CN102672778B - Panel coating production line - Google Patents

Panel coating production line Download PDF

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Publication number
CN102672778B
CN102672778B CN201210188072.4A CN201210188072A CN102672778B CN 102672778 B CN102672778 B CN 102672778B CN 201210188072 A CN201210188072 A CN 201210188072A CN 102672778 B CN102672778 B CN 102672778B
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CN
China
Prior art keywords
roller
sheet
coating
conveying
coating roller
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CN201210188072.4A
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Chinese (zh)
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CN102672778A (en
Inventor
李茂纯
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重庆什木坊门业有限公司
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Priority to CN201210188072.4A priority Critical patent/CN102672778B/en
Publication of CN102672778A publication Critical patent/CN102672778A/en
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Publication of CN102672778B publication Critical patent/CN102672778B/en

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Abstract

The invention relates to a roll coating production system, and in particular relates to a panel coating production line. The panel coating production line comprises a control cabinet with a PLC (Programmable Logic Controller) control sheet, a conveying device controlled by the control cabinet, a plane sander, a side surface sand mill, a deduster, a roll coating machine, a side surface roll coating machine and a drying lamp, wherein the conveying device provides a conveying and operating rail for a panel; the panel is operated on the roller of the conveying device; and the rollers on the panel feeding ends of the side surface sand mill and the side surface roll coating machine are aslant installed on the rail of the conveying device, so that the side surface, which needs to be processed, of the panel automatically approaches to the side surface sand mill or the side surface roll coating machine. Because of the structure, the roll coating production system has the advantages that the production efficiency is improved, the occupied land of enterprise workshops is reduced, the enterprise manpower cost and the enterprise production cost are lowered, and meanwhile, the flexible production of the non-standard piece panel is realized.

Description

Sheet material paint line

Technical field

The present invention relates to the roller coating production system to sheet material roller coating, specifically a kind of sheet material paint line of enhancing productivity, dwindling working shop of enterprise floor space and reducing enterprise's production cost.

Technical background

The door of selling on existing market, door pocket, door sleeve and wall corner line, they are all to form openpore sheet material after solid wood board moulding or composite board moulding, openpore sheet material more successively through sand milling, dedusting, upper putty, sand milling, japanning decorate, laggard introduction industry or sheet material market after air-dry and packing in slow curing room.The sheet material also having need to be processed by paster before japanning.In existing art production process, necessary exposure-processed is also necessary, conventionally all adopts baking box or barn that light fixture is installed to realize.These explained hereafter, we are referred to as sheet material roller coating production technology, and the equipment that wherein used is sheet material roller coating production equipment.

Existing roller coating production equipment comprises plane sander, dust removal machine, for spraying the flush coater of putty or paint, sheet material edge adopts the mode of hand spray to realize comprehensive decoration of sheet material.In actual production process, be all generally that same step operation equipment needed thereby is a workshop, by artificial upper and lower equipment, to produce with transporting into different workshops, this just needs the factory building of a large amount of artificial and a large amount of areas to drop into.Above-mentioned various machine generally all comprises motor, casing, driving-belt and apparatus for work, and driving-belt and apparatus for work are by their operations of driven by motor.

While adopting the said equipment and explained hereafter sheet material, not only need a large amount of inputs factory building artificial and a large amount of areas to drop into, and in process of production, a large amount of sand milling dust enter workshop, pollute whole workshop, have reduced the quality of workshop air.Workman is in to the spraying process of paint, and the time of contact of workman and paint is longer, easily makes workman suffer from pneumoconiosis, workman's work under bad environment, and workman's health degree is affected, and production efficiency is low, and the use cost of enterprise is higher.

In sum, in use, workshop building input and human input are larger for the sheet material roller coating production equipments such as the door of prior art, door pocket, door sleeve and wall corner line, and production efficiency is low, and the use cost of enterprise is high.

Summary of the invention

For the problems referred to above, the object of this invention is to provide a kind of sheet material paint line of enhancing productivity, dwindling working shop of enterprise floor space and reducing enterprise's production cost.

For realizing the technical scheme that the object of the invention adopts, be: a kind of sheet material paint line, wherein: comprise the switch board with PLC control strip, the conveying device of being controlled by switch board, plane sander, side sand mill, dust removal machine, coating roller, side coating roller and drying lamp, described conveying device provides conveying orbit to sheet material, and sheet material moves on the cylinder of conveying device; The drum-inclined at the sheet material feed end place of side sand mill and side coating roller is arranged on the track of conveying device, the automatically close side sand mill in side or side coating roller that sheet material need to be processed.

Wherein on the track running direction along conveying device, be provided with

Plane sander a, this plane sander a is for smooth to a plane sand milling of sheet material;

Side sand mill a, described side sand mill a is arranged on the orbit left side of conveying device, and this side sand mill a is for smooth to the left surface sand milling of sheet material;

Side sand mill b, described side sand mill b is arranged on orbit the right of conveying device, and this side sand mill b is for smooth to the right flank sand milling of sheet material;

Described side sand mill a and side sand mill b arranged in dislocation are at track the right and left of conveying device.

Dust removal machine a, this dust removal machine a is sanded the dust on face for sweeping clean sheet material;

Side coating roller a, described side coating roller a is arranged on the orbit left side of conveying device, and this side coating roller a is for the left surface roller coating putty to sheet material;

Side coating roller b, described side coating roller b is arranged on orbit the right of conveying device, and this side coating roller b is for the right flank roller coating putty to sheet material;

Described side coating roller a and side coating roller b arranged in dislocation are at track the right and left of conveying device.

Coating roller a, this coating roller a is for the plane roller coating putty to sheet material.Drying lamp a, this drying lamp a is for being cured the putty on sheet material.

Side coating roller c, described side coating roller c is arranged on the orbit left side of conveying device c, and this side coating roller c is for the left surface roller coating paint to sheet material;

Side coating roller d, described side coating roller d is arranged on orbit the right of conveying device, and this side coating roller d is for the right flank roller coating paint to sheet material;

Described side coating roller c and side coating roller d arranged in dislocation are at track the right and left of conveying device;

Coating roller b, this coating roller b is for the plane roller coating paint to sheet material.

Drying lamp b, this drying lamp b is for being cured the paint on sheet material.

When needs carry out roller coating production to sheet material, switch board is controlled conveying device operation, sheet material openpore is placed on the cylinder of conveying device, sheet material openpore moves on the orbit of conveying device, sheet material openpore moves to the plane sander a by switch board controlling run successively, side sand mill a, side sand mill b carries out the first plane and two sides frosted, the dust removal machine a that then sheet material openpore moves to by switch board controlling run carries out dedusting, sheet material openpore moves to the side coating roller a by switch board controlling run more successively, side coating roller b, coating roller a carries out the first plane and two sides putty roller coating and spraying, after this sheet material openpore moves to drying lamp a by switch board controlling run and carries out putty and solidify, then sheet material openpore moves to the side coating roller c by switch board controlling run successively again, side coating roller d, coating roller b paints roller coating and spraying, the drying lamp b that last sheet material openpore moves to switch board controlling run carries out paint curing, realizing three roller coating of sheet material openpore produces.

When needs are produced the roller coating of sheet material openpore another side, switch board is controlled conveying device operation, sheet material openpore after the roller coating of above-mentioned three faces is produced is placed on the cylinder of conveying device, this sheet material openpore moves on the orbit of conveying device, the plane sander a that first sheet material openpore moves to by switch board controlling run carries out the second plane frosted, now switch board control side sand mill a and side sand mill b are out of service, then the dust removal machine a that sheet material openpore moves to by switch board controlling run carries out dedusting, sheet material openpore reruns and to the coating roller a by switch board controlling run, carries out the second plane putty and spray, after this sheet material openpore moves to drying lamp a by switch board controlling run and carries out putty and solidify, then the coating roller b that sheet material openpore moves to by switch board controlling run again carries out the second plane paint spraying, the drying lamp b that last sheet material openpore moves to switch board controlling run carries out paint curing, realizing the second plane roller coating of sheet material openpore produces.

Due to said structure, the present invention has realized the roller coating of the sheet materials such as opposite house, door pocket, door sleeve and wall corner line and has produced, due to various device is connected into production line, significantly dwindle working shop of enterprise floor space, simultaneously due to stroke production line, do not need a large amount of human inputs, and reduced workman by the labour intensity of sheet material carrying, not carrying between each operation, also just shortened the production time, in fact improved and given birth to raising and the dwindling of area of mill site of producing efficiency, production efficiency and also just reduced enterprise's production cost.。

Accompanying drawing explanation

The non-limiting embodiment that device of the present invention can provide by accompanying drawing further illustrates.

Accompanying drawing 1 is structure flow chart of the present invention.

The structure flow chart that accompanying drawing 2 is further embodiment of this invention.

The structure flow chart that accompanying drawing 3 is further embodiment of this invention.

The structure flow chart that accompanying drawing 4 is further embodiment of this invention.

Accompanying drawing 5 is the main TV structure schematic diagram of side of the present invention coating roller roller coating place.

Accompanying drawing 6 is the plan structure schematic diagram of side of the present invention coating roller roller coating place.

In figure: 1, switch board; 2, conveying device; 3, plane sander a; 4, side sand mill a; 5, side sand mill b; 6, dust removal machine a; 7, side coating roller a; 8, side coating roller b; 9, coating roller a; 10, drying lamp a; 11, side coating roller c; 12, side coating roller d; 13, coating roller b; 14, drying lamp b; 15, side coating roller e; 16, side coating roller f; 17, coating roller c; 18 paster workbench a; 19, drying lamp c; 20, automatic turnover machine a; 21, plane sander b; 22, dust removal machine b; 23 coating roller d; 24, drying lamp d; 25, automatic turnover machine b; 26, coating roller e; 27, paster workbench b; 28, drying lamp e; 29, automatic turnover machine c; 30, coating roller f; 31, drying lamp f; 32, slow curing room; 33, housing; 34, feed belt; 35 sheet material pinch rollers; 36, roller bearing mounting blocks; 37, roller bearing; 38, motor; 39, roller coating material cavity; 40, opening; 41, rotating shaft; 42, bearing; 43, contiguous block; 44, limited block; 45, connecting rod; 46, back-moving spring; 47, roller coating material collection groove; 48, roller coating material collection chamber; 49, through hole; 50, handle; 51, hold-down screw; 52, holder; 53, semiaxis; 54, sheet material.

The specific embodiment

Below in conjunction with drawings and Examples, the invention will be further described:

Referring to accompanying drawing 1, it is the first embodiment of the present invention, sheet material paint line in accompanying drawing, wherein: comprise the switch board 1 with PLC control strip, the conveying device 2 of being controlled by switch board 1, plane sander, side sand mill, dust removal machine, coating roller, side coating roller and drying lamp, described conveying device 2 provides conveying orbit to sheet material, and sheet material moves on the cylinder of conveying device 2; The drum-inclined at the sheet material feed end place of side sand mill and side coating roller is arranged on the track of conveying device 2, the automatically close side sand mill in side or side coating roller that sheet material need to be processed.

Wherein on the track running direction along conveying device 2, be provided with plane sander a3, this plane sander a3 is for smooth to a plane sand milling of sheet material;

Side sand mill a4, described side sand mill a4 is arranged on the orbit left side of conveying device 2, and this side sand mill a4 is for smooth to the left surface sand milling of sheet material;

Side sand mill b5, described side sand mill b5 is arranged on orbit the right of conveying device 2, and this side sand mill b5 is for smooth to the right flank sand milling of sheet material;

Described side sand mill a4 and side sand mill b5 arranged in dislocation are at track the right and left of conveying device 2.

Dust removal machine a6, this dust removal machine a6 is sanded the dust on face for sweeping clean sheet material;

Side coating roller a7, described side coating roller a7 is arranged on the orbit left side of conveying device 2, and this side coating roller a7 is for the left surface roller coating putty to sheet material;

Side coating roller b8, described side coating roller b8 is arranged on orbit the right of conveying device 2, and this side coating roller b8 is for the right flank roller coating putty to sheet material;

Described side coating roller a7 and side coating roller b8 arranged in dislocation are at track the right and left of conveying device 2.

Coating roller a9, this coating roller a9 is for the plane roller coating putty to sheet material.

Drying lamp a10, this drying lamp a10 is for being cured the putty on sheet material.

Side coating roller c11, described side coating roller c11 is arranged on the orbit left side of conveying device c11, and this side coating roller c11 is for the left surface roller coating paint to sheet material;

Side coating roller d12, described side coating roller d12 is arranged on orbit the right of conveying device 2, and this side coating roller d12 is for the right flank roller coating paint to sheet material;

Described side coating roller c11 and side coating roller d12 arranged in dislocation are at track the right and left of conveying device 2;

Coating roller b13, this coating roller b13 is for the plane roller coating paint to sheet material.

Drying lamp b14, this drying lamp b14 is for being cured the paint on sheet material.

When needs carry out roller coating production to sheet material, switch board 1 is controlled conveying device 2 operations, sheet material openpore is placed on the cylinder of conveying device 2, sheet material openpore moves on the orbit of conveying device 2, sheet material openpore moves to the plane sander a3 by switch board 1 controlling run successively, side sand mill a4, side sand mill b5 carries out the first plane and two sides frosted, the dust removal machine a6 that then sheet material openpore moves to by switch board 1 controlling run carries out dedusting, sheet material openpore moves to the side coating roller a7 by switch board 1 controlling run more successively, side coating roller b8, coating roller a9 carries out the first plane and two sides putty roller coating and spraying, after this sheet material openpore moves to drying lamp a10 by switch board 1 controlling run and carries out putty and solidify, then sheet material openpore moves to the side coating roller c11 by switch board 1 controlling run successively again, side coating roller d12, coating roller b13 paints roller coating and spraying, the drying lamp b14 that last sheet material openpore moves to switch board 1 controlling run carries out paint curing, realizing three roller coating of sheet material openpore produces.

When needs are produced the roller coating of sheet material openpore another side, switch board 1 is controlled conveying device 2 operations, sheet material openpore after the roller coating of above-mentioned three faces is produced is placed on the cylinder of conveying device 2, this sheet material openpore moves on the orbit of conveying device 2, the plane sander a3 that first sheet material openpore moves to by switch board 1 controlling run carries out the second plane frosted, now switch board 1 control side sand mill a4 and side sand mill b5 are out of service, then the dust removal machine a6 that sheet material openpore moves to by switch board 1 controlling run carries out dedusting, sheet material openpore reruns and to the coating roller a9 by switch board 1 controlling run, carries out the second plane putty and spray, after this sheet material openpore moves to drying lamp a10 by switch board 1 controlling run and carries out putty and solidify, then the coating roller b13 that sheet material openpore moves to by switch board 1 controlling run again carries out the second plane paint spraying, the drying lamp b14 that last sheet material openpore moves to switch board 1 controlling run carries out paint curing, realizing the second plane roller coating of sheet material openpore produces.

By the production line of this embodiment, the sheet materials such as door, door pocket, door sleeve and wall corner line can be produced within very short time, improved production efficiency, dwindled area of mill site simultaneously, significantly reduced the use cost of enterprise.

Referring to accompanying drawing 2, i.e. the second embodiment of the present invention, the second embodiment is on the first embodiment basis, between drying lamp a10 and side coating roller c11 along being provided with on the track running direction of conveying device 2

Automatic turnover machine a20, this automatic turnover machine a20 is for carrying out turn-over to sheet material.

Plane sander b 21, this plane sander b 21 is for smooth to another plane sand milling of sheet material.

Dust removal machine b22, this dust removal machine b22 is sanded the dust on face for sweeping clean sheet material.

Coating roller d23, this coating roller d23 is for spraying putty to another plane of sheet material;

Drying lamp d24, this drying lamp d24 is for being cured putty in another plane of sheet material.

Or/and at the discharge end of drying lamp b14 along being provided with automatic turnover machine c29 on the track running direction of conveying device 2, this automatic turnover machine c29 is for carrying out turn-over to sheet material.

Coating roller f30, this coating roller f30 is for carrying out spray paint to sheet material another side.

Drying lamp f31, this drying lamp f31 is for being cured the paint on sheet material another side.

By the production line of this embodiment, can in the situation that not needing to change 1 pair of each apparatus control order of switch board, to the sheet material at needs spraying and roller coating four sides, realize complete fully-automatic production, for example the fully-automatic production of door, has further improved operating efficiency.Certainly, in this embodiment, can to the roller coating between putty or paint, make one's options as required, by realizing concrete spraying demand to producing the corresponding adjustment of built-in unit and the control of 1 pair of equipment of switch board.

Referring to accompanying drawing 3, i.e. the third embodiment of the present invention, the 3rd embodiment is on the first embodiment basis, between drying lamp a10 and side coating roller c11 along being provided with on the track running direction of conveying device 2

Side coating roller e15, described side coating roller e15 is arranged on the orbit left side of conveying device 2, and this side coating roller e15 is for the left surface roller coating glue to sheet material;

Side coating roller f16, described side coating roller f16 is arranged on orbit the right of conveying device 2, and this side coating roller f16 is for the right flank roller coating glue to sheet material;

Described side coating roller e15 and side coating roller f16 arranged in dislocation are at track the right and left of conveying device 2;

Coating roller c17, this coating roller c17 is for the plane roller coating glue to sheet material.

Paster workbench a18, this paster workbench a18 is used for the two sides of sheet material and plane paster.

Drying lamp c19, this drying lamp c19 is used for carrying out absorbent drying after paster on sheet material.

When needs carry out paster to sheet material, sheet material is after spraying and roller coating putty, entering drying lamp a10 carries out after putty solidifies again, sheet material moves to the side coating roller e15 by switch board 1 controlling run successively, side coating roller f16, coating roller c17 carries out side roller coating glue and the first plane spraying glue, then the paster workbench a18 moving to by switch board 1 controlling run carries out paster, the drying lamp c19 that sheet material after paster moves to by switch board 1 controlling run carries out absorbent drying, complete three pasters, after this side coating roller c11 that sheet material moves to by switch board 1 controlling run carries out left surface roller coating paint.

When needs are during to sheet material openpore another side paster, sheet material carries out after putty solidifies entering drying lamp a10, the coating roller c17 that sheet material moves to by switch board 1 controlling run carries out the second plane spraying glue, now switch board 1 control side coating roller e15 and side coating roller f16 are out of service, then the paster workbench a18 moving to by switch board 1 controlling run carries out paster, the drying lamp c19 that sheet material after paster moves to by switch board 1 controlling run carries out absorbent drying, complete the second plane paster, after this side coating roller c11 that sheet material moves to by switch board 1 controlling run carries out left surface roller coating paint.

By the production line of this embodiment, realized the rotation of the sheet material that needs paster process requirements and produced.

Referring to accompanying drawing 4, i.e. the fourth embodiment of the present invention, the 4th embodiment is on the 3rd embodiment basis, between drying lamp a10 and side coating roller e15 along being provided with on the track running direction of conveying device 2

Automatic turnover machine a20, this automatic turnover machine a20 is for carrying out turn-over to sheet material.

Plane sander b 21, this plane sander b 21 is for smooth to another plane sand milling of sheet material.

Dust removal machine b22, this dust removal machine b22 is sanded the dust on face for sweeping clean sheet material.

Coating roller d23, this coating roller d23 is for spraying putty to another plane of sheet material.

Drying lamp d24, this drying lamp d24 is for being cured putty in another plane of sheet material.

Or/and between drying lamp c19 and side coating roller c11 along being provided with on the track running direction of conveying device 2

Automatic turnover machine b25, this automatic turnover machine b25 is for carrying out turn-over to sheet material;

Coating roller e26, this coating roller e26 is for spraying glue to sheet material another side; Paster workbench b27, this paster workbench b27 is for the another side paster to sheet material;

Drying lamp e28, this drying lamp e28 is used for carrying out absorbent drying after paster on sheet material another side.

Or/and at the discharge end of drying lamp b14 along being provided with on the track running direction of conveying device 2

Automatic turnover machine c29, this automatic turnover machine c29 is for carrying out turn-over to sheet material; Coating roller f30, this coating roller f30 is for carrying out spray paint to sheet material another side;

Drying lamp f31, this drying lamp f31 is for being cured the paint on sheet material another side.

By the production line of this embodiment, realized the fully-automatic production that needs the sheet material at spraying and roller coating four sides to realize complete fully-automatic production and needed paster process requirements sheet material, for example the fully-automatic production of door, has improved operating efficiency.

For reaching the paint stability requirement of commercially available plate product surface, in above-mentioned all embodiment: the tail end at production line is provided with the slow curing room 32 being connected with the track end of conveying device.

In above-mentioned all embodiment, described conveying device 2 adopts commercially available prod, and it comprises motor, and track arranges cylinder in orbit, and cylinder is connected with motor output shaft by sprocket wheel.The commercially available prod that described plane sander a3 peace facing sand ray machine b21 is same model, its model is MM5123B.The commercially available prod that described side sand mill a4 and side sand mill b5 are same model, its model is SBJ-1S1W1X.The commercially available prod that described dust removal machine a and dust removal machine b are same model, its model is YTF9213.Described coating roller a9, coating roller b13, coating roller c17, coating roller d23, coating roller e26 and coating roller f30 adopt commercially available prod, its model is divided into YT9213-B and YT9213B, wherein YT9213-B is for putty and glue roller coating, YT9213B is used for painting roller coating, paint also can adopt flow coating machine, and the flow coating machine model of employing is MH7313.Described drying lamp a10, drying lamp b14, drying lamp c19, drying lamp d24, drying lamp e28 and drying lamp f31 are commercially available prod, for putty, solidify and adopt the ultraviolet lamp that model is YT9613-6, paster and paint adopt the infrared lamp that model is YTH92B, certainly, drying lamp also can change commercially available drying box into.The commercially available prod that described automatic turnover machine a20 and automatic turnover machine b25 are same model, its model is YHB3312.Described paster workbench a18 and paster workbench b27 can directly be served as by the orbit on production line, or adopt the commercially available prod of same model.Described side coating roller a7, described side coating roller b8, described side coating roller c11, described side coating roller d12, described side coating roller e15 and described side coating roller f16 are same structure, adopt and on sand mill basis, commercially available side, repack the side coating roller of structure into.

For reaching the flexible production of same production line to all non-standards, described in above-mentioned all embodiment, side coating roller comprises housing 33, the feed belt 34 being moved by driven by motor, feed belt 34 is arranged in housing 33, be arranged on the sheet material pinch roller 35 of feed belt 34 tops, sheet material pinch roller 35 is fixed on housing 33 inwalls; Wherein

Be fixed with roller bearing mounting blocks 36 with feed belt 34 1 side adjacent position;

In adjacent feed belt 34 1 sides of roller bearing mounting blocks 36, the installed in front of roller bearing mounting blocks 36 has pair side face of plate material to carry out the roller bearing 37 of roller coating;

Roller bearing 37 is by being fixed on another motor 38 rotations in housing 33; Rear side at roller bearing mounting blocks 36 is provided with roller coating material cavity 39, and the roller coating material in roller coating material cavity 39 flows to roller bearing 37 by the opening 40 being opened in roller bearing mounting blocks 36;

On the housing 33 on roller bearing mounting blocks 36 right sides, be fixed with rotating shaft 41, rotating shaft 41 is connected with contiguous block 43 by bearing 42, the inner ring of bearing 42 is enclosed within outside bearing 42, and the outer ring of bearing 42 and contiguous block 43 are fixing, and contiguous block 43 is fixed on the right side wall of roller bearing mounting blocks 36;

On the housing 33 in roller bearing mounting blocks 36 left sides, be fixed with limited block 44, be fixed with connecting rod 45 on limited block 44, connecting rod 45 is connected 46 with contiguous block 43 by back-moving spring; Roller coating material when flowing into roller bearing 37 place, roller bearing 37 rotations, drive roller coating material along the centrifugal roller coating of roller bearing 37 tangential direction at side face of plate material.

In this roller coating process, due to the front side of sheet material extruding roller bearing mounting blocks 36, roller bearing mounting blocks 36 just rotates and realizes flexible production along rotating shaft 41, after sheet material completion of processing, under limited block 44, connecting rod 45 and back-moving spring 46 effects, resets.

For reaching the object that reduces energy consumption, the bottom that is positioned at roller bearing mounting blocks 36 described in the coating roller of above-mentioned side between roller bearing 37 and feed belt 34 has roller coating material collection groove 47, below roller coating material cavity 39, be provided with roller coating material collection chamber 48, roller coating material collection groove 47 is higher than roller coating material collection chamber 48, between roller coating material collection groove 47 and roller coating material collection chamber 48, by through hole 49, is communicated with.When the materials such as putty or paint along the centrifugal roller coating of roller bearing 37 tangential direction behind sheet material 54 sides, the materials such as unnecessary putty or paint flow in roller coating material collection groove 47, the materials such as the putty in inflow roller coating material collection groove 47 or paint again via through holes 49 flow in roller coating material collection chambeies 48, for future use.

For reaching the thickness of effective control spray finishing material, above-mentioned side coating roller is provided with for controlling the semiaxis 53 of roller coating mass flow in the roller bearing mounting blocks 36 of opening 40 positions, semiaxis 53 is connected in roller bearing mounting blocks 36 by bearing, and the top of semiaxis 53 is provided with the handle 50 of controlling semiaxis 53 rotations.By pulling handle 50, drive semiaxis 53 rotations, make to exchange and realize the unlatching of opening 40 or close between the arcwall face of semiaxis 53 and planar end surface, and the size that regulates opening 40.

Above-mentioned side coating roller is to reach the stability being in operation to Material control: described handle 50 both sides are provided with the hold-down screw 51 of fixed handle 50, and hold-down screw 51 is arranged on the holder 52 being fixed on roller bearing mounting blocks 36.By 51 pairs of handles 50 of hold-down screw, be fixed, the stability of assurance to Material control, makes sheet material 54 side institute roller coating putty or paint thickness is even.

In sum, this structure has improved production efficiency, has dwindled working shop of enterprise floor space, reduced business manpower cost and has reduced enterprise's production cost; Realize the flexible production to non-standard sheet material simultaneously, further reduced the production cost of enterprise.

Claims (9)

