CN102671698A - Method for preparing catalyst for synthesizing vinyl acetate from acetylene in gas phase by ultrasonic waves - Google Patents

Method for preparing catalyst for synthesizing vinyl acetate from acetylene in gas phase by ultrasonic waves Download PDF

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Publication number
CN102671698A
CN102671698A CN2012100955935A CN201210095593A CN102671698A CN 102671698 A CN102671698 A CN 102671698A CN 2012100955935 A CN2012100955935 A CN 2012100955935A CN 201210095593 A CN201210095593 A CN 201210095593A CN 102671698 A CN102671698 A CN 102671698A
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China
Prior art keywords
catalyst
vinyl acetate
combined
acetylene gas
zinc acetate
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Pending
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CN2012100955935A
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Chinese (zh)
Inventor
高文桂
韩冲
王�华
覃志强
郭伟
张明宇
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Priority to CN2012100955935A priority Critical patent/CN102671698A/en
Publication of CN102671698A publication Critical patent/CN102671698A/en
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Abstract

The invention aims to provide a method for preparing a catalyst for synthesizing vinyl acetate from acetylene in gas phase by ultrasonic waves, which is especially applicable to the field of vinyl acetate production in chemical industry. Different from the common catalyst method, the invention introduces ultrasonic technology in the impregnation-method zinc acetate preparation process, and utilizes energy generated by ultrasonic waves to promote the structural and functional optimization of the activated carbon supported zinc acetate catalyst. The catalyst has the characteristics of simple technique, short preparation period, uniformly dispersed active component and high activity.

Description

A kind of ultrasonic wave prepares the method that acetylene gas is combined to vinyl acetate catalyst
Technical field
The present invention is that a kind of ultrasonic wave prepares the method that acetylene gas is combined to vinyl acetate catalyst, is specifically related to catalyzing acetylene gas phase catalyzer for synthesizing vinyl acetate, especially is adapted to produce in the chemical industry vinyl acetate field.
Background technology
Vinyl acetate (Vinyl Acetate is hereinafter to be referred as VAC) full name vinylacetate as one of 50 kinds of maximum chemical industry Organic Ingredients of output in the world, is a kind of extremely important industrial chemicals.VAC through self polymerization or with other monomer copolymerizations, can generate organic derivatives such as polyvinyl alcohol (PVA), copolymer resins (EVA) or vinyl acetate-ethylene copolymerization emulsions (VAE), polyvinyl acetate (PVAC), vinyl acetate-chloride copolymer (EVC) and polyacrylonitrile deformable body.The polyacrylonitrile deformable body can improve the dyeability and reduction softening point of polyacrylonitrile.Vinyl acetate-chloride copolymer can be used for adhesive, coating, printing ink, plastics printing paste of manufacturer's fabricate-leather, floor tile, tape and other purposes etc.Polyvinyl acetate can be used for emulsion paint, paper figure layer etc.The vinyl acetate-ethylene copolymerization emulsions superior performance can be widely used in coating, fabric processing, paper conversion, building, packing etc.Vinyl acetate has brought very big interests in the extensive use of chemical circles to the human lives, but measure the big vinyl acetate of producing is a difficult problem in the industry of fine qualityly all the time.
See that from domestic and international research situation the Calanese company and the Japanese synthetic chemistry company of ICI company and the U.S. of Britain all once had the ethene liquid phase method to produce vinyl acetate as far back as nineteen sixty, but since technology the heavy corrosion of equipment is had to stop production.The technology that the Bayer company of the National Distillers company of 1969 the afterwards left and right sides U.S. and USI company of subsidiary thereof, Germany and three families of Hochest company have developed jointly ethene vapor phase method and permanent vinyl acetate.Through the development of decades, though the ethene vapor phase method has been applied in very most of in the world country, comprise many countries in West Europe and some countries in Eastern Europe, Korea etc. all adopt the acetylene vapor phase method to produce vinyl acetate always.In view of coal resources in China, natural gas resource rich, adopt the acetylene vapor phase method to produce vinyl acetate in China and still occupy an leading position.Therefore, the good used catalyst of acetylene vapor phase method of research processability with this productive rate that improves vinyl acetate, has realistic meaning.
At present, be combined to vinyl acetate for acetylene gas, mercury, zinc, cadmium etc. all have catalyst effectiveness preferably.Because the compound that general mercury forms has toxicity, and cadmium is a kind of expensive metal, therefore to go up the compound that surely belongs to zinc formation that can widely apply be active component in industry, and active carbon is the preparing carriers catalyst.Industrial acetic acid zinc/activated-carbon catalyst is to adopt fluid bed to spray immersion process for preparing, and still, spraying causes the load of active component zinc acetate uneven easily, and it is active relatively poor that the catalyst of production is had, and the life-span is short, and problem needs to be resolved hurrily.
The related a kind of acetylene gas of Chinese patent CN102218340A is combined to the preparation method of vinyl acetate catalyst; Be that the sealing dipping makes zinc acetate be impregnated in the active carbon as much as possible with in the impregnation drying tower of the zinc acetate solution for preparing through the filling dry activated carbon; Utilize gravity that excessive solution and free water are flowed out after accomplishing dipping; With conduction oil or hot water indirect the moisture evaporate to dryness is taken away then, accomplished the drying of catalyst, thereby make catalyst.Though this catalyst heat transfer coefficient is high, drying time is short, has reduced the fragmentation of active carbon, and catalyst preparation process is comparatively complicated.
The Preparation of Catalyst method that is used for vinyl acetate production that Chinese patent CN102039180A relates to; Method is to be that 10%~70% zinc acetate solution joins in lanthanon acetate/rare earth nitrades/rare earth-iron-boron in 50~100 ℃ of matured 0.5~3 hour with mass fraction; Again through crystallization under 10~50 ℃ of temperature, dehydrate and process.This catalyst has improved the level of production of vinyl acetate, but the Preparation of Catalyst cycle is longer.
Chinese patent CN101884920A relates to a kind of preparation method of synthesizing vinyl acetate fluid catalyst, is with SiO 2For the material of main body is made carrier, this carrier with aqueous solution of alkali matters handle precursor I, then to water, Pd compound and Au compound is prone to dissolve but in to the organic solvent of above-mentioned alkaline matter indissoluble precursor I is flooded the Pd compound and the Au compound gets precursor II; Handle precursor II with reducing agent afterwards; The Pd of ionic state is converted into metal Pd, the Au of ionic state is converted into metal A u, remove and desolvate; Washing; Drying obtains precursor II I, and precursor II I and KOAc aqueous solution are through the dry finished catalyst that gets.Though it is the strong problem of solution corrosion property that the method has solved with acetic acid, the Preparation of catalysts process is loaded down with trivial details.
The present invention compares with above several kinds of patents, is carrier with the active carbon, is maceration extract with the zinc acetate solution; Utilize the ultrasonic technology preparation, technology is simple, and manufacturing cycle is short; Environmental pollution is little, and the catalyst that makes can be combined in the vinyl acetate reaction at acetylene gas and show good activity.
Summary of the invention
The purpose of this invention is to provide a kind of ultrasonic wave prepares acetylene gas and is combined to the vinyl acetate catalyst method; Specifically be a kind of greater activity, be combined to the preparation method of vinyl acetate catalyst than high selectivity and acetylene gas with longer life; Utilize the ultrasonic technology preparation, technology is simple, and manufacturing cycle is short; Environmental pollution is little, and the catalyst that makes can be combined in the vinyl acetate reaction at acetylene gas and show good activity.
