloy coating and preparation method thereof
CN103373033B (en) * 2012-04-17 2016-03-30 新兴铸管股份有限公司 Zn-Al-Mg-RE pseudo alloy coating and preparation method thereof
CN103938145A (en) * 2013-01-20 2014-07-23 江苏兆龙电气有限公司 Preparation method for metal ceramic material with copper liquor corrosion resistance
CN103938145B (en) * 2013-01-20 2016-02-17 江苏兆龙电气有限公司 The preparation method of the corrosion of resistance to copper cermet material
CN103146907A (en) * 2013-03-25 2013-06-12 南京梅山冶金发展有限公司 Cold-rolled high-temperature furnace roller covered with oxide ceramic coating
CN103465549A (en) * 2013-07-26 2013-12-25 天津大学 Thermal barrier coating including anti-thermal corrosion transition bottom layer and preparation method thereof
CN106498329A (en) * 2016-12-07 2017-03-15 大连圣洁热处理科技发展有限公司 A kind of composite bed ductile iron pipe and preparation method thereof
CN106439260A (en) * 2016-12-07 2017-02-22 大连圣洁热处理科技发展有限公司 Nodular cast iron pipe with compound layer structure and preparation method thereof
CN106764121A (en) * 2016-12-08 2017-05-31 大连圣洁热处理科技发展有限公司 A kind of water transferring line process of surface treatment
CN106764121B (en) * 2016-12-08 2019-03-26 大连圣洁热处理科技发展有限公司 A kind of water transferring line process of surface treatment
CN106425332A (en) * 2016-12-09 2017-02-22 大连圣洁真空技术开发有限公司开发区分公司 Tubular productsurface treatment process
CN106425332B (en) * 2016-12-09 2018-08-17 大连圣洁真空技术开发有限公司开发区分公司 A kind of tube surfaces treatment process
CN106521479A (en) * 2016-12-13 2017-03-22 大连圣洁热处理科技发展有限公司 Manufacturing method of titanium plate comprising composite layer
CN106702368A (en) * 2016-12-13 2017-05-24 大连圣洁热处理科技发展有限公司 Composite-layer metal plate
CN107051839A (en) * 2017-02-14 2017-08-18 广东欧珀移动通信有限公司 Method for preparing a metal fitting, metal fitting and mobile terminal
CN108796357A (en) * 2018-07-12 2018-11-13 佛山市高明康得球铁有限公司 A kind of preparation method of the composite material comprising spheroidal graphite cast-iron
CN114101007A (en) * 2021-11-30 2022-03-01 国铭铸管股份有限公司 Method for reducing lining cracks of nodular cast iron pipe
CN114101007B (en) * 2021-11-30 2023-02-17 国铭铸管股份有限公司 Method for reducing lining cracks of nodular cast iron pipe

Also Published As

Publication number Publication date
CN102676971B (en) 2014-11-26

Similar Documents

Publication Publication Date Title
CN102676971B (en) Preparation method for composite coating of outer surface of nodular cast iron pipe
CN201193758Y (en) Electrochemical alloy nano-coating anti-corrosion insulation pipe
CN105463444B (en) Preparation method applied to sinking roller and the wear-resistant composite coating of the resistance to corrode of stabilizing roller
CN103090118A (en) Wear-resisting and corrosion-resisting alloy coating long and thin composite tube and production method thereof
CN102102203B (en) Preparation method of corrosion resistant FeAl intermetallic compound-based composite structure coating
CN103967425A (en) Abrasion-resistant and corrosion-resistant bimetal composite oil pipe completely coated with coating
CN102604448A (en) Material used for metal anti-corrosion coating
CN104060147B (en) Corrosion-resistant finishes and its preparation method
CN104043821A (en) Corrosion-resisting powder for spraying and preparation method thereof
CN106591761B (en) Method for preparing composite coating resisting molten metal erosion
CN102796983A (en) Sealant of supersonic-speed flame sprayed iron-based amorphous coating and application of sealant
CN102181812B (en) Composite coating and spray coating method thereof, and composite structure roller
CN203114187U (en) Abrasion-resistant and corrosion-resistant dual-metal composite oil pipe fully covered with coatings
CN105499108A (en) Process for coating surfaces of metal components with composite anticorrosion coatings
CN103088341A (en) Composite coating for preventing automobile brake caliper from wear and corrosion
CN107523780B (en) Composite protective coating of sink roller for hot dip plating and preparation method
CN208328675U (en) A kind of heavy-d uty system bridge pad with graphene zinc
CN115386840B (en) Corrosion-resistant wear-resistant ZnNiAl coating and spraying method thereof
CN104120376B (en) Corrosion-resistant roller and manufacture method thereof
CN102864454A (en) Anti-abrasion and anti-corrosion composite coating for automobile brake caliper
CN102618785A (en) Cr13 alloy composite coating material of metal pipe, and coating spraying method thereof
CN102492917B (en) Thermal spraying method of gas-guide tube of deduster
CN105131782A (en) Anticorrosive building material and preparation method thereof
CN101748354B (en) Spray method of composite coating resisting corrosive wear of zinc solution
CN105152618A (en) Anti-corrosion composite and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant