CN102669798B - Lotus seed peel-grinding machine with abrasive belt - Google Patents
Lotus seed peel-grinding machine with abrasive belt Download PDFInfo
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- CN102669798B CN102669798B CN201210190844.8A CN201210190844A CN102669798B CN 102669798 B CN102669798 B CN 102669798B CN 201210190844 A CN201210190844 A CN 201210190844A CN 102669798 B CN102669798 B CN 102669798B
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- abrasive belt
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Abstract
本发明涉及莲子加工机械,特别是一种砂带莲子磨皮机。它由驱动装置、进料装置和磨皮装置三个部分构成;利用磨削原理和砂带的弹塑性,螺旋输送杆与砂带的相对运动,实现莲子有效的磨皮加工。本发明具有,有较高的去皮率,较低的损失率,操作简便,制造及加工成本低,对环境无污染,适合大规模生产。
The invention relates to a lotus seed processing machine, in particular to an abrasive belt lotus seed dermabrasion machine. It consists of three parts: driving device, feeding device and skin grinding device; using the grinding principle and the elastic-plasticity of the abrasive belt, the relative movement of the screw conveyor rod and the abrasive belt realizes effective skin grinding of lotus seeds. The invention has the advantages of high peeling rate, low loss rate, simple operation, low manufacturing and processing costs, no pollution to the environment, and is suitable for large-scale production.
Description
技术领域technical field
本发明涉及一种食品加工机械,尤其一种莲子磨皮装置。The invention relates to a food processing machine, in particular to a lotus seed dermabrasion device.
背景技术Background technique
现有莲子去皮加工是采用辊筒磨削、碾磨等机械方法或化学方法去掉莲子的表皮,上述去皮方式存在如下问题:莲子损耗较大,莲仁崩碎严重,生产能力低,操作繁琐,无法满足现代化连续加工的流水线生产方式。Existing lotus seed peeling processing is to use roller grinding, milling and other mechanical methods or chemical methods to remove the lotus seed skin. The above-mentioned peeling method has the following problems: the loss of lotus seeds is large, the lotus kernels are seriously broken, the production capacity is low, and the operation is difficult. It is cumbersome and cannot meet the modern continuous processing assembly line production method.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种砂带莲子磨皮机,该装置加工后的莲子表面较光滑,有较高的去皮率,较低的损失率,操作简便连续,制造及加工成本低,无环境污染。The technical problem to be solved by the present invention is to provide an abrasive belt lotus seed grinding machine. The surface of the lotus seeds processed by the device is relatively smooth, with high peeling rate, low loss rate, simple and continuous operation, and low manufacturing and processing costs. Low, no environmental pollution.
本发明的目的是通过如下途径实现的:一种砂带莲子磨皮机,工作台上安装有进料斗,进料斗下方安装有由电机驱动旋转的螺旋输送杆,活动安装的光杆与螺旋输送杆平排并相切,光杆和螺旋输送杆的下方设砂带,由电机驱动运转的砂带与螺旋输送杆的转向相同,光杆、螺旋输送杆及砂带三者构成了对从进料斗掉落的莲子进行磨皮的工作区,螺旋输送杆末端下方设出料斗。The purpose of the present invention is achieved through the following approaches: an abrasive belt lotus seed dermabrasion machine, a feed hopper is installed on the workbench, a screw conveying rod driven by a motor is installed under the feed hopper, and the polished rod and the screw rod installed movable Conveyor rods are parallel and tangent. Abrasive belt is set under the polished rod and screw conveying rod. The abrasive belt driven by the motor rotates in the same direction as the screw conveying rod. The lotus seeds dropped from the bucket are used for skin grinding, and the hopper is set under the end of the screw conveyor rod.
更进一步的,所述的电机通过电机带轮带动大带轮及砂带主动轴转动,砂带主动轴通过小带轮、螺旋输送杆带轮带动螺旋输送杆转动。Furthermore, the motor drives the large pulley and the abrasive belt driving shaft to rotate through the motor pulley, and the abrasive belt driving shaft drives the screw conveying rod to rotate through the small pulley and the screw conveying rod pulley.
更进一步的,所述的砂带具有粗糙凸起砂粒的工作表面同螺旋输送杆的距离小于所述莲子直径。Furthermore, the distance between the working surface of the abrasive belt with rough and raised sand grains and the screw conveying rod is smaller than the diameter of the lotus seeds.
更进一步的,所述螺旋输送杆螺距宽度仅大于莲子直径,Furthermore, the pitch width of the screw conveying rod is only greater than the diameter of lotus seeds,
更进一步的,所述的螺旋输送杆轴向长度大于砂带横向宽度。Furthermore, the axial length of the screw conveying rod is greater than the transverse width of the abrasive belt.
更进一步的,所述的工作台上分别安装有从动轴机架和主动轴机架,从动轴机架上安装有从动轴轴承,主动轴机架上安装有主动轴轴承,从动轴轴承上装有砂带从动轴,主动轴轴承上装有砂带主动轴,砂带安装在砂带主动轴、砂带从动轴之间。Furthermore, the driven shaft frame and the driving shaft frame are respectively installed on the described workbench, the driven shaft bearing is installed on the driven shaft frame, the driving shaft bearing is installed on the driving shaft frame, and the driven The abrasive belt driven shaft is housed on the axle bearing, and the abrasive belt driving shaft is housed on the drive shaft bearing, and the abrasive belt is installed between the abrasive belt driving shaft and the abrasive belt driven shaft.
更进一步的,所述的砂带主动轴的水平位置较砂带从动轴低。Furthermore, the horizontal position of the abrasive belt driving shaft is lower than that of the abrasive belt driven shaft.
本发明一种砂带莲子磨皮机的结构特点是:①采用具有粗糙凸起砂粒工作表面砂带磨削。砂带在传动装置的带动下与螺旋输送杆相对运动,实现莲子的磨削去皮。②螺旋输送杆与砂带相对运动,实现莲仁与皮渣的良好分离。③莲子在磨削过程中,与所述磨削工作面充分接触,磨砂适当,损耗较少。④砂带具有良好的弹塑性,在磨削过程中起到较好的缓冲,有效地防止了莲仁的崩碎现象。The structural features of an abrasive belt lotus seed dermabrasion machine of the present invention are as follows: ① use abrasive belt grinding on the working surface with rough and raised sand grains. Driven by the transmission device, the abrasive belt moves relative to the screw conveying rod to realize the grinding and peeling of lotus seeds. ②The relative movement of the screw conveying rod and the abrasive belt realizes the good separation of lotus kernels and dregs. ③ During the grinding process, the lotus seeds are in full contact with the grinding surface, with proper grinding and less loss. ④The abrasive belt has good elasticity and plasticity, which plays a good buffer during the grinding process and effectively prevents the lotus kernel from collapsing.
本发明的优点是结构简单,操作简便,可连续进出料,造价低,去皮效果好,能以连续加工方式对莲子进行磨皮,满足现代化连续加工的流水线生产方式。The invention has the advantages of simple structure, easy operation, continuous feeding and unloading, low cost, good peeling effect, and continuous processing can be used to grind the skin of lotus seeds, satisfying the modern continuous processing assembly line production mode.
附图说明Description of drawings
下面结合附图对本发明作进一步详细说明:Below in conjunction with accompanying drawing, the present invention is described in further detail:
图1是本发明的整体结构正视图;Fig. 1 is the whole structure front view of the present invention;
图2是本发明的整体结构俯视图;Fig. 2 is a top view of the overall structure of the present invention;
其中,1-螺旋输送杆机架 2-从动轴机架 3-砂带 4-砂带从动轴 5-从动轴轴承 6-进料斗 7-莲子 8-螺旋输送杆 9-砂带主动轴 10-主动轴轴承 11-主动轴机架 12-工作台 13-电机 14-光杆 15-出料斗 16-螺旋输送杆轴承 17-螺旋输送杆带轮 18-小带轮 19-大带轮 20-电机带轮。Among them, 1-screw conveying rod frame 2-driven shaft frame 3-abrasive belt 4-abrasive belt driven shaft 5-driven shaft bearing 6-feeding hopper 7-lotus seeds 8-screw conveying rod 9-abrasive belt Drive shaft 10-Drive shaft bearing 11-Drive shaft frame 12-Workbench 13-Motor 14-Polish rod 15-Output hopper 16-Screw conveyor rod bearing 17-Screw conveyor rod pulley 18-Small pulley 19-Big pulley 20-motor pulley.
具体实施方式Detailed ways
如图1、图2所示,本发明一种砂带莲子磨皮机,在工作台12上安装有进料斗6,进料斗6下方安装有由电机13驱动旋转的螺旋输送杆8,活动安装的光杆14与螺旋输送杆8平排并相切,光杆14和螺旋输送杆8的下方设砂带3,由电机13驱动运转的砂带3与螺旋输送杆8的转向相同,光杆14、螺旋输送杆8及砂带3三者构成了对从进料斗6掉落的莲子7进行磨皮的工作区,螺旋输送杆8末端下方设出料斗15。螺旋输送杆8在所述驱动装置的带动下顺时针转动,所述莲子7在螺旋输送杆8的推动下,实现向磨皮装置进料的动作;所述的所述螺旋输送杆8螺距宽度仅大于莲子7直径,所述的螺旋输送杆8轴向长度大于砂带3横向宽度;所述的砂带3具有粗糙凸起砂粒的工作表面同螺旋输送杆8的距离小于所述莲子7直径。As shown in Fig. 1 and Fig. 2, an abrasive belt lotus seed dermabrasion machine of the present invention is equipped with a feed hopper 6 on the workbench 12, and a screw conveying rod 8 driven by a motor 13 to rotate is installed below the feed hopper 6, Movably installed polished rod 14 is parallel to and tangent to screw conveying rod 8. Abrasive belt 3 is arranged below polished rod 14 and screw conveying rod 8. The abrasive belt 3 driven by motor 13 rotates in the same direction as screw conveying rod 8. Polished rod 14 , spiral conveying rod 8 and abrasive belt 3 three constitute the work area that the lotus seed 7 that falls from feeding hopper 6 is carried out skin grinding, and the bottom of spiral conveying rod 8 ends is provided with hopper 15. The screw conveying rod 8 rotates clockwise under the drive of the driving device, and the lotus seeds 7 are pushed by the screw conveying rod 8 to realize the action of feeding to the microdermabrasion device; the pitch width of the described screw conveying rod 8 is Only greater than the diameter of the lotus seed 7, the axial length of the screw conveying rod 8 is greater than the transverse width of the abrasive belt 3; .
所述的电机13通过电机带轮20带动大带轮19及砂带主动轴9转动,砂带主动轴9通过小带轮18、螺旋输送杆带轮17带动螺旋输送杆8转动。Described motor 13 drives large pulley 19 and abrasive belt driving shaft 9 to rotate by motor pulley 20, and abrasive belt driving shaft 9 drives screw conveying rod 8 to rotate by small pulley 18, screw conveying rod pulley 17.
所述的工作台12上分别安装有从动轴机架2和主动轴机架11,从动轴机架2上安装有从动轴轴承5,主动轴机架11上安装有主动轴轴承10,从动轴轴承5上装有砂带从动轴4,主动轴轴承10上装有砂带主动轴9,砂带3安装在砂带主动轴9、砂带从动轴4之间,所述的砂带主动轴9的水平位置较砂带从动轴4低。The driven shaft frame 2 and the driving shaft frame 11 are installed respectively on the described workbench 12, the driven shaft bearing 5 is installed on the driven shaft frame 2, and the driving shaft bearing 10 is installed on the driving shaft frame 11. , Abrasive belt driven shaft 4 is housed on the driven shaft bearing 5, and abrasive belt driving shaft 9 is housed on the driving shaft bearing 10, and abrasive belt 3 is installed between the abrasive belt driving shaft 9, the abrasive belt driven shaft 4, described The horizontal position of abrasive belt driving shaft 9 is lower than abrasive belt driven shaft 4.