1. sheet material paint line, it is characterized in that: comprise the switch board (1) with PLC control strip, conveying device (2), plane sander, side sand mill, dust removal machine, coating roller, side coating roller and the drying lamp by switch board (1), controlled, described conveying device (2) provides conveying orbit to sheet material, and sheet material moves on the cylinder of conveying device (2); The drum-inclined at the sheet material feed end place of side sand mill and side coating roller is arranged on the track of conveying device (2), the automatically close side sand mill in side or side coating roller that sheet material need to be processed;
Wherein on the track running direction along conveying device (2), be provided with
Plane sander a(3), this plane sander a(3) smooth for the plane sand milling to sheet material;
Side sand mill a(4), described side sand mill a(4) be arranged on the orbit left side of conveying device (2), this side sand mill a(4) smooth for the left surface sand milling to sheet material;
Side sand mill b(5), described side sand mill b(5) be arranged on orbit the right of conveying device (2), this side sand mill b(5) smooth for the right flank sand milling to sheet material;
Described side sand mill a(4) with side sand mill b(5) arranged in dislocation is at track the right and left of conveying device (2);
Dust removal machine a(6), this dust removal machine a(6) for sweeping clean sheet material, be sanded the dust on face;
Side coating roller a(7), described side coating roller a(7) be arranged on the orbit left side of conveying device (2), this side coating roller a(7) for the left surface roller coating putty to sheet material;
Side coating roller b(8), described side coating roller b(8) be arranged on orbit the right of conveying device (2), this side coating roller b(8) for the right flank roller coating putty to sheet material;
Described side coating roller a(7) with side coating roller b(8) arranged in dislocation is at track the right and left of conveying device (2);
Coating roller a(9), this coating roller a(9) for the plane roller coating putty to sheet material;
Drying lamp a(10), this drying lamp a(10) for the putty on sheet material, be cured;
Side coating roller c(11), described side coating roller c(11) be arranged on conveying device c(11) the orbit left side, this side coating roller c(11) for the left surface roller coating paint to sheet material;
Side coating roller d(12), described side coating roller d(12) be arranged on orbit the right of conveying device (2), this side coating roller d(12) for the right flank roller coating paint to sheet material;
Described side coating roller c(11) with side coating roller d(12) arranged in dislocation is at track the right and left of conveying device (2);
Coating roller b(13), this coating roller b(13) for the plane roller coating paint to sheet material;
Drying lamp b(14), this drying lamp b(14) for the paint on sheet material, be cured;
When needs carry out roller coating production to sheet material, switch board (1) is controlled conveying device (2) operation, sheet material openpore is placed on the cylinder of conveying device (2), sheet material openpore moves on the orbit of conveying device (2), sheet material openpore moves to the plane sander a(3 by switch board (1) controlling run successively), side sand mill a(4), side sand mill b(5) carry out the first plane and two sides frosted, then sheet material openpore moves to the dust removal machine a(6 by switch board (1) controlling run) carry out dedusting, sheet material openpore moves to the side coating roller a(7 by switch board (1) controlling run more successively), side coating roller b(8), coating roller a(9) carry out the first plane and two sides putty roller coating and spraying, after this sheet material openpore moves to the drying lamp a(10 by switch board (1) controlling run) carry out putty and solidify, then sheet material openpore moves to the side coating roller c(11 by switch board (1) controlling run successively again), side coating roller d(12), coating roller b(13) paint roller coating and spraying, last sheet material openpore moves to the drying lamp b(14 of switch board (1) controlling run) carry out paint curing, realizing three roller coating of sheet material openpore produces,
When needs are produced the roller coating of sheet material openpore another side, switch board (1) is controlled conveying device (2) operation, sheet material openpore after the roller coating of above-mentioned three faces is produced is placed on the cylinder of conveying device (2), this sheet material openpore moves on the orbit of conveying device (2), first sheet material openpore moves to the plane sander a(3 by switch board (1) controlling run) carry out the second plane frosted, now switch board (1) is controlled side sand mill a(4) and side sand mill b(5) out of service, then sheet material openpore moves to the dust removal machine a(6 by switch board (1) controlling run) carry out dedusting, sheet material openpore reruns to the coating roller a(9 by switch board (1) controlling run) carry out the second plane putty spraying, after this sheet material openpore moves to the drying lamp a(10 by switch board (1) controlling run) carry out putty and solidify, then sheet material openpore moves to the coating roller b(13 by switch board (1) controlling run again) carry out the second plane paint spraying, last sheet material openpore moves to the drying lamp b(14 of switch board (1) controlling run) carry out paint curing, realizing the second plane roller coating of sheet material openpore produces.
2. sheet material paint line according to claim 1, is characterized in that: described drying lamp a(10) and side coating roller c(11) between along being provided with on the track running direction of conveying device (2)
Side coating roller e(15), described side coating roller e(15) be arranged on the orbit left side of conveying device (2), this side coating roller e(15) for the left surface roller coating glue to sheet material;
Side coating roller f(16), described side coating roller f(16) be arranged on orbit the right of conveying device (2), this side coating roller f(16) for the right flank roller coating glue to sheet material;
Described side coating roller e(15) with side coating roller f(16) arranged in dislocation is at track the right and left of conveying device (2);
Coating roller c(17), this coating roller c(17) for the plane roller coating glue to sheet material;
Paster workbench a(18), this paster workbench a(18) for to the two sides of sheet material and plane paster;
Drying lamp c(19), this drying lamp c(19) for to carrying out absorbent drying after paster on sheet material;
When needs carry out paster to sheet material, sheet material is after spraying and roller coating putty, enter again drying lamp a(10) carry out after putty solidifies, sheet material moves to the side coating roller e(15 by switch board (1) controlling run successively), side coating roller f(16), coating roller c(17) carry out side roller coating glue and the first plane spraying glue, then move to the paster workbench a(18 by switch board (1) controlling run) carry out paster, sheet material after paster moves to the drying lamp c(19 by switch board (1) controlling run) carry out absorbent drying, complete three pasters, after this sheet material moves to the side coating roller c(11 by switch board (1) controlling run) carry out left surface roller coating paint,