Technical scheme of the present invention: being to be carrier with the active carbon, is maceration extract with excessive zinc acetate solution, and introduces ultrasonic technology, and the preparation acetylene gas is combined to the catalyst of vinyl acetate.Concrete preparation process is following:
According to solid-to-liquid ratio (g/ml) is 0.07~0.08:1; Active carbon is added zinc acetate solution, and the container that will fill zinc acetate solution then is fixed in the ultrasonoscope of water filling, and water temperature is heated to 40~50 ℃; The adjusting ultrasonic frequency is 30~40MHz; The dipping reaction is after 15~25 minutes down to keep the vibrations of water temperature and supersonic frequency, and suction filtration is drying to obtain the catalyst that acetylene gas is combined to vinyl acetate.
The concentration of said zinc acetate solution is 0.8~1mol/L.
The granularity of said active carbon is 20~40 orders, and is common commercially available.
Principle of the present invention: ultrasonic wave energy is regulated and control catalyst structure and is optimized, and the active component zinc acetate is loaded on the carrier more uniformly, is combined to the activity of vinyl acetate catalyst and purpose optionally realize to improve acetylene gas.Ultrasonic wave is meant vibration frequency greater than the sound wave more than 20000 Hz, when ultrasonic wave is propagated in liquid, because the high vibration of liquid particle can produce little cavity at liquid internal.These little cavities swell rapidly and are closed, can make the fierce effect of impact of generation between the liquid particle, thereby produce very high pressure.This violent interaction between particulate raises the temperature of liquid, thereby has played good stirring action.Just having benefited from this stirring action can make zinc acetate be adsorbed on the surface of active carbon fully; Can also avoid the obstruction of zinc acetate in the active carbon duct; Not only can improve the load capacity of zinc acetate, also can improve its specific surface, thus maybe be to the help that will improve a lot of its activity.
Acetylene gas of the present invention is combined to vinyl acetate catalyst and when dipping, has added ultrasonic energy.
Advantage of the present invention and good effect:
(1) the catalyst process of this method preparation is simple; Adding ultrasonic wave makes the zinc acetate load on the active carbon more even later on; Load capacity is improved, and has reached 32.327%, and the catalyst (load capacity is about 30%) for preparing than commonsense method has improved nearly 8 percentage points.
(2) conversion ratio of the catalyzing acetylene gas phase synthesizing vinyl acetate of the method preparation is higher, has reached 25.57%, is that about 24% catalyst has improved nearly 15 percentage points than the conversion ratio of present factory application.
(3) catalyst that a process for preparing is higher than the specific surface of the catalyst that factory's controlling catalyst and common dipping make, and has reached 323.349 m 2/ g has almost improved nearly 30 percentage points.
(4) catalyst strength for preparing under the method is high, and environmental pollution is little, and preparation technology is simple, and catalyst performance is higher.
The specific embodiment
Below in conjunction with embodiment the present invention is further described, but the invention is not restricted to the following stated scope.
Embodiment 1:
The Preparation of Catalyst practical implementation method that the acetylene gas of present embodiment is combined to vinyl acetate is following:
According to solid-to-liquid ratio: 0.08:1g/ml; With granularity is that 20~40 order active carbons adding concentration is the zinc acetate solution of 1mol/L, and the container that will fill zinc acetate solution then is fixed in the ultrasonoscope of water filling, and water temperature is heated to 45 ℃; The adjusting ultrasonic frequency is 36MHz; After keeping the vibrations of water temperature and supersonic frequency to flood reaction 20min down, suction filtration is drying to obtain the catalyst that acetylene gas is combined to vinyl acetate.
The catalyst for preparing with successively through through the clorox aeration tower; NaOH gas washing tower; The water aeration tower; And through anhydrous calcium chloride, the acetylene gas that the calcium carbide of active carbon and discolour silica gel dry decontamination and water react generation is 270 mL/ (mLh) in air speed in the integration fixed-bed tube reactor, and reaction gas consists of C 2H 2: the reaction condition of HAc=5:1 reacts.Chromatogram analysis method is adopted in the reaction back, in time gets gas phase appearance with six-way valve, analyzes gas phase and forms.Catalyst is made indicator through eriochrome black T, measures its zinc acetate load capacity, and parameters such as the specific area of the void ratio surface area analyzer analysis of catalyst of producing with Builder company, pore-size distribution, pore volume.
The catalyst process of this method preparation is simple, and the conversion ratio of catalyzing acetylene gas phase synthesizing vinyl acetate is higher, has reached 25.57%, and the zinc acetate load is even, and the zinc acetate load capacity is 32.327%, and the specific surface of catalyst is 323.349 m 2/ g, the catalyst performance that makes than factory controlling catalyst and common dipping has improved nearly 15 percentage points, and manufacturing cycle is short.
Embodiment 2:
The Preparation of Catalyst practical implementation method that the acetylene gas of present embodiment is combined to vinyl acetate is following:
According to solid-to-liquid ratio: 0.075:1g/ml; With granularity is that 20~30 order active carbons adding concentration is the 0.8mol/L zinc acetate solution, and the container that will fill zinc acetate solution then is fixed in the ultrasonoscope of water filling, and water temperature is heated to 40 ℃; The adjusting ultrasonic frequency is 30MHz; After keeping the vibrations of water temperature and supersonic frequency to flood reaction 15min down, suction filtration is drying to obtain the catalyst that acetylene gas is combined to vinyl acetate.
Embodiment 3:
The Preparation of Catalyst practical implementation method that the acetylene gas of present embodiment is combined to vinyl acetate is following:
According to solid-to-liquid ratio: 0.07:1g/ml; With granularity is that 30~40 order active carbons adding concentration is the 0.9mol/L zinc acetate solution, and the container that will fill zinc acetate solution then is fixed in the ultrasonoscope of water filling, and water temperature is heated to 50 ℃; The adjusting ultrasonic frequency is 40MHz; After keeping the vibrations of water temperature and supersonic frequency to flood reaction 25min down, suction filtration is drying to obtain the catalyst that acetylene gas is combined to vinyl acetate.