本发明一种砂带莲子磨皮机工作过程如下:启动电机13,电机13通过皮带传动至大带轮19,带动砂带主动轴9及其上安装的小带轮18旋转,从而使安装在砂带主动轴9上的砂带3绕轴旋转,小带轮18通过螺旋输送杆带轮17带动螺旋输送杆8转动,由于光杆14和螺旋输送杆8平行安装在进料斗6下方,光杆14与螺旋输送杆8间形成一个闭合的凹槽,经过进料斗6进入凹槽内的莲子7在螺旋输送杆8旋转横向推动下,向砂带3送料,莲子7随螺旋输送杆8在砂带3上滚动,由于螺旋输送杆8与砂带3的间隙小于莲子7的直径,莲子7只能在螺旋输送杆8和砂带3形成的凹槽内滚动,砂带3的具有粗糙凸起砂粒的工作表面与莲子7滚动摩擦,逐渐将莲子7的表皮磨削掉,加工成表面较光滑的莲仁,同时将皮渣旋转滑离砂带,同时螺旋输送杆8将已磨皮的莲子8推送到出料斗15,实现莲仁、皮渣分离,一次循环结束。螺旋输送杆8与光杆14之间从进料斗6依次接收莲子7,实现螺旋输送杆8连续地向砂带推送莲子7,下一次莲子7磨削加工开始,上述工作过程如此往复,实现以连续加工方式对莲子7进行磨皮。由于砂带3具有很强的弹塑性,莲子7在与砂带3磨削、与螺旋输送杆8碰撞中具有良好的缓冲,有效地防止了莲子7的崩碎。The working process of a kind of abrasive belt lotus seed microdermabrasion machine of the present invention is as follows: start the motor 13, and the motor 13 is driven to the large pulley 19 by a belt, and drives the abrasive belt drive shaft 9 and the small pulley 18 installed on it to rotate, so that The abrasive belt 3 on the abrasive belt driving shaft 9 rotates around the axis, and the small pulley 18 drives the screw conveying rod 8 to rotate through the screw conveying rod pulley 17. Since the polished rod 14 and the spiral conveying rod 8 are installed in parallel below the feed hopper 6, the polished rod 14 forms a closed groove with the screw conveying rod 8, and the lotus seeds 7 that enter the groove through the feed hopper 6 are driven horizontally by the screw conveying rod 8 to feed the abrasive belt 3, and the lotus seeds 7 follow the screw conveying rod 8 in the Rolling on the abrasive belt 3, because the gap between the screw conveying rod 8 and the abrasive belt 3 is smaller than the diameter of the lotus seed 7, the lotus seed 7 can only roll in the groove formed by the spiral conveying rod 8 and the abrasive belt 3, and the abrasive belt 3 has rough convex The gritty working surface rubs against the lotus seed 7 to gradually grind off the skin of the lotus seed 7 and process it into lotus kernels with a smoother surface. The lotus seeds 8 are pushed to the discharge hopper 15 to realize the separation of lotus kernels and skin dregs, and a cycle ends. The lotus seeds 7 are sequentially received from the feeding hopper 6 between the screw conveying rod 8 and the polished rod 14, and the screw conveying rod 8 continuously pushes the lotus seeds 7 to the abrasive belt, and the next grinding process of the lotus seeds 7 starts. The lotus seed 7 was polished by continuous processing. Because the abrasive belt 3 has strong elastic-plastic properties, the lotus seeds 7 have a good buffer when grinding with the abrasive belt 3 and colliding with the screw conveying rod 8, effectively preventing the lotus seeds 7 from collapsing.
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CN103126038A (en) * | 2013-03-20 | 2013-06-05 | 湖南宏兴隆湘莲食品有限公司 | Multi-barrel type efficient lotus seed peel grinding machine |
CN104215641B (en) * | 2013-06-02 | 2018-09-11 | 杭州欧谱洛博自动化技术有限公司 | A kind of cylindrical work side open defect machine vision detection device |
CN109247594A (en) * | 2017-07-13 | 2019-01-22 | 上海沃迪自动化装备股份有限公司 | A kind of intermittent fruit cleaning mill dermal system |
CN108371329A (en) * | 2018-01-23 | 2018-08-07 | 赣州伟邦农机有限公司 | A kind of automatic stripping lotus seeds equipment |
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CN2279240Y (en) * | 1997-03-27 | 1998-04-22 | 陈祥生 | Electric abrasive finishing machine |
TW393904U (en) * | 1999-08-11 | 2000-06-11 | Chen Ming Yuan | Lotus seed processing system |
CN2636624Y (en) * | 2003-06-05 | 2004-09-01 | 刘洪纲 | Rubbing roller type automatic lotus seed shelling machine |
US7009538B1 (en) * | 2004-12-16 | 2006-03-07 | Tektronix, Inc. | High-speed DAC linearity measurement |
CN2817469Y (en) * | 2005-05-23 | 2006-09-20 | 黄盼雄 | Automatic lotus seed huller |
CN100486467C (en) * | 2007-09-06 | 2009-05-13 | 张永瑞 | Pinenut kernel peeling and selecting device |
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