When needs are during to sheet material openpore another side paster, sheet material is entering drying lamp a(10) carry out after putty solidifies, sheet material moves to the coating roller c(17 by switch board (1) controlling run) carry out the second plane spraying glue, now switch board (1) is controlled side coating roller e(15) and side coating roller f(16) out of service, then move to the paster workbench a(18 by switch board (1) controlling run) carry out paster, sheet material after paster moves to the drying lamp c(19 by switch board (1) controlling run) carry out absorbent drying, complete the second plane paster, after this sheet material moves to the side coating roller c(11 by switch board (1) controlling run) carry out left surface roller coating paint.
3. sheet material paint line according to claim 2, is characterized in that: described drying lamp a(10) and side coating roller e(15) between along being provided with on the track running direction of conveying device (2)
Automatic turnover machine a(20), this automatic turnover machine a(20) for sheet material is carried out to turn-over;
Plane sander b (21), this plane sander b (21) is for smooth to another plane sand milling of sheet material;
Dust removal machine b(22), this dust removal machine b(22) for sweeping clean sheet material, be sanded the dust on face;
Coating roller d(23), this coating roller d(23) for another plane of sheet material is sprayed to putty;
Drying lamp d(24), this drying lamp d(24) for putty in another plane of sheet material is cured;
Or/and at drying lamp c(19) and side coating roller c(11) between along being provided with on the track running direction of conveying device (2)
Automatic turnover machine b(25), this automatic turnover machine b(25) for sheet material is carried out to turn-over;
Coating roller e(26), this coating roller e(26) for sheet material another side is sprayed to glue;
Paster workbench b(27), this paster workbench b(27) for the another side paster to sheet material;
Drying lamp e(28), this drying lamp e(28) for to carrying out absorbent drying after paster on sheet material another side;
Or/and at drying lamp b(14) discharge end along being provided with on the track running direction of conveying device (2)
Automatic turnover machine c(29), this automatic turnover machine c(29) for sheet material is carried out to turn-over;
Coating roller f(30), this coating roller f(30) for sheet material another side is carried out to spray paint;
Drying lamp f(31), this drying lamp f(31) for the paint on sheet material another side, be cured.
4. sheet material paint line according to claim 1, is characterized in that: described drying lamp a(10) and side coating roller c(11) between along being provided with on the track running direction of conveying device (2)
Automatic turnover machine a(20), this automatic turnover machine a(20) for sheet material is carried out to turn-over;
Plane sander b (21), this plane sander b (21) is for smooth to another plane sand milling of sheet material;
Dust removal machine b(22), this dust removal machine b(22) for sweeping clean sheet material, be sanded the dust on face;
Coating roller d(23), this coating roller d(23) for another plane of sheet material is sprayed to putty;
Drying lamp d(24), this drying lamp d(24) for putty in another plane of sheet material is cured;
Or/and at drying lamp b(14) discharge end along being provided with on the track running direction of conveying device (2)
Automatic turnover machine c(29), this automatic turnover machine c(29) for sheet material is carried out to turn-over;
Coating roller f(30), this coating roller f(30) for sheet material another side is carried out to spray paint;
Drying lamp f(31), this drying lamp f(31) for the paint on sheet material another side, be cured.
5. according to the sheet material paint line one of claim 1~4 Suo Shu, it is characterized in that: the tail end at production line is provided with the slow curing room (32) being connected with the track end of conveying device.
6. sheet material paint line according to claim 1, it is characterized in that: described side coating roller comprises housing (33), the feed belt being moved by driven by motor (34), feed belt (34) is arranged in housing (33), the sheet material pinch roller (35) that is arranged on feed belt (34) top, sheet material pinch roller (35) is fixed on housing (33) inwall; Wherein
Be fixed with roller bearing mounting blocks (36) with feed belt (34) one side adjacent position;
In adjacent feed belt (34) one sides of roller bearing mounting blocks (36), the installed in front of roller bearing mounting blocks (36) has pair side face of plate material to carry out the roller bearing (37) of roller coating;
Roller bearing (37) is by being fixed on another motor (38) rotation in housing (33); Rear side at roller bearing mounting blocks (36) is provided with roller coating material cavity (39), and the roller coating material in roller coating material cavity (39) flows to roller bearing (37) by the opening (40) being opened in roller bearing mounting blocks (36);
On the housing (33) on roller bearing mounting blocks (36) right side, be fixed with rotating shaft (41), rotating shaft (41) is connected with contiguous block (43) by bearing (42), the inner ring of bearing (42) is enclosed within outside bearing (42), the outer ring of bearing (42) and contiguous block (43) are fixing, and contiguous block (43) is fixed on the right side wall of roller bearing mounting blocks (36);
On the housing (33) in roller bearing mounting blocks (36) left side, be fixed with limited block (44), be fixed with connecting rod (45) on limited block (44), connecting rod (45) is connected (46) with contiguous block (43) by back-moving spring;
Roller coating material when flowing into roller bearing (37) and locate, roller bearing (37) rotation, drive roller coating material along the centrifugal roller coating of roller bearing (37) tangential direction at side face of plate material;
In this roller coating process, front side due to sheet material extruding roller bearing mounting blocks (36), roller bearing mounting blocks (36) just rotates and realizes flexible production along rotating shaft (41), after sheet material completion of processing, under limited block (44), connecting rod (45) and back-moving spring (46) effect, resets.
7. sheet material paint line according to claim 6, it is characterized in that: the bottom that is positioned at roller bearing mounting blocks (36) between described roller bearing (37) and feed belt (34) has roller coating material collection groove (47), in the below of roller coating material cavity (39), be provided with roller coating material collection chamber (48), roller coating material collection groove (47) is higher than roller coating material collection chamber (48), between roller coating material collection groove (47) and roller coating material collection chamber (48), by through hole (49), is communicated with.
8. according to the sheet material paint line described in claim 6 or 7, it is characterized in that: in the roller bearing mounting blocks (36) of opening (40) position, be provided with the semiaxis (53) for controlling roller coating mass flow, semiaxis (53) is connected in roller bearing mounting blocks (36) by bearing, and the top of semiaxis (53) is provided with the handle (50) of controlling semiaxis (53) rotation.
9. sheet material paint line according to claim 8, it is characterized in that: described handle (50) both sides are provided with the hold-down screw (51) of fixed handle (50), hold-down screw (51) is arranged on the holder (52) being fixed on roller bearing mounting blocks (36).
CN201210188072.4A 2012-06-08 2012-06-08 Panel coating production line CN102672778B (en)

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