Claims (3)

1. a ultrasonic wave prepares the method that acetylene gas is combined to vinyl acetate catalyst; It is characterized in that concrete preparation process is following: according to solid-to-liquid ratio: 0.07~0.08:1; Active carbon is added zinc acetate solution, and the container that will fill zinc acetate solution then is fixed in the ultrasonoscope of water filling, and water temperature is heated to 40~50 ℃; The adjusting ultrasonic frequency is 30~40MHz; After keeping the vibrations of water temperature and supersonic frequency to flood reaction 15~25min down, suction filtration is drying to obtain the catalyst that acetylene gas is combined to vinyl acetate.
2. ultrasonic wave according to claim 1 prepares the method that acetylene gas is combined to vinyl acetate catalyst, it is characterized in that: the granularity of said active carbon is 20~40 orders.
3. ultrasonic wave according to claim 1 prepares the method that acetylene gas is combined to vinyl acetate catalyst, it is characterized in that: the concentration of said zinc acetate solution is 0.8~1mol/L.
CN2012100955935A 2012-04-01 2012-04-01 Method for preparing catalyst for synthesizing vinyl acetate from acetylene in gas phase by ultrasonic waves Pending CN102671698A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104437626A (en) * 2013-09-24 2015-03-25 中国石油化工股份有限公司 Catalyst for acetylene-method vinyl acetate and synthesis method of vinyl acetate
CN104437627A (en) * 2013-09-24 2015-03-25 中国石油化工股份有限公司 Acetylene method vinyl acetate catalyst and preparation method thereof
CN104437623A (en) * 2013-09-24 2015-03-25 中国石油化工股份有限公司 Catalyst for acetylene-method vinyl acetate and synthesis method of vinyl acetate
CN105457683A (en) * 2014-09-25 2016-04-06 中国石油化工股份有限公司 Vinyl acetate catalyst
CN108144648A (en) * 2018-01-29 2018-06-12 安徽皖维高新材料股份有限公司 A kind of preparation method of acetylene in gas phase method synthesizing vinyl acetate catalyst
CN113620802A (en) * 2020-05-08 2021-11-09 中国石油化工股份有限公司 Catalyst for synthesizing vinyl acetate by acetylene method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101695653A (en) * 2009-10-22 2010-04-21 昆明理工大学 Modified activated carbon adsorbent for low-concentration phosphine, preparation method and application thereof
CN102218340A (en) * 2010-04-16 2011-10-19 天华化工机械及自动化研究设计院 Preparation method for synthesizing vinyl acetate catalyst by using acetylene gas phase method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101695653A (en) * 2009-10-22 2010-04-21 昆明理工大学 Modified activated carbon adsorbent for low-concentration phosphine, preparation method and application thereof
CN102218340A (en) * 2010-04-16 2011-10-19 天华化工机械及自动化研究设计院 Preparation method for synthesizing vinyl acetate catalyst by using acetylene gas phase method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104437626A (en) * 2013-09-24 2015-03-25 中国石油化工股份有限公司 Catalyst for acetylene-method vinyl acetate and synthesis method of vinyl acetate
CN104437627A (en) * 2013-09-24 2015-03-25 中国石油化工股份有限公司 Acetylene method vinyl acetate catalyst and preparation method thereof
CN104437623A (en) * 2013-09-24 2015-03-25 中国石油化工股份有限公司 Catalyst for acetylene-method vinyl acetate and synthesis method of vinyl acetate
CN104437626B (en) * 2013-09-24 2016-09-07 中国石油化工股份有限公司 Acetylene method vinyl acetate catalyst and the synthetic method of vinyl acetate
CN104437623B (en) * 2013-09-24 2017-03-01 中国石油化工股份有限公司 Acetylene method vinyl acetate catalyst and the synthetic method of vinyl acetate
CN105457683A (en) * 2014-09-25 2016-04-06 中国石油化工股份有限公司 Vinyl acetate catalyst
CN105457683B (en) * 2014-09-25 2018-01-09 中国石油化工股份有限公司 Vinyl acetate catalyst
CN108144648A (en) * 2018-01-29 2018-06-12 安徽皖维高新材料股份有限公司 A kind of preparation method of acetylene in gas phase method synthesizing vinyl acetate catalyst
CN113620802A (en) * 2020-05-08 2021-11-09 中国石油化工股份有限公司 Catalyst for synthesizing vinyl acetate by acetylene method

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Application publication date: 20120919